CN104874618B - Semi-automatic lift shaft pendulum feeder for cross wedge rolling - Google Patents
Semi-automatic lift shaft pendulum feeder for cross wedge rolling Download PDFInfo
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- CN104874618B CN104874618B CN201510298034.8A CN201510298034A CN104874618B CN 104874618 B CN104874618 B CN 104874618B CN 201510298034 A CN201510298034 A CN 201510298034A CN 104874618 B CN104874618 B CN 104874618B
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Abstract
The invention discloses a semi-automatic lift shaft pendulum feeder for cross wedge rolling and relates to the technical field of auxiliary devices in cross wedge rolling production. The semi-automatic lift shaft pendulum feeder specifically comprises two parallelly-arranged sliding rail, two protective guards, vertical fixing frames which are symmetrically mounted on top surfaces of the protective guards, a top frame mounted on tops of the vertical fixing frames, a travelling mechanism and a lifting mechanism; at least two travelling wheels matched with the corresponding sliding rails are arranged in the protective guards along the lengthwise direction in the protective guards; the siding rails and the discharge end of cross wedge rolling equipment are oppositely mounted, shaft parts completed in machining enter a loading platform between the sliding rails under the action of a guiding device and are entirely lifted up by the aid of the lifting mechanism to be conveyed to the designated position under driving of the travelling mechanism, the entire pendulum process can be completed by one operator, insulation boards are mounted on the outer side faces of the vertical fixing frames, personal injury caused by thermal radiation is prevented, operation efficiency is improved, labor intensity is lowered, and production security is guaranteed.
Description
Technical field
The present invention relates to cross wedge rolling produces auxiliary device technical field, more particularly, to a kind of cross wedge rolling is semi-automatic to carry axle pendulum material
Machine.
Background technology
Cross wedge rolling refers to that cylinder blank occurs continuous and local to become between the mould of two rolls or between two flat plate molds
Shape, the part shape being rolled into is consistent with the shape of mold bottom type groove.Cross wedge rolling substantially can be divided into two big class: roll-type wedge is horizontal
Roll and plate-type wedge rolling.Wherein, the Forming Theory of rolled with roller wedge: the roll of shape module, in the presence of module, with equidirectional
Rotation, drive circular blank rotate round about, two equipped with wedge blank wedge shape radial compression, axle and make the zero of rolling
Part shape is consistent with the shape of mold bottom type groove.Plate-type wedge rolling is then the relative sliding process in cope match-plate pattern with lower template
In, by the mould being contained in upper and lower template, make the blank of cylinder produce axial deformation while radial deformation, be processed into
The cylinder consistent with die profile or conical part.
Compared with traditional forging or Cutting Process, cross wedge rolling has as follows a little cross wedge rolling:
Production efficiency is high, 5-20 times of typically other techniques.Geometry as fruit product is less complicated, then use
Symmetrical mold once just can process pair of workpieces.In actual production, the rotating speed of roll is usually 10-30rpm, then every point
Clock at least can roll 10--30 workpiece.
Stock utilization is high.Generally, in traditional mechanical processing, (such as machining) there are about 40% material with chip
Form slatterns, and the waste of material only having in cross wedge rolling less than 10% falls
Good product quality.Cross wedge rolling part metallic fiber streamline is along product design continuous distribution, and crystal grain obtains further
Refinement, so its comprehensive mechanical performance is preferably, Product Precision is also high.
Working environment is improved.No impact due in Regularity of Workpiece of Cross Wedge Rolling forming process, noise is little, need not cool down in addition
The use of liquid, so its working environment is substantially improved
High degree of automation.1 product of car, is all to be automatically performed by machine from shaping, surface finish to end product, institute
Need operator less, low cost.
At this stage, most products using cross wedge rolling processing are manually to put, but this is larger to the actual bodily harm of people, this
A little products often can produce heat radiation at 700 °～800 °, and has the danger of scald, for larger-size product, then needs
With the boom hoisting of overhead traveling crane etc, not only inefficiency, also waste of resource.
