CN104941310A - Full-automatic combined type solid-liquid separator - Google Patents
Full-automatic combined type solid-liquid separator Download PDFInfo
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- CN104941310A CN104941310A CN201510380465.9A CN201510380465A CN104941310A CN 104941310 A CN104941310 A CN 104941310A CN 201510380465 A CN201510380465 A CN 201510380465A CN 104941310 A CN104941310 A CN 104941310A
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- 239000007788 liquid Substances 0.000 title claims abstract description 75
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 238000000926 separation method Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 claims description 94
- 239000002893 slag Substances 0.000 claims description 91
- 238000004140 cleaning Methods 0.000 claims description 48
- 238000001125 extrusion Methods 0.000 claims description 30
- 239000007787 solid Substances 0.000 claims description 23
- 239000010865 sewage Substances 0.000 claims description 14
- 239000010797 grey water Substances 0.000 claims description 13
- 230000008676 import Effects 0.000 claims description 10
- 230000010355 oscillation Effects 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 206010059410 Faecaluria Diseases 0.000 description 8
- 238000013461 design Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 210000005056 cell body Anatomy 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000006424 Flood reaction Methods 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010828 animal waste Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
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- 238000009826 distribution Methods 0.000 description 1
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- 238000003912 environmental pollution Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
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- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a full-automatic combined type solid-liquid separator. The full-automatic combined type solid-liquid separator comprises a rack, a rectilinear vibration solid-liquid separation sieve assembly and a spiral extruding solid-liquid separation assembly, wherein a sieve box of the rectilinear vibration solid-liquid separation sieve assembly is provided with a vibration motor and is obliquely erected on the rack through a vibration spring; the sieve box is divided into upper and lower spaces by a vibration sieve; a feeding pipe is mounted above the lower end of the upper space; a vibration water outlet is formed in the bottom of the lower end of the lower space and is connected with a vibration water outlet pipe; a vibration discharging hole is formed in the high end of the upper space and is connected with a dreg inlet of the spiral extruding solid-liquid separation assembly; a transmission motor of the spiral extruding solid-liquid separation assembly is driven at the rear end of a spiral rod through a transmission shaft; the front end of the spiral rod is suspended and is arranged in a spiral extruder barrel; a dreg inlet is formed in the side wall of the spiral extruder barrel, and a dry material outlet is axially formed in the front end; an extruding water overflowing hole is formed in the side wall of a dreg extruding belt at the dry material outlet; and an extruding water outlet is formed in the lower side of a water accepting barrel of an outer barrel of the dreg extruding belt. The full-automatic combined type solid-liquid separator can rapidly and automatically separate dregs and liquid.
Description
Technical field
The present invention relates to the technical field of Separation of Solid and Liquid, special relevant with a kind of structure of full-automatic combined type solid-liquid separating machine.The present invention is applicable to chicken, pig, ox, horse and all kinds of centralization-breeding factory to the Separation of Solid and Liquid of animal wastes, is also applicable to be separated the slag liquid of the high concentration organic sewages such as vinasse, the dregs of a decoction, fecula, residue of soya, slaughterhouse.
Background technology
As everyone knows, pig farm all can have a large amount of fecalurias to produce every day, and most of raiser adopts direct water to rinse fecaluria, so, just causes the amount of fecaluria water sharply to increase.These fecaluria water normally send methane-generating pit to and biochemistry pool processes.But if a large amount of fresh fecaluria water is without anticipating, direct transport difficulty is very large, and cost is high, also can cause environmental pollution in transport, and, the biogas of fresh fecaluria water cultivate and Biochemical Treatment also not satisfactory.
Therefore, the present inventor enters the fresh fecaluria water to pig farm specially, and devise a whole full-automatic combined type solid-liquid separating machine, for processing fresh fecaluria water, this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic combined type solid-liquid separating machine, to realize the object being separated slag liquid fast and automatically.
To achieve these goals, technical scheme of the present invention is as follows:
Full-automatic combined type solid-liquid separating machine, comprises frame and rack-mounted straight-line oscillation solid-liquid separation sieve assembly and spiral squeezing Separation of Solid and Liquid assembly and forms;
Straight-line oscillation solid-liquid separation sieve assembly comprises screen box, vibratory sieve, vibrating motor and vibrating spring, screen box has been installed vibrating motor, screen box is supported by vibrating spring and is erected in frame in skewed, in screen box, vibratory sieve is installed, screen box is divided into upper space and lower space by the screen cloth of vibratory sieve, above the upper space low side of screen box, feed pipe is installed, offer vibration delivery port bottom the lower space low side of screen box and be connected to vibration outlet pipe, high-end unlimited formation the in upper space of screen box vibrates the slag charge import that discharging opening is connected to spiral squeezing Separation of Solid and Liquid assembly;
Spiral squeezing Separation of Solid and Liquid assembly comprises power transmission shaft, drive motor, screw rod, screw extrusion device cylindrical shell and water receiving cylindrical shell, power transmission shaft is by front, rear bearing is erected in frame, drive motor is transmitted in the rear end of power transmission shaft, the rear end of screw rod is fixed on the front end of power transmission shaft, the front end of screw rod is then unsettled, screw rod has helical blade, screw rod and helical blade are placed in screw extrusion device cylindrical shell, screw extrusion device cylindrical shell is erected in frame, on the sidewall of screw extrusion device cylindrical shell, slag charge import is offered in corresponding helical blade rear end, the front end of screw extrusion device cylindrical shell is axially opened wide and is directly formed drier outlet, screw extrusion device cylindrical shell is interior is slag charge compressive zone from the front end of screw rod to drier outlet, the sidewall of slag charge compressive zone offers some extruding spillway holes, water receiving cylindrical shell is arranged with outside slag charge compressive zone, offer below water receiving cylindrical shell and squeeze out the mouth of a river.
