CN104891123A - Two-way feeding and discharging rail type automatic transfer car - Google Patents
Two-way feeding and discharging rail type automatic transfer car Download PDFInfo
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- CN104891123A CN104891123A CN201510282115.9A CN201510282115A CN104891123A CN 104891123 A CN104891123 A CN 104891123A CN 201510282115 A CN201510282115 A CN 201510282115A CN 104891123 A CN104891123 A CN 104891123A
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Abstract
The invention relates to a two-way feeding and discharging rail type automatic transfer car which comprises a laminar flow RABS system, a laminar flow frame, a butt joint system, a bottle hooking system, a bottle pushing system, a walking system, a control system and a power supply system. The laminar flow RABS system is installed on the upper side of the laminar flow frame, the butt joint system is installed in the laminar flow frame and used for controlling butt joint and separation of a butt joint plate, a feeding platform, a discharging platform and a shelf, the bottle hooking system and the bottle pushing system are installed behind the butt joint system, the bottle hooking system is used for transferring penicillin bottles to the butt joint plate, the bottle pushing system is used for pushing the penicillin bottles out of the butt joint plate, and the walking system is installed under the laminar flow frame 2. The transfer car can solve the problem about the installation position of equipment matched with a vacuum freezing and drying machine, two-side feeding and discharging can be achieved, other pollution sources are completely avoided, and a sterile and unmanned operation workshop is convenient to obtain.
Description
Technical field
The present invention relates to a kind of pharmaceutical industry medicine transloading equipment, be specifically related to a kind of and the matching used automatic transfer vehicle of vacuum freeze drier.
Background technology
At present, the normally filling later half cillin bottle of jumping a queue of technique of the input and output material of vacuum freeze drier is transported on the shelf of vacuum freeze drier by a dead lift or automatic feed/discharge equipment, in vacuum freeze drier, complete medicine freeze-drying and operation of entirely jumping a queue, be then transferred to Cover-rolling machine.
But there is following defect in existing vacuum freeze drier input and output material mode: first artificial input and output material likely operator and drug contact, add the artificial risk to medicine pollution, artificial input and output material mode labour intensity is large, when medicine carrying capacity is very large time, artificial input and output material mode cannot reach efficient requirement, loading time is longer, and the contaminated probability of medicine is larger.Secondly, existing automatic feed/discharge mode can be divided into stationary automatic feeding and discharging mode and automatic feed/discharge transfer car(buggy), but these two kinds of modes also exist some problems.A set of stationary automatic feeding and discharging equipment self energy meets the needs of separate unit vacuum freeze drier, to during with needs multiple stage vacuum freeze drier, just need to join multiple stage stationary automatic feeding and discharging equipment, so not only add the cost of equipment, but also add the area of clean area, and then add purification cost.The matching used automatic feed/discharge transfer car(buggy) of existing vacuum freeze drier, the pharmacy transloading equipment associated with vacuum freeze drier is put in the same side, limits the putting position of associate device, and the space utilization of medicine workshop is dumb, and space availability ratio is low; The track of existing laying is all positioned at more than ground and is positioned at more than ground, not easily cleans completely in use, is not well positioned to meet medicine workshop sterility requirements.
Therefore, need a kind of two-way input and output material rail mounted automatic transfer vehicle, for solving the installation site with vacuum freeze drier corollary equipment, realizing bilateral input and output material, having stopped other source of pollution thoroughly, conveniently realize aseptic unattended workshop.
Summary of the invention
The present invention will provide a kind of efficient, two-way input and output material rail mounted automatic transfer vehicle that high quality, labour intensity are low, for stopping the pollution of people to medicine, reducing the area of clean area, reducing purification cost.
Technical scheme of the present invention is: a kind of two-way input and output material rail mounted automatic transfer vehicle, comprises laminar flow RABS system, laminar-flow rack, docking system, hook bottle system, pushes away bottle system, running gear, control system and electric power system.Laminar flow RABS system is housed above laminar-flow rack, laminar-flow rack is built with for controlling the docking system that abutting plate docks with material loading platform, platform of blanking and shelf and departs from, what the hook bottle system for being transported to by cillin bottle on abutting plate is housed after docking system and is used for cillin bottle to release abutting plate pushes away bottle system, and laminar-flow rack 2 is equipped with running gear below.
