CN104874618A - Semi-automatic lift shaft pendulum feeder for cross wedge rolling - Google Patents
Semi-automatic lift shaft pendulum feeder for cross wedge rolling Download PDFInfo
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- CN104874618A CN104874618A CN201510298034.8A CN201510298034A CN104874618A CN 104874618 A CN104874618 A CN 104874618A CN 201510298034 A CN201510298034 A CN 201510298034A CN 104874618 A CN104874618 A CN 104874618A
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- wedge rolling
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Abstract
The invention discloses a semi-automatic lift shaft pendulum feeder for cross wedge rolling and relates to the technical field of auxiliary devices in cross wedge rolling production. The semi-automatic lift shaft pendulum feeder specifically comprises two parallelly-arranged sliding rail, two protective guards, vertical fixing frames which are symmetrically mounted on top surfaces of the protective guards, a top frame mounted on tops of the vertical fixing frames, a travelling mechanism and a lifting mechanism; at least two travelling wheels matched with the corresponding sliding rails are arranged in the protective guards along the lengthwise direction in the protective guards; the siding rails and the discharge end of cross wedge rolling equipment are oppositely mounted, shaft parts completed in machining enter a loading platform between the sliding rails under the action of a guiding device and are entirely lifted up by the aid of the lifting mechanism to be conveyed to the designated position under driving of the travelling mechanism, the entire pendulum process can be completed by one operator, insulation boards are mounted on the outer side faces of the vertical fixing frames, personal injury caused by thermal radiation is prevented, operation efficiency is improved, labor intensity is lowered, and production security is guaranteed.
Description
Technical field
The present invention relates to cross wedge rolling and produce servicing unit technical field, particularly relate to the semi-automatic axle of carrying of a kind of cross wedge rolling and put material machine.
Background technology
Cross wedge rolling refers to that continuous and local distortion occurs cylinder blank between the mould of two rolls or between two flat plate molds, and the part shape be rolled into is consistent with the shape of mold bottom type groove.Cross wedge rolling roughly can be divided into two large classes: rolled with roller wedge and plate-type wedge rolling.Wherein, the Forming Theory of rolled with roller wedge: the roll of shape module, under the effect of module, rotates with equidirectional, drive circular blank to rotate round about, two are equipped with wedge blank at wedge shape radial compression, axle and make the part shape of rolling consistent with the shape of mold bottom type groove.Plate-type wedge rolling is then in the relative sliding process of cope match-plate pattern and lower bolster, by the mould being contained in upper and lower template, make columniform blank produce axial deformation while radial deformation, be processed into the cylindrical or conical part consistent with die profile.
Cross wedge rolling is compared with traditional forging or Cutting Process, and cross wedge rolling has as follows a little:
Production efficiency is high, and normally the 5-20 of other technique doubly.Geometry as fruit product is not too complicated, so uses symmetrical mold once just can process pair of workpieces.In actual production, the rotating speed of roll is generally 10-30rpm, so per minute at least can a rolling 10--30 workpiece.
Stock utilization is high.Usually, in traditional machining, (such as machining) about has the material of 40% to slattern with the form of chip, and in cross wedge rolling, only have the waste of material less than 10% to fall
Good product quality.Cross wedge rolling part metallic fiber streamline is along product design continuous distributed, and crystal grain obtains refinement further, so its comprehensive mechanical performance is better, Product Precision is also high.
Working environment is improved.Because in Regularity of Workpiece of Cross Wedge Rolling forming process, nothing is impacted, noise is little, in addition without the need to the use of cooling fluid, greatly improves so its working environment obtains
Automaticity is high.Car 1 product, be all automatically completed by machine from shaping, surface finish to end product, action required personnel are less, and cost is low.
Present stage, the product that majority utilizes cross wedge rolling to process manually puts, but this is larger to the actual bodily harm of people, these products often can produce heat radiation at 700 ° ~ 800 °, and there is the danger of scald, for larger-size product, then need the boom hoisting with overhead traveling crane and so on, not only inefficiency, also wastes resource.