After flowing out from small-bore feed pipe to prevent slag liquid, directly fall on the screen cloth of vibratory sieve, very large impact is produced to screen cloth, screen cloth is caused to damage, further, described screen box is installed charging buffer, by feed well, deflector chute and blow tank composition, charging aperture is offered for being connected with feed pipe in the front lower place of feed well, the top of the corresponding charging aperture in centre of feed well is provided with diaphragm plate, diaphragm plate offers material path, punishment in advance gap is left between the two ends, left and right of diaphragm plate and the left and right sidewall of feed well, the back upper place of feed well is communicated with the front upper place of blow tank by deflector chute, blow tank is connected in screen box.
Conveniently the screen cloth of vibratory sieve carries out on-line cleaning, further, cleaning water pipe is installed in the top of described screen box, the sidewall of the upper space low side of screen box offers cleaning spout hole, cleaning spout hole is connected with one end of cleaning sullage pipe, the other end of cleaning sullage pipe is connected to the vibration outlet pipe bottom screen box, and the pipeline section of vibration outlet pipe connection vibration delivery port and cleaning sullage pipe installs sewage valve.Further again, described cleaning spout hole is horizontal stripe shape, and the sidewall correspondence cleaning spout hole of screen box low side installs overflow launder, and cleaning spout hole is connected on the top of overflow launder, and the bottom opening of overflow launder is connected on one end of cleaning sullage pipe.
Conveniently the screen cloth of vibratory sieve is assembled and is changed, further, described vibratory sieve is made up of top sieve screen frame, lower screen cloth frame and screen cloth, top sieve screen frame and lower screen cloth frame geometrical clamp are combined, the opposite face of top sieve screen frame and lower screen cloth frame is provided with rubber blanket and lower rubber blanket, screen cloth is arranged between top sieve screen frame and lower screen cloth frame, and the edge clamping of screen cloth is between upper rubber blanket and lower rubber blanket.Further again, described upper rubber blanket is located at the outward flange of top sieve screen frame, lower rubber blanket is located at the inward flange of lower screen cloth frame, when top sieve screen frame and lower screen cloth frame geometrical clamp are combined, upper rubber blanket and lower rubber blanket stagger inside and outside being setting, and leave gap between the outside of the inner side of upper rubber blanket and lower rubber blanket, the edge clamping of screen cloth is between the bottom surface of top sieve screen frame and the end face of lower rubber blanket, between the inner side of upper rubber blanket and the outside of lower rubber blanket in gap, between the bottom surface of upper rubber blanket and the end face of lower screen cloth frame, and by screw through top sieve screen frame, screen cloth and lower screen cloth frame, screen cloth is fixed between top sieve screen frame and lower screen cloth frame.The fixing support frame intersected in length and breadth on described lower screen cloth frame, is all bent to form the horizontal flaps for being supported on screen box bottom surface bottom the transverse supporting rod of support frame and vertical support bar; Top sieve screen frame fixes horizontal depression bar along slag charge moving direction, and the transverse supporting rod of horizontal depression bar and support frame is in being oppositely arranged up and down, and rubber strip is all installed in the bottom of horizontal depression bar and the top of transverse supporting rod.
Conveniently fast assembling-disassembling vibratory sieve, further, the top sieve screen frame end face of described vibratory sieve forms lower wedge, the inwall of screen box is fixed with the gusset for supporting, shaker basket is located on gusset, on the wall of screen box, under correspondence, screw hole is offered in the position of wedge, screw rod interts in screw hole, the inner of screw rod is fixed with the upper wedge coordinated with lower wedge, the outer end of screw rod spins nut, upper wedge is pulled outwardly by screw rod and nut screw connection, and by upper wedge to coordinate with lower wedge vibratory sieve is pressed on gusset fixing.
Further, the below of described screw extrusion device cylindrical shell offers some extruding spillway holes of sparse layout in non-slag charge compressive zone position, corresponding installs water receiving tank below some extruding spillway holes of non-slag charge compressive zone, offers water stream channel between water receiving tank and water receiving cylindrical shell; The top of described water receiving cylindrical shell is provided with access hole, is provided with dismountable access cover above access hole.
Conveniently control to extrude slag charge humidity, further, in the removable dry wet adjustment ring of drier outlet place fixed installation, the diameter of dry wet adjustment ring is identical with the diameter of drier outlet; Dry wet adjustment ring is independently one, and drier outlet forms ring flange, and the rear end face of corresponding dry wet adjustment ring is also formed with ring flange, two ring flanges offers corresponding bolt mounting holes, and dry wet adjustment ring is bolted on the front end of drier outlet; Or, dry wet adjustment ring has several, the shape size of each dry wet adjustment ring is identical, the face, rear and front end of each dry wet adjustment ring is all formed with ring flange, drier outlet also forms corresponding ring flange, ring flange offers corresponding bolt mounting holes, several dry wet adjustment rings are interfixed by bolt.