Content of the invention
The technical problem to be solved is to provide that a kind of cross wedge rolling is semi-automatic puies forward axle material place machine, by two tracks with
Cross wedge rolling equipment discharge end is mounted opposite, and the axial workpiece machining, in the presence of guider, enters between two tracks
Bearing platform, the axial workpiece on bearing platform all once lifts by the material lifting mechanism using invention, and the drive in walking mechanism
Under dynamic, axial workpiece is transported to specified location, whole pendulum material process only needs one man operation can complete, and is vertically fixing
On framework lateral surface, thermal insulation board is installed, prevents heat radiation from causing personal injury, improve working performance, reduce labor intensity it is ensured that
Production security.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of cross wedge rolling is semi-automatic to carry axle pendulum material
Machine, including two slide rails be arrangeding in parallel, guard shield, the vertical fixed frame being symmetrically mounted on two sets of guard shield top surfaces, is arranged on
The top frame at two sets of vertical fixed frame tops and walking mechanism and material lifting mechanism, in described two sets of guard shields all along its length
The uniform road wheel that at least set is coordinated with corresponding slide rail, described walking mechanism includes being horizontally arranged at top frame front end of the top surface
Drive link, movable motor and the chain-drive mechanism connecting transmission boom end and road wheel, described drive link is installed by means of bearing
On the support on top frame top surface, described movable motor clutch end is revolved by means of chain and chain wheel drive drive link
Turn, described drive link two ends are respectively provided with drive sprocket, the axle outer end of two sets of road wheels positioned at two sets guard shield front ends arrange from
Movable sprocket, installs drive chain between drive sprocket and driven sprocket.
Described material lifting mechanism include vertically being fixedly mounted on two guide pillars of every set guard shield upper surface, two sets symmetrically arranged
Carry flitch and put forward material driving means, described carry material driving means include carrying material motor, be symmetrically set in the middle part of top frame two
Wheel shaft, the rope sheave being arranged on every set wheel shaft and two steel wire ropes, the described material motor power outfan that carries fixedly mounts drivewheel,
Two steel wire rope upper ends are all fixedly connected with drivewheel, and two steel wire ropes are symmetry through being arranged on after two sets of rope sheaves of top frame
It is connected with carrying flitch, described carrying is fixedly installed the guide pin bushing being slidably matched with the guide pillar of respective side on flitch.
Described carry the platy structure that flitch is l shape for section, its vertical section lateral surface arranges vertical guide pin bushing and guide pillar
It is slidably matched, inside its vertical section and horizontal ends confluce, is provided with reinforcement, buting iron is set outside described horizontal segment, described vertical
Thermal insulation board is installed on fixed frame lateral surface.
Have the beneficial effects that using produced by technique scheme: by by two tracks and cross wedge rolling equipment discharge end
It is mounted opposite, the axial workpiece machining, in the presence of guider, enters the bearing platform between two tracks, using invention
Material lifting mechanism the axial workpiece on bearing platform is all once lifted, and under the driving of walking mechanism, axial workpiece is transported
To specified location, whole pendulum material process only needs one man operation can complete, and install on vertical fixed frame lateral surface every
Hot plate, prevents heat radiation from causing personal injury, improves working performance, reduces labor intensity it is ensured that production security.
Brief description
Fig. 1 is present configuration schematic diagram；
In the accompanying drawings: 1, guard shield；2nd, carry flitch；3rd, vertical fixed frame；4th, guide pillar；5th, drive chain；6th, drive link；7、
Top frame；8th, wheel shaft；9th, carry material motor；10th, steel wire rope；11st, movable motor.
Specific embodiment
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Expect high labor intensive to solve artificial turning during existing cross wedge rolling produces axial workpiece, there is potential safety hazard
Problem, the present invention provides that a kind of cross wedge rolling as shown in Figure 1 is semi-automatic puies forward axle material place machine, including two slide rails be arrangeding in parallel,
Guard shield 1, the vertical fixed frame 3 being symmetrically mounted on two sets of guard shield 1 top surfaces, it is arranged on two sets of vertical fixed frame 3 tops
Top frame 7 and walking mechanism and material lifting mechanism, all uniformly at least cover and corresponding slide rail in described two sets of guard shields 1 along its length
The road wheel of cooperation, road wheel is located inside guard shield, and the wheel shaft of wherein a set of road wheel stretches out guard shield side, and it is passive to be easily installed
Sprocket wheel, drive link 6, movable motor 11 and connection that described walking mechanism includes being horizontally arranged at top frame 7 front end of the top surface pass
Lever 6 end and the chain-drive mechanism of road wheel, described drive link 6 is arranged on propping up on top frame 7 top surface by means of bearing
On frame, described movable motor 11 clutch end is rotated by means of chain and chain wheel drive drive link 6, described drive link 6 two ends
It is respectively provided with drive sprocket, the wheel shaft 8 outer end setting driven sprocket of two sets of road wheels positioned at two sets of guard shield 1 front ends, drive sprocket
Drive chain 5 is installed and driven sprocket between, movable motor 11 drives drive link 6 to rotate, so that drive link two ends
Drive sprocket rotating in same direction, drive chain drive installation is walked on slide rail in the road wheel in guard shield, thus realizing equipment edge
Slide rail motion, certainly, the also supporting installation switch board of the present invention, install in switch board and carry material motor and movable motor for controlling
Control unit, by control unit realize carry material motor and movable motor speed control.