Described docking system comprises abutting plate, Connection Block, permanent seat, upper slider, guide rail, guide rails assembling seat, supporting pillar, connecting panel, driven synchronous pulley, active synchronization belt wheel, Timing Belt, slide block mount pad, straight line slide unit, middle line slideway, motor mount, planetary reducer, servomotor.Slide block mount pad is fixedly connected with by Connection Block, permanent seat and connecting panel successively in the middle of below abutting plate, below abutting plate, both sides are provided with upper slider, and upper slider coordinates sliding block joint with the guide rail being fixed on true guide rails assembling seat, guide rails assembling seat is fixed on supporting pillar.Slide block mount pad connects by the skid of straight line slide unit the line slideway 51 be positioned in the middle of laminar-flow rack base, and the driving synchronous pulley in slide block connects Timing Belt.
The described bottle system that pushes away comprises bottle-pushing plate, connection pipe, butt flange, planetary reducer, servomotor, pushes away a bottle adapter plate, connecting panel, driven synchronous pulley, active synchronization belt wheel, Timing Belt, slide block mount pad, straight line slide rest device and rotating mechanism.Straight line slide rest device is two synchronous slipway mechanisms, line slideway in two synchronous slipway mechanisms is arranged on the both sides of laminar-flow rack base, two slide block mount pads are separately fixed on the rear end slide block of the line slideway of both sides, be connected by connecting panel, butt flange and connection pipe above each slide block mount pad and push away a bottle adapter plate, push away on bottle adapter plate and be fixedly connected with bottle-pushing plate; Driving synchronous pulley in the slide block of rear end connects Timing Belt, and laminar-flow rack base lower end is provided with servomotor and planetary reducer, and servomotor is connected with planetary reducer, and planetary reducer is connected driven synchronous pulley 15 by active synchronization belt wheel with toothed belt transmission; Described rotating mechanism is two synchronous rotating mechanisms, and synchronous rotating mechanism is made up of servomotor and planetary reducer, and servomotor connects butt flange and connection pipe by planetary reducer.
Described hook bottle system comprises hook bottle plate, hook bottle side plate, hook bottle adapter plate, transmission shaft, planetary reducer, servomotor, driven synchronous pulley, active synchronization belt wheel, Timing Belt, slide block mount pad, straight line slide rest device and rotating mechanism, hook bottle plate is connected with the hook bottle adapter plate of both sides by the hook bottle side plate of both sides, transmission shaft is provided with in hook bottle adapter plate, transmission shaft is connected with hook bottle side plate, the hook bottle adapter plate of both sides is fixed on the slide block mount pad of both sides by connecting panel, slide block mount pad is fixed on two, the centre slide block of straight line slide rest device, middle two slide blocks coordinate sliding block joint with line slideway, lower end servomotor is connected with planetary reducer, planetary reducer connects active synchronization belt wheel, active synchronization belt wheel connects driven synchronous pulley by Timing Belt, driving synchronous pulley in intermediate slider connects Timing Belt, described rotating mechanism is two synchronous rotating mechanisms, and the servomotor in synchronous rotating mechanism and planetary reducer are arranged on hook bottle adapter plate, and are connected with transmission shaft.
Described running gear comprises BOGEY WHEEL, road wheel, transmission device, load-bearing guide rail, trolley, guiding rail, walking servomotor, transmission device, guiding mechanism, power supply system of sliding contact line; Bottom erecting stage, four road wheels are installed, electric power system adopts trolley installation parallel with positioning guide rail, control system is run by the signal control that position fixing system feeds back to control two servomotors of walking, transfer car(buggy) is run along guiding rail, realizes input and output material transfer car(buggy) and vacuum freeze drier, precise positioning between material loading platform and platform of blanking.
The invention has the beneficial effects as follows:
The present invention can solve the installation site with vacuum freeze drier corollary equipment, can realize bilateral input and output material, has also stopped other source of pollution thoroughly, conveniently realizes aseptic unattended workshop.