After adopting such scheme, when the present invention uses, carry out two sections of compounds by straight-line oscillation solid-liquid separation sieve assembly and spiral squeezing Separation of Solid and Liquid assembly and be separated: Separation by vibration is separated with extruding.First be Separation by vibration, the vibrating mechanism of vibrating motor and vibrating spring composition drives screen box to produce vibration, the Hou Shang space, upper space that slag liquid enters screen box from feed pipe is stirred, Separation of Solid and Liquid can be accelerated on the one hand, slag liquid can be avoided to be bonded on screen cloth on the other hand causes screen cloth to block, liquid enters lower space by the screen cloth of vibratory sieve, discharged by vibration delivery port and vibration outlet pipe, and slag charge still stays space and because of vibration to the high-end movement of screen box, reach the object of Separation by vibration, the slag charge of Separation by vibration falls into the slag charge import of spiral squeezing Separation of Solid and Liquid assembly from vibration discharging opening.Next extrudes separation, slag charge enters in screw extrusion device cylindrical shell, by the helical blade rotated, slag charge is delivered to slag charge compressive zone, slag charge is piled up at slag charge compressive zone place and is formed slag charge wall, along with constantly clamp-oning of slag charge, the packing of slag charge wall is increasing, and moisture is squeezed to spread to the periphery and overflows from extruding spillway hole, the water overflowed flows out from squeezing out the mouth of a river after being collected by water receiving cylindrical shell, and siccative slag is then extruded from drier outlet.Thus, the present invention can realize the object being separated slag liquid fast and automatically.
Below in conjunction with drawings and the specific embodiments, the present invention is described in further details.
Accompanying drawing explanation
Fig. 1 is overall perspective view one of the present invention;
Fig. 2 is overall perspective view two of the present invention;
Fig. 3 is the top view of straight-line oscillation solid-liquid separation sieve assembly of the present invention;
Fig. 4 is the D-D sectional view of Fig. 3;
Fig. 5 is the partial enlarged drawing of Fig. 4;
Fig. 6 is the G-G sectional view of Fig. 3;
Fig. 7 is the partial enlarged drawing of Fig. 6;
Fig. 8 is the schematic perspective view (screen cloth does not draw) of vibratory sieve of the present invention;
Fig. 9 is the sectional view (screen cloth does not draw) of feed surge device of the present invention;
Figure 10 is the top perspective view of spiral squeezing Separation of Solid and Liquid assembly of the present invention;
Figure 11 is the face upwarding stereogram of spiral squeezing Separation of Solid and Liquid assembly of the present invention;
Figure 12 is the sectional view of spiral squeezing Separation of Solid and Liquid assembly of the present invention;
Figure 13 is another embodiment sectional view of spiral squeezing Separation of Solid and Liquid assembly of the present invention.
Label declaration
Straight-line oscillation solid-liquid separation sieve assembly 100:
Screen box 110, upper space A, lower space B, feed pipe 111, vibration delivery port 112, vibration outlet pipe 113, vibration discharging opening 114, cleaning spout hole 115, gusset 116, screw hole 117;
Vibratory sieve 120, screen cloth 121, top sieve screen frame 122, lower wedge 1221, upper rubber blanket 1222, horizontal depression bar 1223, lower screen cloth frame 123, lower rubber blanket 1231, perpendicular flap 1232, screw 124, horizontal flaps 125, transverse supporting rod 1251, vertical support bar 1252, rubber strip 126;
Vibrating motor 130, vibrating spring 131;
Feed surge device 140, feed well 141, deflector chute 142, blow tank 143, charging aperture 144, diaphragm plate 145, material path 146, punishment in advance gap 147;
Cleaning water pipe 150, cleaning sullage pipe 151, sewage valve 152, overflow launder 153;
Screw rod 160, upper wedge 161, nut 162.
Spiral squeezing Separation of Solid and Liquid assembly 200:
Power transmission shaft 210, bearing 211, cylindrical shape mount pad 212, socket end 213, radial screw 214, driven sprocket 215, chain 216;
Drive motor 220;
Screw rod 230, helical blade 231, plug 232;
Screw extrusion device cylindrical shell 240, slag charge import 241, drier outlet 242, extruding spillway hole 243, end cap 244, water receiving tank 245;
Water receiving cylindrical shell 250, squeezes out the mouth of a river 251, access hole 252, access cover 253;
Dry wet adjustment ring 260.
Frame 300.
Detailed description of the invention
As shown in Figures 1 to 12, the full-automatic combined type solid-liquid separating machine that the present invention discloses, comprises frame 300 and the straight-line oscillation solid-liquid separation sieve assembly 100 that is arranged in frame 300 and spiral squeezing Separation of Solid and Liquid assembly 200 form.
Straight-line oscillation solid-liquid separation sieve assembly 100 comprises screen box 110, vibratory sieve 120, vibrating motor 130 and vibrating spring 131.Vibrating motor 130 installed by screen box 110, and screen box 110 is supported by vibrating spring 131 and is erected in frame 300 in skewed, and the vibrating mechanism that vibrating motor 130 and vibrating spring 131 form drives screen box 110 to produce vibration.Vibratory sieve 120 is installed in screen box 110, screen box 110 is divided into upper space A and lower space B by the screen cloth 121 of vibratory sieve 120, above the upper space A low side of screen box 110, feed pipe 111 is installed, offer vibration delivery port 112 bottom the lower space B low side of screen box 110 to be connected for vibration outlet pipe 113, high-end unlimited formation of upper space A of screen box 110 vibrates the slag charge import 241 that discharging opening 114 is connected to spiral squeezing Separation of Solid and Liquid assembly 200.