4, two sets of two guide pillars that described material lifting mechanism includes vertically being fixedly mounted on every set guard shield 1 upper surface are symmetrical arranged
Carry flitch 2 and put forward material driving means, the described material driving means that carry include carrying material motor 9, are symmetrically set in top frame 7 middle part
Two wheel shafts 8, the rope sheave being arranged on every set wheel shaft 8 and two steel wire ropes 10, described put forward the fixing peace of material motor 9 clutch end
Dress drivewheel, two steel wire rope 10 upper ends are all fixedly connected with drivewheel, and two steel wire ropes 10 are symmetry through being arranged on top frame
After two sets of rope sheaves of frame 7 with carry flitch 2 and be connected, described carrying is fixedly installed leading of being slidably matched with the guide pillar 4 of respective side on flitch 2
Set, the key of material lifting mechanism is two sets of Synchronization Control can to carry flitch and upwardly or downwardly move along guide pillar, and primary drive fills
Put and adopt steel wire rope in the present invention, carry material motor power outfan and drivewheel, the upper end of two steel wire ropes and drivewheel are installed
It is wrapped in after fixation on drivewheel, the winding direction of two steel wire ropes is contrary, thus realize carrying expecting that motor rotates to a direction
When it is ensured that moving to same direction in the lower end of two steel wire ropes, two steel wire ropes all across after rope sheave with carry flitch and be fixedly connected；
Carry the platy structure that flitch 2 is l shape for section, its vertical section lateral surface arranges vertical guide pin bushing and is slidably matched with guide pillar 4, its
It is provided with reinforcement inside vertical section and horizontal ends confluce, puies forward the intensity of flitch, buting iron is set outside described horizontal segment,
Horizontal segment two ends arrange vertical buting iron, prevent axial workpiece during pendulum material from dropping, on described vertical fixed frame 3 lateral surface
Thermal insulation board is installed, because, during pendulum material, axial workpiece is still within scorching hot state, and heat radiation can damage to the person,
For this reason, setting thermal insulation board, isolation heat radiation is it is ensured that production safety.
In a word, the present invention provides that a kind of cross wedge rolling is semi-automatic puies forward axle material place machine, by two tracks and cross wedge rolling equipment discharging
End is mounted opposite, and the axial workpiece machining, in the presence of guider, enters the bearing platform between two tracks, utilizes and sends out
Axial workpiece on bearing platform is all once lifted by bright material lifting mechanism, and transports axial workpiece under the driving of walking mechanism
Deliver to specified location, whole pendulum material process only needs one man operation can complete, and installs on vertical fixed frame lateral surface
Thermal insulation board, prevents heat radiation from causing personal injury, improves working performance, reduces labor intensity it is ensured that production security.
Claims (3)
1. a kind of cross wedge rolling semi-automatic put forward axle material place machine it is characterised in that: two slide rails including be arrangeding in parallel, guard shield (1), right
Claim the vertical fixed frame (3) being arranged on two sets of guard shield (1) top surfaces, the top being arranged on two sets of vertical fixed frame (3) tops
Portion's framework (7) and walking mechanism and material lifting mechanism, all uniformly at least a set of and corresponding along its length in described two sets of guard shields (1)
The road wheel of slide rail cooperation, described walking mechanism includes being horizontally arranged at the drive link (6), OK of top frame (7) front end of the top surface
The chain-drive mechanism walked motor (11) and connect drive link (6) end and road wheel, described drive link (6) is installed by means of bearing
On the support on top frame (7) top surface, described movable motor (11) clutch end is passed by means of chain and chain wheel drive
Lever (6) rotates, and described drive link (6) two ends are respectively provided with drive sprocket, two sets of road wheels positioned at two sets of guard shield (1) front ends
Wheel shaft (8) outer end arranges driven sprocket, installs drive chain (5) between drive sprocket and driven sprocket.