Accompanying drawing explanation
Fig. 1 is that structure partial master of the present invention cuts open cutaway view;
Fig. 2 is that docking system front view is looked;
Fig. 3 is docking system lateral plan;
Fig. 4 pushes away bottle system front view to show;
Fig. 5 pushes away bottle system lateral plan;
Fig. 6 is hook bottle system front view;
Fig. 7 is hook bottle system lateral plan;
Fig. 8 is two-way automatic feed/discharge lateral plan.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described with enforcement.
As shown in Figures 1 to 8, a kind of two-way input and output material rail mounted automatic transfer vehicle, by laminar flow RABS system 1, laminar-flow rack 2, docking system 4, hook bottle system 3, pushes away bottle system 8, running gear 7, control system and electric power system and forms.It also comprises slip platen 5, loading stand 6, running gear 7, push away bottle system 8, abutting plate 9, Connection Block 10, permanent seat 11, guide rails assembling seat 12, supporting pillar 13, connecting panel 14, driven synchronous pulley 15, slide block mount pad 16, active synchronization belt wheel 17, motor mount 18, bottle-pushing plate 19, connection pipe 20, butt flange 21, push away bottle adapter plate 22, hook bottle plate 23, hook bottle side plate 24, hook bottle adapter plate 25, transmission shaft 26, vacuum freeze drier 27, BOGEY WHEEL 28, road wheel 29, transmission device 30, load-bearing guide rail 31, trolley 32, , guiding rail 33, platform of blanking 34, material loading platform 35.
Laminar-flow rack 2 is equipped with laminar flow RABS system 1 above, laminar flow 2 frame is built with for controlling the docking system 4 that abutting plate 9 docks with material loading platform 35, platform of blanking 35 and shelf and departs from, what docking system 4 was below equipped with the hook bottle system 3 for being transported to by cillin bottle on abutting plate and was used for cillin bottle to release abutting plate pushes away bottle system 8, and laminar-flow rack 2 is equipped with running gear 7 below.Need during use to lay load-bearing guide rail and positioning guide rail according to the position of vacuum freeze drier.
As Fig. 2, shown in 3, docking system 4 comprises abutting plate 9, Connection Block 10, permanent seat 11, upper slider 40, guide rail 41, guide rails assembling seat 12, supporting pillar 13, connecting panel 14, driven synchronous pulley 15, active synchronization belt wheel 17, Timing Belt, slide block mount pad 16, straight line slide unit 50, middle line slideway 51, motor mount 18, planetary reducer, servomotor.Abutting plate 9 is fixedly connected with slide block mount pad 16 by Connection Block 10, permanent seat 11 with connecting panel 14 below successively, abutting plate 9 is provided with upper slider 40 in both sides below, and upper slider 40 coordinates sliding block joint with the guide rail 41 being fixed on true guide rails assembling seat 12, guide rails assembling seat 12 is fixed on supporting pillar 13.Slide block mount pad 16 connects by the skid of straight line slide unit 50 line slideway 51 be positioned in the middle of laminar-flow rack 2 base, and the driving synchronous pulley in slide block connects Timing Belt.Servomotor is connected with planetary reducer, planetary reducer is connected driven synchronous pulley 15 by active synchronization belt wheel 17 with toothed belt transmission, by the straight-line motion that the convert rotational motion of planetary reducer is straight line slide unit, slide block mount pad 16 is fixed on the slide block of middle straight line slide unit, such drive is arranged on the miscellaneous part on slide block mount pad 16 and does straight-line motion along the middle line slideway of upper end, so just can control abutting plate 9 and docks with material loading platform 35, platform of blanking 35 and shelf and depart from.