Spiral squeezing Separation of Solid and Liquid assembly 200 comprises power transmission shaft 210, drive motor 220, screw rod 230, screw extrusion device cylindrical shell 240 and water receiving cylindrical shell 250.Power transmission shaft 210 is by front, rear bearing 211 is erected in frame 300, drive motor 220 is transmitted in the rear end of power transmission shaft 210, the rear end of screw rod 230 is fixed on the front end of power transmission shaft 210, the front end of screw rod 230 is then unsettled, screw rod 230 has helical blade 231, screw rod 230 and helical blade 231 to be placed in screw extrusion device cylindrical shell 240, screw extrusion device cylindrical shell 240 is erected in frame 300, on the sidewall of screw extrusion device cylindrical shell 240, slag charge import 241 is offered in corresponding helical blade 231 rear end, the front end of screw extrusion device cylindrical shell 240 is axially opened wide and is directly formed drier outlet 242, the interior front end from screw rod 230 of screw extrusion device cylindrical shell 240 is slag charge compressive zone to drier outlet 242, the sidewall of slag charge compressive zone offers some extruding spillway holes 243, the distribution density of extruding spillway hole 243 is herein preferably large, overflow because density is more conducive to more greatly water, water receiving cylindrical shell 250 is arranged with outside slag charge compressive zone, offer below water receiving cylindrical shell 250 and squeeze out the mouth of a river 251.Like this, whole screw rod 230 forms cantilevered structure, eliminates the mount pad that screw rod 230 is positioned at this one end of drier outlet 242, and the direction of drier outlet 242 and screw rod 230 is in a straight line.
When the present invention uses, two sections of compounds are adopted to be separated: Separation by vibration is separated with extruding.First, after slag liquid enters the upper space A of screen box 110 from feed pipe 111, vibration by screen box 110 is stirred in upper space A, liquid enters lower space B by the screen cloth 121 of vibratory sieve 120, discharged by vibration delivery port 112 and vibration outlet pipe 113, and space A still stayed by slag charge, by the high-end movement of vibration to screen box 110, fall into the slag charge import 241 of spiral squeezing Separation of Solid and Liquid assembly 200 from vibration discharging opening 114.Secondly, slag charge enters in screw extrusion device cylindrical shell 240, by the helical blade 231 rotated, slag charge is delivered to slag charge compressive zone from the rear end forward end of screw extrusion device cylindrical shell 240, slag charge is piled up at slag charge compressive zone place and is formed slag charge wall, along with constantly clamp-oning of slag charge, the packing of slag charge wall is increasing, moisture is squeezed to spread to the periphery and overflows from extruding spillway hole 243, the water overflowed flows out from squeezing out the mouth of a river 251 after being collected by water receiving cylindrical shell 250, siccative slag is then extruded from drier outlet 242, complete slag liquid to be automatically separated, due to slag charge direction of propulsion all the time forward, do not turn round and change direction, therefore the possibility blocked reduces greatly, the packing of slag charge wall can further improve, the dry slag charge obtained is naturally drier.
Coordinate shown in Fig. 9, after flowing out from small-bore feed pipe 111 to prevent slag liquid, directly fall on the screen cloth 121 of vibratory sieve 120, very large impact is produced to screen cloth 121, screen cloth 121 is very easily caused to damage, further, charging buffer 140 installed by described screen box 110, be made up of feed well 141, deflector chute 142 and blow tank 143.Offer charging aperture 144 below the front side wall of feed well 141, this charging aperture 144 is for being connected with feed pipe 111.The top of the corresponding charging aperture 144 in centre of feed well 141 is provided with diaphragm plate 145 between front side wall and rear wall, diaphragm plate 145 is offered material path 146.Punishment in advance gap 147 is all left between the left end of diaphragm plate 145 and the left side wall of feed well 141, between the right-hand member of diaphragm plate 145 and the right side wall of feed well 141.Feed well 141 optimal design is the cell body longitudinally arranged, towards rear-inclined above the rear wall of feed well 141.Deflector chute 142 optimal design is the cell body of horizontally set.The front end of deflector chute 142 is communicated with above the rear wall of feed well 141, and the rear end of deflector chute 142 is communicated with above the front side wall of blow tank 143.Blow tank 143 is connected in screen box 110.Blow tank 143 optimal design is the cell body longitudinally arranged, and towards top rake above the front side wall of blow tank 143, bottom and the rear side of blow tank 143 directly open wide.
Like this, change the mounting means of feed pipe 111, adopt feed surge device 140 feed pipe 111 and screen box 110 to be coupled together.During use; after slag liquid flows out from small-bore feed pipe 111; pour in feed well 141 by charging aperture 144; stop by diaphragm plate 145; the two ends, left and right that a part flows to diaphragm plate 145 are flowed to the top of feed well 141 by punishment in advance gap 147; a part is flowed to the top of feed well 141 by the material path 147 of diaphragm plate 145; slag liquid above feed well 141 enters blow tank 143 by deflector chute 142 again; finally flow in screen box 110 by blow tank 143; now; after circuitous flow, the impulsive force of slag liquid reduces greatly, reaches the object of protection screen cloth.Wherein, diaphragm plate 145 design adds roundabout, prevent turbulent flow from producing, the inclined design of feed well 141 rear wall and blow tank 143 front side wall, contribute to slag liquid water conservancy diversion, and the bottom of blow tank 143 and rear side directly open wide, slag liquid is sharply reduced in inflow screen box 110 hourly velocity, plays the effect of buffering further.
Coordinate shown in Fig. 6 and Fig. 7, conveniently the screen cloth 121 of vibratory sieve 120 carries out on-line cleaning, further, cleaning water pipe 150 is installed in the top of described screen box 110, the sidewall of the upper space A low side of screen box 110 is offered cleaning spout hole 115, cleaning spout hole 115 is connected with one end of cleaning sullage pipe 151, the other end of cleaning sullage pipe 151 is connected to the vibration outlet pipe 113 bottom screen box 110, and vibration outlet pipe 113 connects on pipeline section that screen box 110 vibrates delivery port 112 and cleaning sullage pipe 151 installs sewage valve 152.Cleaning spout hole 115 can be a macropore, also can be several apertures.The height of cleaning spout hole 115 is preferably a little less than the discharging opening that the upper space of screen box 20 is high-end, or the two is concordant.