2. the cross wedge rolling according to claim 1 semi-automatic put forward axle material place machine it is characterised in that: described material lifting mechanism includes
Vertically be fixedly mounted on every set guard shield (1) upper surface two guide pillars (4), two sets symmetrically arranged carry flitch (2) and carry expect drive
Dynamic device, described carry material driving means include carrying material motor (9), be symmetrically set in two wheel shafts (8) in the middle part of top frame (7),
It is arranged on the rope sheave on every set wheel shaft (8) and two steel wire ropes (10), described material motor (9) clutch end that carries fixedly mounts master
Driving wheel, two steel wire rope (10) upper ends are all fixedly connected with drivewheel, and two steel wire ropes (10) are symmetry through being arranged on top frame
After two sets of rope sheaves of frame (7) with carry flitch (2) and be connected, the described guide pillar (4) being fixedly installed on flitch (2) with respective side that carries slides
The guide pin bushing of cooperation.
3. the cross wedge rolling according to claim 2 semi-automatic put forward axle material place machine it is characterised in that: described carry flitch (2) be cut
Face is the platy structure of l shape, its vertical section lateral surface arranges vertical guide pin bushing and is slidably matched with guide pillar (4), its vertical section and
Horizontal ends are provided with reinforcement inside confluce, arrange buting iron, on described vertical fixed frame (3) lateral surface outside described horizontal segment
Thermal insulation board is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510298034.8A CN104874618B (en) | 2015-06-04 | 2015-06-04 | Semi-automatic lift shaft pendulum feeder for cross wedge rolling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510298034.8A CN104874618B (en) | 2015-06-04 | 2015-06-04 | Semi-automatic lift shaft pendulum feeder for cross wedge rolling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104874618A CN104874618A (en) | 2015-09-02 |
| CN104874618B true CN104874618B (en) | 2017-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510298034.8A Active CN104874618B (en) | 2015-06-04 | 2015-06-04 | Semi-automatic lift shaft pendulum feeder for cross wedge rolling |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5829521A (en) * | 1981-08-13 | 1983-02-21 | Kawasaki Steel Corp | Slab inverting device |
| CN102513378A (en) * | 2011-12-19 | 2012-06-27 | 大连三高集团有限公司 | Automatic special-shaped section discharging and collecting device |
| EP2623222A1 (en) * | 2012-02-02 | 2013-08-07 | Siemens VAI Metals Technologies GmbH | Chain boom rotator |
| CN204365881U (en) * | 2015-01-07 | 2015-06-03 | 太仓安路驰汽车部件有限公司 | A kind of Novel punching coiled material handling equipment |
| CN204672700U (en) * | 2015-06-04 | 2015-09-30 | 河北东安精工股份有限公司 | Cross wedge rolling is semi-automatic carries axle pendulum material machine |
-
2015
- 2015-06-04 CN CN201510298034.8A patent/CN104874618B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5829521A (en) * | 1981-08-13 | 1983-02-21 | Kawasaki Steel Corp | Slab inverting device |
| CN102513378A (en) * | 2011-12-19 | 2012-06-27 | 大连三高集团有限公司 | Automatic special-shaped section discharging and collecting device |
| EP2623222A1 (en) * | 2012-02-02 | 2013-08-07 | Siemens VAI Metals Technologies GmbH | Chain boom rotator |
| CN204365881U (en) * | 2015-01-07 | 2015-06-03 | 太仓安路驰汽车部件有限公司 | A kind of Novel punching coiled material handling equipment |
| CN204672700U (en) * | 2015-06-04 | 2015-09-30 | 河北东安精工股份有限公司 | Cross wedge rolling is semi-automatic carries axle pendulum material machine |
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| Publication number | Publication date |
|---|---|
| CN104874618A (en) | 2015-09-02 |
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Effective date of registration: 20211122 Address after: 056000 zone a, new equipment manufacturing industrial park, Fengfeng mining area economic development zone, Handan City, Hebei Province Patentee after: Handan Fengchi Precision Manufacturing Co.,Ltd. Address before: 050035 No. 99, Yanshan street, high tech Zone, Shijiazhuang City, Hebei Province Patentee before: HEBEI DONGAN PRECISION MANUFACTURING CO.,LTD. |