A kind of automatic charging machine and charging method thereof
Technical field
The application relates to automatic field, espespecially a kind of automatic charging machine and charging method thereof.
Background technology
For the specific spare part of some shapes, as being applied to the product such as metal center, metal back cover on the wearable devices such as mobile phone, panel computer, intelligent watch, usually after molding crude green body through modes such as forging or die casting, also need the processing technology of carrying out other, as other assemblies such as cutting, injection mo(u)lding, mounting nuts.
Described center, metal back cover are generally roughly in rectangular structure, thinner thickness, described griege goods is generally manually put into processing jig by operating personal by tradition charging method, this kind of mode inefficiency, waste a large amount of human cost, and manual operation easily makes mistakes and can reduce work efficiency further.
Accompanying drawing explanation
Fig. 1 is the block diagram of the application's automatic charging machine;
Fig. 2 is the three-dimensional combination figure of the application's automatic charging machine rotating disk and lifting mechanism;
Fig. 3 is another angle block diagram of the application's automatic charging machine;
Fig. 4 is the block diagram of the application's automatic charging machine lifting mechanism.
Summary of the invention
The object of the application is that providing a kind of promotes loading efficiency, the automatic charging machine reducing faulty operation and charging method thereof.
For this reason, this application provides a kind of automatic charging machine, comprise rotating disk mechanism, draw frame machine, and the lifting mechanism between described rotating disk mechanism and draw frame machine, described rotating disk mechanism comprises rotating disk, and be located at described rotating disk periphery for putting at least two placing devices of material, pore structure is provided with bottom described placing device, described lifting mechanism comprises the lift stand of pore structure bottom described placing device upwards material described in lifting, described draw frame machine comprises sucker, described sucker moves to absorbing material above the placing device of described lifting mechanism side by programming control, described lifting mechanism is after described draw frame machine draws a material, then according to program upwards material described in lifting one both set a distances, after the material of described rotating disk mechanism in the placing device near described lifting mechanism side has been drawn, rotate rotating disk and another placing device being loaded full with substance by operating personal is turned to described lifting mechanism side.
For this reason, present invention also provides a kind of charging method of automatic charging machine, comprise the steps:
Step one, operating personal load some materials on some placing devices of described rotating disk, and the described placing device being filled with mobile phone center material is turned to the position of corresponding described lifting mechanism by described rotating disk automatically;
Step 2, described draw frame machine are provided with sucker, and described sucker is driven by programming control and moves to absorbing material above the placing device of described lifting mechanism side;
Step 3, after described draw frame machine often draws a material, the material in placing device described in the automatic lifting of described lifting mechanism one both set a distances, described both set a distances equal the thickness of a material;
The material of described absorption moves to after on the tool for processing described material and again moves to absorbing material above described placing device by step 4, described draw frame machine, when the placing device material of described lifting mechanism side is zero, described dial rotation, the placing device that the next one is filled with material turns to described lifting mechanism side.
Compared to prior art, a kind of automatic charging machine of the application and charging method thereof by rotating disk mechanism to rotate on it some be filled with the placing device of material to described lifting mechanism side, described lifting mechanism then upwards lifts described material to coordinate described draw frame machine absorbing material according to program setting, operating personal only need load some materials on a station can complete material loading on placing device, improve work efficiency, reduce human cost, error rate is reduced greatly.
Detailed description of the invention
Refer to shown in Fig. 1 to Fig. 4, the application's automatic charging machine comprises rotating disk mechanism 10, is positioned at the draw frame machine 40 above described rotating disk mechanism 20 side and is located at the lifting mechanism 60 of described rotating disk mechanism 20 near described draw frame machine 40 side.
Described rotating disk mechanism 10 comprises base 11, be installed on rotating disk 20 above described base 11, be installed at least two of described rotating disk 20 outer rim for loading the placing device 30 of material.Be provided with rotating mechanism 21 below described rotating disk 20 to rotate for driving described rotating disk 20, described rotating mechanism 21 is the equipment such as servomotor, cylinder.The roughly rounded structure of described rotating disk 20, described placing device 30 is located at the periphery of described rotating disk 20.The material that described placing device 30 is put is mobile phone center or bonnet 50 in the present embodiment, in other embodiments, also can be that other need the material crude green body of processing.Described placing device 30 comprises base plate 31, is formed at the enclosing portion 32 of described base plate 31 periphery, and described mobile phone center 50 to be placed in above described base plate 31 and spacing by institute of described enclosing portion 32.The position that the base plate 31 of described placing device 30 is corresponding with described rotating disk 20 is formed at least one pore structure 33 of radial direction outer openings in the vertical direction.