Discharge in time to make the slag charge swum on the water surface, further again, described cleaning spout hole 115 is in horizontal stripe shape, the sidewall correspondence cleaning spout hole 115 of screen box 110 low side installs overflow launder 153, cleaning spout hole 115 is connected on the top of overflow launder 153, and the bottom opening of overflow launder 153 is connected on one end of cleaning sullage pipe 151.
In order to realize automatically controlling cleaning operation, the present invention cleans Clean water valve (the common component on water pipe 150, not shown), (this sewage pump is for being transported in screen box 110 by slag charge to be separated for sewage pump on vibrating motor 130, sewage valve 152 and screen box 110 feed pipe 111, belong to common component, not shown) all with a controller (common component, not shown) connect, and control opening or closing of Clean water valve and sewage valve 152 by controller, and whether control vibrating motor 130 and sewage pump work by controller.
Like this, the present invention can realize carrying out on-line cleaning to vibratory sieve 120, and cleaning operation is convenient.Actual step is:
First, stop sewage pump work, namely stop slag input material in screen box 110, after the sewage in emptying screen box 110, close the sewage valve 152 on vibration outlet pipe 113, make the lower space B bottom lock of screen box 110, to hoard clear water in lower space B;
Then, the Clean water valve (common component, not shown) on cleaning water pipe 150 is opened, clear water is flowed in screen box 110, after ensureing that clear water fills the lower space B of screen box 110, then floods screen cloth 121, like this, impulsive force when could vibrate by water is cleaned screen cloth 121;
Then, opening vibrating motor 130(running hours vibrating motor 130 can be always in running order), by vibration, the slag charge of bonding on screen cloth 121 is shaken off down from screen cloth 121, slag charge some falls the lower space B of screen box 110, a part swims in the upper space A of screen box 110, and discharges from cleaning spout hole 115 and vibration discharging opening 114; Scavenging period is preferably shelves with 5-10min, first closes and enter next step after opening a period of time;
Finally, screen cloth 121 is observed, if when screen cloth 121 is not cleaned up or do not reach cleaning requirement, repeat to get back to the 3rd step, reopen vibrating motor 130, keep 5-10min, then close vibrating motor 130, observe screen cloth 121, until screen cloth 121 cleaned up after or reach cleaning requirement time, close cleaning water pipe 150 on Clean water valve and vibrating motor 130, open vibration outlet pipe 113 on sewage valve 152, the ponding of discharge screen box 110 times space B, namely completes cleaning.Running hours according to the characteristic adjustment scavenging period of material, and can be switched to normal operating conditions after cleaning.
Coordinate shown in Fig. 4 and Fig. 5, conveniently fast assembling-disassembling vibratory sieve 120, further, top sieve screen frame 122 end face of described vibratory sieve 120 forms lower wedge 1221, lower wedge 1221 can be one-body molded at top sieve screen frame 122 end face, or lower wedge 1221 is shaping separately, be weldingly fixed on top sieve screen frame 122 end face again, or lower wedge 1221 adopts plastic cement material shaping separately, directly be placed on top sieve screen frame 122 end face again, the inwall of screen box 110 is fixed with gusset 116 for supporting vibratory sieve 120, gusset 116 adopts angle steel to make, gusset 116 can be a whole piece, also can be that multisection type is to save material.Vibratory sieve 120 is erected on gusset 116.On the wall of screen box 110, under correspondence, screw hole 117 is offered in the position of wedge 1221.Screw rod 160 interts in screw hole 117, the inner of screw rod 160 is fixed with wedge 161 for coordinating with lower wedge 1221, the lozenges of upper wedge 161 and lower wedge 1221 is all preferably that ecto-entad is towards having a down dip, such fiting effect is best, the outer end of screw rod 160 spins nut 162, and nut 162 is wing nut preferably.For shorter upper wedge 161, a screw rod 160 can be connected in the middle of upper wedge 161.For longer upper wedge 161, upper wedge 161 can be driven more reposefully to make screw rod 160, the two ends of each upper wedge 161 respectively connect a screw rod 160, like this, act on upper wedge 161 by two screw rods 160, upper wedge 161 can be drawn into reposefully or release simultaneously.
Like this, when installing in practice, vibratory sieve 120 is placed on the gusset 116 of screen box 110, tightening nut 162, screw rod 160 is pulled outwardly, upper wedge 161 is pressed on lower wedge 1221 gradually, vibratory sieve 120 is pressed thereupon and is fixed on gusset 116, realizes the installation of vibratory sieve 120 in screen box 110 and fixes.During dismounting, loosening nut 162, inwardly pushes away screw rod 160, and upper wedge 161 leaves lower wedge 1221, removes to press effect to vibratory sieve 120, now, can be disassembled from screen box 110 by vibratory sieve 120 easily.
Coordinate shown in Fig. 6 to Fig. 8, conveniently the screen cloth 121 of vibratory sieve 120 is assembled and is changed, and further, described vibratory sieve 120 is made up of top sieve screen frame 122, lower screen cloth frame 123 and screen cloth 121.Top sieve screen frame 122 can be integral structure, also can be split-type structural, is spliced by independently four pressing plates.Top sieve screen frame 122 and lower screen cloth frame 123 geometrical clamp are combined, and securing member such as screw 124 grade specifically can be adopted top sieve screen frame 122 and lower screen cloth frame 123 to be fixed together, the structure of male-female engagement also can be adopted to snap together.The opposite face of top sieve screen frame 122 and lower screen cloth frame 123 is provided with rubber blanket 1222 and lower rubber blanket 1231.Screen cloth 121 is arranged between top sieve screen frame 122 and lower screen cloth frame 123; the edge clamping of screen cloth 121 is between upper rubber blanket 1222 and lower rubber blanket 1231; coordinate by upper rubber blanket 1222 and lower rubber blanket 1231; protection screen cloth 121; and coordinate the fixing clamping of top sieve screen frame 122 and lower screen cloth frame 123, screen cloth 121 is fixedly secured between top sieve screen frame 122 and lower screen cloth frame 123, takes top sieve screen frame 122 and lower screen cloth frame 123 apart; i.e. quick release screen cloth 121, assembles and changes all very convenient.