As Fig. 3, shown in 4, push away bottle system 8 and comprise bottle-pushing plate 19, connection pipe 20, butt flange 21, planetary reducer, servomotor, push away bottle adapter plate 22, connecting panel 14, driven synchronous pulley 15, active synchronization belt wheel 17, Timing Belt, slide block mount pad 16, straight line slide rest device and rotating mechanism.Straight line slide rest device is two synchronous slipway mechanisms, line slideway 60 in two synchronous slipway mechanisms is arranged on the both sides of laminar-flow rack 2 base, two slide block mount pads 16 are separately fixed on the rear end slide block of the line slideway 60 of both sides, each slide block mount pad 16 to be connected with connection pipe 20 by connecting panel 14, butt flange 21 above and to push away bottle adapter plate 22, pushes away on bottle adapter plate 22 and is fixedly connected with bottle-pushing plate 19.Driving synchronous pulley in the slide block of rear end connects Timing Belt, laminar-flow rack 2 base lower end is provided with servomotor and planetary reducer, servomotor is connected with planetary reducer, planetary reducer is connected driven synchronous pulley 15 by active synchronization belt wheel 17 with toothed belt transmission, the convert rotational motion of planetary reducer is the straight-line motion of straight line slide unit by active synchronization belt wheel, drives like this to be arranged on the miscellaneous part on slide block mount pad and to do straight-line motion along the line slideway of upper end.Rotating mechanism is two synchronous rotating mechanisms, and synchronous rotating mechanism is made up of servomotor and planetary reducer.Servomotor connects butt flange 21 by planetary reducer and connection pipe 20 forms rotating mechanism.The rotary motion of motor is passed to bottle-pushing plate by butt flange and connection pipe by planetary reducer by servomotor, and such bottle-pushing plate just can rotate, and when to push away bottle, bottle-pushing plate rotates to fixed position, and cillin bottle is released abutting plate.
As Fig. 6, shown in 7, hook bottle system comprises hook bottle plate 23, hook bottle side plate 24, hook bottle adapter plate 25, transmission shaft 26, planetary reducer, servomotor, driven synchronous pulley 15, active synchronization belt wheel 17, Timing Belt, slide block mount pad 16, straight line slide rest device and rotating mechanism.
Hook bottle plate 23 is connected with the hook bottle adapter plate 25 of both sides by the hook bottle side plate 24 of both sides, transmission shaft 26 is provided with in hook bottle adapter plate 25, transmission shaft 26 is connected with hook bottle side plate 24, the hook bottle adapter plate 25 of both sides is fixed on the slide block mount pad 16 of both sides by connecting panel 14, slide block mount pad 16 is fixed on two, the centre slide block of straight line slide rest device, middle two slide blocks coordinate sliding block joint with line slideway 60, lower end servomotor is connected with planetary reducer, planetary reducer connects active synchronization belt wheel 17, active synchronization belt wheel 17 connects driven synchronous pulley 15 by Timing Belt, driving synchronous pulley in intermediate slider connects Timing Belt.The convert rotational motion of planetary reducer is the straight-line motion of straight line slide unit by active synchronization belt wheel 17, drives like this to be arranged on the miscellaneous part on slide block mount pad 16 and to do straight-line motion along the line slideway of upper end.Rotating mechanism is two synchronous rotating mechanisms, and the servomotor in synchronous rotating mechanism and planetary reducer are arranged on hook bottle adapter plate 25, and are connected with transmission shaft 26.By servomotor hectare planetary reducer, the rotary motion of motor is passed to hook bottle plate by transmission shaft and hook bottle side plate, such hook bottle plate just can rotate, and when hook bottle, hook bottle plate rotates to fixed position, is transported on abutting plate by cillin bottle.
Running gear comprises BOGEY WHEEL 28, road wheel 29, transmission device 30, load-bearing guide rail 31, trolley 32, guiding rail 33, walking servomotor, transmission device, guiding mechanism, power supply system of sliding contact line.Bottom erecting stage, four road wheels 29 are installed, electric power system adopts trolley 32 installation parallel with positioning guide rail, control system is run by the signal control that position fixing system feeds back to control two servomotors of walking, transfer car(buggy) is run along guiding rail 33, realizes input and output material transfer car(buggy) and vacuum freeze drier 27, precise positioning between material loading platform 35 and platform of blanking 34.