Described lifting mechanism 60 is located at outside described rotating disk 20, is specifically installed on described base 11.Described lifting mechanism 60 comprises vertically fixing stay bearing plate 61, is located at the slide rail 62 of described stay bearing plate 61 near described rotating disk 20 side, at the slide block 63 of described slide rail 62 above-below direction slip and can extends to form lift stand 64 from described slide block 63 along the radial reversing sense of described rotating disk 20.Described lift stand 64 can pass through the pore structure 33 of described placing device 30 at vertical direction.In the present embodiment, described lift stand 64 and described pore structure 33 are with two for most preferred embodiment, and two lift stands can be stablized and lift described mobile phone center 50.
Described draw frame machine 40 is positioned at the opposite side of described lifting mechanism 60 relative to described rotating disk mechanism 10, and described draw frame machine 40 comprises two suckers 41,42.Described sucker 41,42 are movable to above the placing device 30 of described rotating disk mechanism 10 by cylinder, manipulator or driven by servomotor, and the described mobile phone center 50 of absorption can be moved at above-below direction, after drawing described mobile phone center 50, described sucker 41 moves to move down after above the tool 70 for processing described mobile phone center 50 again and the mobile phone center 50 of described absorption is placed in described tool 70.
The absorption frequency of the rotational frequency of described rotating disk mechanism 10, the lifting frequency of described lifting mechanism 60 and described draw frame machine 40 controls by program is unified, and the frequency between three mechanisms cooperatively interacts.
The automatic charging method of the application is carried out under program control by described automatic charging machine, comprises the steps:
S101, on the placing device 30 of described rotating disk 20, load some mobile phone centers 50 by operating personal, each placing device 30 can load nearly 20 blocks of mobile phone center materials, then start the machine, the placing device 30 of described filling mobile phone center material is turned to the position of corresponding described lifting mechanism 60 by described rotating disk 20 automatically.
The sucker 41,42 of S102, described draw frame machine 40 to be driven by servomotor or manipulator etc. by programming control and to move to above the placing device 30 of described lifting mechanism 60 side and to draw mobile phone center material; Wherein, often draw a mobile phone center material, pore structure 33 upwards lifting described in mobile phone center material one the both set a distance of lift stand 64 bottom described placing device 30 of described lifting mechanism 60, then next mobile phone center material drawn again by the sucker 41,42 of described suction means 40.The relatively described placing device 30 of mobile phone center material that the lifting of described lifting mechanism 60 is positioned at described placing device 30 produces displacement, one of each lifting of described lifting mechanism 60 both set a distance equal the thickness of described mobile phone center material.
After mobile phone center material drawn by S103, described suction means 40, move to be placed in after on described tool 70 on the tool 70 for processing described mobile phone center material and by described mobile phone center material and again move to above described placing device 30.In the process, described lifting mechanism 60 has completed lifting action next time.
S104, after the mobile phone center material of the placing device 30 being positioned at described lifting mechanism 60 side has been drawn, the rotating disk 20 of described rotating disk mechanism 10 carries out rotating the next placing device 30 putting mobile phone center material well by operating personal is moved to described lifting mechanism 60 side, describedly have been drawn and vacant placing device 30 is then carried out filling operation to fill described mobile phone center material again by operating personal.
A kind of automatic charging machine of the application and charging method thereof are then upwards lifted described mobile phone center material according to program setting by some placing devices 30 being filled with mobile phone center material that rotating disk mechanism 10 rotates on it to the described lifting mechanism in described lifting mechanism 60 side 60 and are drawn mobile phone center material to coordinate described draw frame machine 40, and operating personal only need load some mobile phone center materials on a station can complete material loading on placing device 30, improve work efficiency, reduce human cost, error rate is reduced greatly.