Wherein, tight and unremittingly effect is reached after installing to make screen cloth 121, upper rubber blanket 1222 is located at the outward flange of top sieve screen frame 122 by the present invention, lower rubber blanket 1231 is located at the inward flange of lower screen cloth frame 123, when top sieve screen frame 122 and lower screen cloth frame 123 geometrical clamp are combined, upper rubber blanket 1222 and lower rubber blanket 1231 stagger inside and outside being setting, and leave gap between the outside of the inner side of upper rubber blanket 1222 and lower rubber blanket 1231, during assembling, by the edge clamping of screen cloth 121 between the bottom surface of top sieve screen frame 122 and the end face of lower rubber blanket 1231, in gap between the inner side of upper rubber blanket 1222 and the outside of lower rubber blanket 1231, between the bottom surface of upper rubber blanket 1222 and the end face of lower screen cloth frame 123, design and gap design by upper rubber blanket 1222 and staggering of lower rubber blanket 1231, screen cloth 121 is tightened up, tight unrelaxing between top sieve screen frame 122 and lower screen cloth frame 123, top sieve screen frame 122 is passed again by screw 124, screen cloth 121 and lower screen cloth frame 123, screen cloth 121 is fixed between top sieve screen frame 122 and lower screen cloth frame 123.
In order to prevent screen cloth 121 from relaxing by slag charge compressing, being out of shape, the present invention's fixed support framework on lower screen cloth frame 123, provide supplemental support by support frame to screen cloth 121 downwards.Specifically can fix the support frame intersected in length and breadth on lower screen cloth frame 123, further, all be bent to form horizontal flaps 125 bottom the transverse supporting rod 1251 of support frame and vertical support bar 1252, horizontal flaps 125, for being supported on screen box 110 bottom surface, fixes vibratory sieve 120 better.
Upwards be out of shape because of undue oscillation to prevent screen cloth 121, and prevent screen cloth 121 from floating when cleaning and being out of shape, the present invention is fixed with horizontal depression bar 1223 along slag charge moving direction on top sieve screen frame 122, the transverse supporting rod 1251 of horizontal depression bar 1223 and support frame is in being oppositely arranged up and down, and rubber strip 126 is all installed at the bottom of horizontal depression bar 1223 and the top of transverse supporting rod 1251, conveniently assembly and disassembly, the U-shaped rubber strip in cross section 126 is optimal selection.
The inner side of lower screen cloth frame 123 is also become perpendicular flap 1232 to lower bending shape by the present invention, for guiding the water that filters in slag liquid to dirty.
Coordinate shown in Figure 10 to Figure 13, for the ease of installing, further, spiral squeezing Separation of Solid and Liquid assembly 200 adds cylindrical shape mount pad 212, power transmission shaft 210 is by front, latter two bearing 211 is arranged in this cylindrical shape mount pad 212, wherein the rear end of screw extrusion device cylindrical shell 240 is provided with end cap 244, screw extrusion device cylindrical shell 240, end cap 244 and cylindrical shape mount pad 212 joint are formed with flange, by flange by screw extrusion device cylindrical shell 240, end cap 244 and cylindrical shape mount pad 212 dock fixed installation, and prevent the sewage in slag charge from entering bearing 211 at junction installation seal.Like this, cylindrical shape mount pad 212 is erected in frame 300 with screw extrusion device cylindrical shell 240, and power transmission shaft 210 and bearing 211 are erected in frame 300 indirectly.
Conveniently dismantle, change or maintenance screw rod 230, further, screw rod 230 is designed to hollow shaft, the front end of power transmission shaft 210 extends to form forward the socket end 213 installed for screw rod 230, the rear end of screw rod 230 to be enclosed within this socket end 213 and to be fixed by some radial screws 214, some radial screws 214 along socket end 213 axial arranged and side-looking be evenly distributed, this design be ensure that and is fixedly connected with reliably without the need to being reached by welding between power transmission shaft 210 and screw rod 230, avoid the distortion of welding and bringing, make the faying face of power transmission shaft 210 and bearing 211 can pre-processed after install with screw rod 230 again, reduce cost of manufacture.
Drive motor 220 and power transmission shaft 210 transmission generally adopt Chain conveyer, and at the rear end of power transmission shaft 210 fixed installation driven sprocket 215, driven sprocket 215 is connected with chain drive by chain 216.
In order to each position making the front end face of screw rod 230 extruding force can be delivered to better slag charge wall, further, the front end of screw rod 230 is installed with plug 232, the front end of plug 232 conically, slag charge carries out the transmission of power by conical structure, thus ensure that each position of slag charge wall can both be extruded, and conical structure also has the effect of automatic core fixing when rotated.
Because when slag charge enters from slag charge import 241, moisture is still very many, before entering slag charge compressive zone, still have moisture separate out, cause the slag charge water content of below too much to prevent the water of separating out from assembling below screw extrusion device cylindrical shell 240, further, the below of screw extrusion device cylindrical shell 240 also offers some extruding spillway holes 243 in non-slag charge compressive zone position, but this extruding spillway hole 243 need are sparse to be arranged, closed water receiving tank 245 is thereunder installed accordingly, water stream channel is offered between water receiving tank 245 and water receiving cylindrical shell 250, the water overflowed flows to water receiving cylindrical shell 250 through water receiving tank 245, finally flow out from squeezing out the mouth of a river 251.