Working process is as follows: transfer car(buggy) is when charging, first material loading platform has completed bottling process, then material loading platform sends signal to trolley control system, and control the work of walking servomotor, walking wheel be expert at servomotor control under motor-car move to desired location, laminar-flow rack moves to desired location, docking platform docks with material loading platform, when reaching position, the position transduser of front end sends signal to system, hook bottle is started working, after arriving desired location, hook bottle declines, then bottle is transferred on docking platform, docking platform moves to Trolley inside, laminar-flow rack origin position, before Trolley moves to vacuum freeze drier, signal is sent to vacuum freeze drier, small gate of vacuum freeze dryer rises, shelf rises to setting height, dolly laminar-flow rack moves to desired location, docking platform docks with shelf, when reaching position, the position transduser of front end sends signal to system, Trolley bottle pushing apparatus is started working, bottle is transferred on shelf.After reaching position, bottle pushing apparatus, docking platform and laminar-flow rack get back to setting initial point.Then before moving to material loading platform, so circulation repeatedly, until transported the carrying number of times of user's setting.After reaching setting value, vacuum freeze drier is started working.
Discharging process: after completing freeze-drying, vacuum freeze drier sends signal to dolly, small gate of vacuum freeze dryer rises, shelf drops to setting height, and dolly laminar-flow rack moves to desired location, and docking platform docks with shelf, when reaching position, the position transduser of front end sends signal to system, and mobile hitch bottle is started working, and is transferred on docking platform by bottle.After reaching position, hook bottle, docking platform and laminar-flow rack get back to setting initial point.Then before moving to platform of blanking, bottle is transported on platform of blanking, circulation like this repeatedly, standing height is dropped under the control of system to shelf of vacuum refrigerating drier dock until the carrying number of times transfer car(buggy) having transported user's setting has repeated above process implementation with transfer car(buggy) docking system, complete the discharging of step shelf, the signal fed back by laser positioning realizes the input and output material process of transfer car(buggy) to multiple stage vacuum freeze drier under the control of system.
Claims (5)
1. a two-way input and output material rail mounted automatic transfer vehicle, comprises laminar flow RABS system (1), laminar-flow rack (2), docking system (4), hook bottle system (3), pushes away bottle system (8), running gear (7), control system and electric power system;
Laminar-flow rack (2) is equipped with laminar flow RABS system (1) above, laminar flow (2) frame is built with for controlling the docking system (4) that abutting plate (9) docks with material loading platform (35), platform of blanking (35) and shelf and departs from, docking system (4) is equipped with below for cillin bottle being transported to hook bottle system (3) on abutting plate and pushing away bottle system (8) for what cillin bottle is released abutting plate, and laminar-flow rack (2) is equipped with running gear (7) below.
2. two-way input and output material rail mounted automatic transfer vehicle according to claim 1, it is characterized in that: described docking system (4) comprises abutting plate (9), Connection Block (10), permanent seat (11), upper slider (40), guide rail (41), guide rails assembling seat (12), supporting pillar (13), connecting panel (14), driven synchronous pulley (15), active synchronization belt wheel (17), Timing Belt, slide block mount pad (16), straight line slide unit (50), middle line slideway (51), motor mount (18), planetary reducer, servomotor,
Abutting plate 9 passes through Connection Block (10) below successively, permanent seat (11) is fixedly connected with slide block mount pad (16) with connecting panel (14), abutting plate (9) is provided with upper slider (40) in both sides below, upper slider (40) coordinates sliding block joint with the guide rail (41) being fixed on true guide rails assembling seat (12), guide rails assembling seat (12) is fixed on supporting pillar (13), slide block mount pad (16) connects by the skid of straight line slide unit (50) line slideway (51) be positioned in the middle of laminar-flow rack (2) base, and the driving synchronous pulley in slide block connects Timing Belt.
3. two-way input and output material rail mounted automatic transfer vehicle according to claim 1, is characterized in that: described in push away bottle system (8) and comprise bottle-pushing plate (19), connection pipe (20), butt flange (21), planetary reducer, servomotor, push away a bottle adapter plate (22), connecting panel (14), driven synchronous pulley (15), active synchronization belt wheel (17), Timing Belt, slide block mount pad (16), straight line slide rest device and rotating mechanism; Described straight line slide rest device is two synchronous slipway mechanisms, line slideway (60) in two synchronous slipway mechanisms is arranged on the both sides of laminar-flow rack 2 base, two slide block mount pads (16) are separately fixed on the rear end slide block of line slideway (60) of both sides, be connected with connection pipe (20) by connecting panel (14), butt flange (21) above each slide block mount pad (16) and push away a bottle adapter plate (22), push away on a bottle adapter plate (22) and be fixedly connected with bottle-pushing plate (19);
Driving synchronous pulley in the slide block of rear end connects Timing Belt, laminar-flow rack 2 base lower end is provided with servomotor and planetary reducer, servomotor is connected with planetary reducer, and planetary reducer is connected driven synchronous pulley (15) by active synchronization belt wheel (17) with toothed belt transmission; Described rotating mechanism is two synchronous rotating mechanisms, and synchronous rotating mechanism is made up of servomotor and planetary reducer, and servomotor connects butt flange (21) and connection pipe (20) by planetary reducer.