Conveniently overhaul, safeguard, further, access hole 252 is installed above water receiving cylindrical shell 250, dismountable access cover 253 is installed above access hole 252, if slag charge compressive zone has been blocked, opened access cover 253 and dredge.After whole device uses, can also wash by water to access hole 252 and clean, after preventing the extruding slag charge bone dry on spillway hole 243, block extruding spillway hole 243.
Owing to greatly reducing the possibility of blocking, the humidity of dried feed is regulated becomes possibility, conveniently controls to extrude slag charge humidity, further, drier outlet 242 is installed with removable dry wet adjustment ring 260.Dry wet adjustment ring 260 reality is the extension of slag charge compressive zone, and as preferred plan, the diameter of dry wet adjustment ring 260 is identical with the diameter of drier outlet 242.Shown in Figure 13, dry wet adjustment ring 260 only has one, drier outlet 242 forms ring flange, the rear end face of corresponding dry wet adjustment ring 260 is also formed with ring flange, two ring flanges offer corresponding bolt mounting holes, dry wet adjustment ring 260 is bolted on drier outlet 242, and the dry wet adjustment ring 260 that directly replacing length differs can change the length of slag charge compressive zone, to regulate the humidity of dried feed.Or, dry wet adjustment ring 260 has several, shown in Figure 13, the face, rear and front end of each dry wet adjustment ring 260 is all formed with ring flange, ring flange offers corresponding bolt mounting holes, and several dry wet adjustment rings 260 are interfixed by bolt, the shape size of each dry wet adjustment ring 260 is identical, therefore be applicable to batch production, there is versatility, be convenient to subsequent maintenance and change.The quantity changing dry wet adjustment ring 260 changes the length of slag charge compressive zone, reaches and adjusts more accurately.Certainly, also both can change the quantity of dry wet adjustment ring 260, also adopt the dry wet adjustment ring 260 that length differs, the method not only expands the scope of adjustment, and improves the precision of adjustment simultaneously.
Dry wet control method specifically comprises the steps:
Step one, at drier outlet 242, dry wet adjustment ring 260 is installed in advance;
Step 2, startup spiral squeezing Separation of Solid and Liquid assembly 200, observe the aridity of the dried feed that drier outlet 242 drops;
Step 3, judge the length needed for dry wet adjustment ring 260 or the number needed for dry wet adjustment ring 260 according to the aridity of dried feed, aridity is too low, changes longer dry wet adjustment ring 260 and/or increases the quantity doing wet adjustment ring 260, aridity is too high, changes shorter dry wet adjustment ring 260 and/or reduces the quantity doing wet adjustment ring 260, so namely changing the length of slag charge compressive zone.Along with the increase of the length of slag charge compressive zone, the extruding force suffered by slag charge wall is also along with increase, and more moisture will be extruded.During use, for the slag charge of different moisture content, according to the water content of dry slag charge, the dry wet adjustment ring 260 of adjustment, can obtain desirable dried feed, and without the need to repeatedly Separation of Solid and Liquid, therefore efficiency is high, and cost is low, and structure is also fairly simple.
These are only specific embodiments of the invention, the restriction not to protection scope of the present invention.All equivalent variations done according to the mentality of designing of this case, all fall into the protection domain of this case.
Claims (10)
1. full-automatic combined type solid-liquid separating machine, is characterized in that: comprise frame and rack-mounted straight-line oscillation solid-liquid separation sieve assembly and spiral squeezing Separation of Solid and Liquid assembly and form;
Straight-line oscillation solid-liquid separation sieve assembly comprises screen box, vibratory sieve, vibrating motor and vibrating spring, screen box has been installed vibrating motor, screen box is supported by vibrating spring and is erected in frame in skewed, in screen box, vibratory sieve is installed, screen box is divided into upper space and lower space by the screen cloth of vibratory sieve, above the upper space low side of screen box, feed pipe is installed, offer vibration delivery port bottom the lower space low side of screen box and be connected to vibration outlet pipe, high-end unlimited formation the in upper space of screen box vibrates the slag charge import that discharging opening is connected to spiral squeezing Separation of Solid and Liquid assembly;
Spiral squeezing Separation of Solid and Liquid assembly comprises power transmission shaft, drive motor, screw rod, screw extrusion device cylindrical shell and water receiving cylindrical shell, power transmission shaft is by front, rear bearing is erected in frame, drive motor is transmitted in the rear end of power transmission shaft, the rear end of screw rod is fixed on the front end of power transmission shaft, the front end of screw rod is then unsettled, screw rod has helical blade, screw rod and helical blade are placed in screw extrusion device cylindrical shell, screw extrusion device cylindrical shell is erected in frame, on the sidewall of screw extrusion device cylindrical shell, slag charge import is offered in corresponding helical blade rear end, the front end of screw extrusion device cylindrical shell is axially opened wide and is directly formed drier outlet, screw extrusion device cylindrical shell is interior is slag charge compressive zone from the front end of screw rod to drier outlet, the sidewall of slag charge compressive zone offers some extruding spillway holes, water receiving cylindrical shell is arranged with outside slag charge compressive zone, offer below water receiving cylindrical shell and squeeze out the mouth of a river.
2. full-automatic combined type solid-liquid separating machine as claimed in claim 1, it is characterized in that: described screen box is installed charging buffer, be made up of feed well, deflector chute and blow tank, charging aperture is offered for being connected with feed pipe in the front lower place of feed well, the top of the corresponding charging aperture in centre of feed well is provided with diaphragm plate, diaphragm plate offers material path, punishment in advance gap is left between the two ends, left and right of diaphragm plate and the left and right sidewall of feed well, the back upper place of feed well is communicated with the front upper place of blow tank by deflector chute, and blow tank is connected in screen box.