4. two-way input and output material rail mounted automatic transfer vehicle according to claim 1, is characterized in that: described hook bottle system 3 comprises hook bottle plate (23), hook bottle side plate (24), hook bottle adapter plate (25), transmission shaft (26), planetary reducer, servomotor, driven synchronous pulley (15), active synchronization belt wheel (17), Timing Belt, slide block mount pad (16), straight line slide rest device and rotating mechanism, hook bottle plate (23) is connected with the hook bottle adapter plate (25) of both sides by the hook bottle side plate (24) of both sides, transmission shaft (26) is provided with in hook bottle adapter plate (25), transmission shaft (26) is connected with hook bottle side plate (24), the hook bottle adapter plate (25) of both sides is fixed on the slide block mount pad (16) of both sides by connecting panel (14), slide block mount pad (16) is fixed on two, the centre slide block of straight line slide rest device, middle two slide blocks coordinate sliding block joint with line slideway (60), lower end servomotor is connected with planetary reducer, planetary reducer connects active synchronization belt wheel (17), active synchronization belt wheel (17) connects driven synchronous pulley (15) by Timing Belt, driving synchronous pulley in intermediate slider connects Timing Belt, described rotating mechanism is two synchronous rotating mechanisms, and the servomotor in synchronous rotating mechanism and planetary reducer are arranged on hook bottle adapter plate (25), and is connected with transmission shaft (26).
5. two-way input and output material rail mounted automatic transfer vehicle according to claim 1, is characterized in that: described running gear 7 comprises BOGEY WHEEL (28), road wheel (29), transmission device (30), load-bearing guide rail (31), trolley (32), guiding rail (33), walking servomotor, transmission device, guiding mechanism, power supply system of sliding contact line; Bottom erecting stage, four road wheels (29) are installed, electric power system adopts trolley (32) installation parallel with positioning guide rail, control system is run by the signal control that position fixing system feeds back to control two servomotors of walking, transfer car(buggy) is run along guiding rail (33), realizes input and output material transfer car(buggy) and vacuum freeze drier (27), precise positioning between material loading platform (35) and platform of blanking (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510282115.9A CN104891123B (en) | 2015-05-28 | 2015-05-28 | Two-way feeding and discharging rail type automatic transfer car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510282115.9A CN104891123B (en) | 2015-05-28 | 2015-05-28 | Two-way feeding and discharging rail type automatic transfer car |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104891123A true CN104891123A (en) | 2015-09-09 |
| CN104891123B CN104891123B (en) | 2017-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510282115.9A Expired - Fee Related CN104891123B (en) | 2015-05-28 | 2015-05-28 | Two-way feeding and discharging rail type automatic transfer car |
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| Country | Link |
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| CN (1) | CN104891123B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108284078A (en) * | 2018-02-06 | 2018-07-17 | 义乌臻格科技有限公司 | The optical detection apparatus of defect is encapsulated for detecting LED |
| CN109502360A (en) * | 2018-12-10 | 2019-03-22 | 济南恒誉环保科技股份有限公司 | A kind of continuous loading and unloading device of intermittent cracker of solid dangerous waste |
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| CN109502360A (en) * | 2018-12-10 | 2019-03-22 | 济南恒誉环保科技股份有限公司 | A kind of continuous loading and unloading device of intermittent cracker of solid dangerous waste |
| CN109502360B (en) * | 2018-12-10 | 2024-01-30 | 济南恒誉环保科技股份有限公司 | Continuous loading and unloading device of solid dangerous waste intermittent cracker |
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| Publication number | Publication date |
|---|---|
| CN104891123B (en) | 2017-05-10 |
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