3. full-automatic combined type solid-liquid separating machine as claimed in claim 1, it is characterized in that: cleaning water pipe is installed in the top of described screen box, the sidewall of the upper space low side of screen box offers cleaning spout hole, cleaning spout hole is connected with one end of cleaning sullage pipe, the other end of cleaning sullage pipe is connected to the vibration outlet pipe bottom screen box, and the pipeline section of vibration outlet pipe connection vibration delivery port and cleaning sullage pipe installs sewage valve.
4. full-automatic combined type solid-liquid separating machine as claimed in claim 3, it is characterized in that: described cleaning spout hole is horizontal stripe shape, the sidewall correspondence cleaning spout hole of screen box low side installs overflow launder, cleaning spout hole is connected on the top of overflow launder, and the bottom opening of overflow launder is connected on one end of cleaning sullage pipe.
5. full-automatic combined type solid-liquid separating machine as claimed in claim 1, it is characterized in that: described vibratory sieve is made up of top sieve screen frame, lower screen cloth frame and screen cloth, top sieve screen frame and lower screen cloth frame geometrical clamp are combined, the opposite face of top sieve screen frame and lower screen cloth frame is provided with rubber blanket and lower rubber blanket, screen cloth is arranged between top sieve screen frame and lower screen cloth frame, and the edge clamping of screen cloth is between upper rubber blanket and lower rubber blanket.
6. full-automatic combined type solid-liquid separating machine as claimed in claim 5, it is characterized in that: described upper rubber blanket is located at the outward flange of top sieve screen frame, lower rubber blanket is located at the inward flange of lower screen cloth frame, when top sieve screen frame and lower screen cloth frame geometrical clamp are combined, upper rubber blanket and lower rubber blanket stagger inside and outside being setting, and leave gap between the outside of the inner side of upper rubber blanket and lower rubber blanket, the edge clamping of screen cloth is between the bottom surface of top sieve screen frame and the end face of lower rubber blanket, between the inner side of upper rubber blanket and the outside of lower rubber blanket in gap, between the bottom surface of upper rubber blanket and the end face of lower screen cloth frame, and by screw through top sieve screen frame, screen cloth and lower screen cloth frame, screen cloth is fixed between top sieve screen frame and lower screen cloth frame.
7. full-automatic combined type solid-liquid separating machine as claimed in claim 5, it is characterized in that: the fixing support frame intersected in length and breadth on described lower screen cloth frame, bottom the transverse supporting rod of support frame and vertical support bar, being all bent to form the horizontal flaps for being supported on screen box bottom surface; Top sieve screen frame fixes horizontal depression bar along slag charge moving direction, and the transverse supporting rod of horizontal depression bar and support frame is in being oppositely arranged up and down, and rubber strip is all installed in the bottom of horizontal depression bar and the top of transverse supporting rod.
8. full-automatic combined type solid-liquid separating machine as claimed in claim 1, it is characterized in that: the top sieve screen frame end face of described vibratory sieve forms lower wedge, the inwall of screen box is fixed with the gusset for supporting, shaker basket is located on gusset, on the wall of screen box, under correspondence, screw hole is offered in the position of wedge, screw rod interts in screw hole, the inner of screw rod is fixed with the upper wedge coordinated with lower wedge, the outer end of screw rod spins nut, upper wedge is pulled outwardly by screw rod and nut screw connection, and by upper wedge to coordinate with lower wedge vibratory sieve is pressed on gusset fixing.
9. full-automatic combined type solid-liquid separating machine as claimed in claim 1, it is characterized in that: the below of described screw extrusion device cylindrical shell offers some extruding spillway holes of sparse layout in non-slag charge compressive zone position, corresponding installs water receiving tank below some extruding spillway holes of non-slag charge compressive zone, offers water stream channel between water receiving tank and water receiving cylindrical shell; The top of described water receiving cylindrical shell is provided with access hole, is provided with dismountable access cover above access hole.
10. full-automatic combined type solid-liquid separating machine as claimed in claim 1, is characterized in that: in the removable dry wet adjustment ring of drier outlet place fixed installation, the diameter of dry wet adjustment ring is identical with the diameter of drier outlet; Dry wet adjustment ring is independently one, and drier outlet forms ring flange, and the rear end face of corresponding dry wet adjustment ring is also formed with ring flange, two ring flanges offers corresponding bolt mounting holes, and dry wet adjustment ring is bolted on the front end of drier outlet; Or, dry wet adjustment ring has several, the shape size of each dry wet adjustment ring is identical, the face, rear and front end of each dry wet adjustment ring is all formed with ring flange, drier outlet also forms corresponding ring flange, ring flange offers corresponding bolt mounting holes, several dry wet adjustment rings are interfixed by bolt.
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CN106362473A (en) * | 2016-11-10 | 2017-02-01 | 湖南海尚生态科技有限公司 | Solid-liquid separation device |
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CN109761396A (en) * | 2019-02-19 | 2019-05-17 | 邓为成 | A kind of shield dregs processing method and equipment |
CN109806646A (en) * | 2019-02-19 | 2019-05-28 | 邓为成 | It is a kind of to suppress bath vibration separator for the multiple of shield dregs processing |
CN111732282A (en) * | 2020-07-07 | 2020-10-02 | 杭州崎枳环保科技有限公司 | Septic tank methane production method |
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CN111732282A (en) * | 2020-07-07 | 2020-10-02 | 杭州崎枳环保科技有限公司 | Septic tank methane production method |
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