Summary of the invention
Technical problem to be solved by this invention is to provide the semi-automatic axle of carrying of a kind of cross wedge rolling and puts material machine, two tracks and cross wedge rolling equipment discharge end are mounted opposite, the axial workpiece machined is under the effect of guider, enter the bearing platform between two tracks, the material lifting mechanism of invention is utilized all once to be mentioned by the axial workpiece on bearing platform, and under the driving of walking mechanism, axial workpiece is transported to assigned address, whole pendulum material process only needs one man operation to complete, and on vertical fixed frame lateral surface, thermal insulation board is installed, prevent heat radiation from causing personal injury, improve operating efficiency, reduce labour intensity, guarantee production security.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of cross wedge rolling is semi-automatic carries axle pendulum material machine, comprise two slide rails be arranged in parallel, guard shield, symmetry is arranged on the vertical fixed frame on two cover guard shield end faces, be arranged on the top frame at the two vertical fixed frame tops of cover and walking mechanism and material lifting mechanism, all along the road wheel that its length uniform at least cover and corresponding slide rail coordinate in described two cover guard shields, described walking mechanism comprises the drive link that level is arranged on top frame front end of the top surface, the chain-drive mechanism of movable motor and connection for transmission boom end and road wheel, described drive link is arranged on the support on top frame end face by means of bearing, described movable motor clutch end rotates by means of chain and chain wheel drive drive link, described drive link two ends all arrange drive sprocket, the axle outer end being positioned at two cover road wheels of two cover guard shield front ends arranges driven sprocket, between drive sprocket and driven sprocket, chain drive-belt is installed.
Described material lifting mechanism comprises two guide pillars being vertically fixedly mounted on and often overlapping guard shield upper surface, two covers are symmetrically arranged to be carried flitch and carries material drive unit, described material drive unit of carrying comprises and carries material motor, be symmetrically set in two wheel shafts in the middle part of top frame, be arranged on and often overlap rope sheave on wheel shaft and two steel wire ropes, described material motor power output of carrying fixedly mounts driving wheel, two steel wire rope upper ends are all fixedly connected with driving wheel, two steel wire ropes symmetry through after the two cover rope sheaves being arranged on top frame with carry flitch and be connected, describedly carry guide pin bushing flitch being fixedly installed and being slidably matched with the guide pillar of respective side.
It is described that to carry flitch be cross section is the platy structure of L shape, its vertical section lateral surface arranges vertical guide pin bushing and guide pillar is slidably matched, be provided with reinforcement inside its vertical section and horizontal ends confluce, described horizontal segment arranged outside buting iron, described vertical fixed frame lateral surface installs thermal insulation board.
The beneficial effect adopting technique scheme to produce is: by two tracks and cross wedge rolling equipment discharge end being mounted opposite, the axial workpiece machined is under the effect of guider, enter the bearing platform between two tracks, the material lifting mechanism of invention is utilized all once to be mentioned by the axial workpiece on bearing platform, and under the driving of walking mechanism, axial workpiece is transported to assigned address, whole pendulum material process only needs one man operation to complete, and on vertical fixed frame lateral surface, thermal insulation board is installed, prevent heat radiation from causing personal injury, improve operating efficiency, reduce labour intensity, guarantee production security.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In the accompanying drawings: 1, guard shield; 2, flitch is carried; 3, vertical fixed frame; 4, guide pillar; 5, chain drive-belt; 6, drive link; 7, top frame; 8, wheel shaft; 9, material motor is carried; 10, steel wire rope; 11, movable motor.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Expect that labour intensity is large to solve artificial turning in existing cross wedge rolling production axial workpiece process, there is the problem of potential safety hazard, the invention provides the semi-automatic axle of carrying of a kind of cross wedge rolling as shown in Figure 1 and put material machine, comprise two slide rails be arranged in parallel, guard shield 1, symmetry is arranged on the vertical fixed frame 3 on two cover guard shield 1 end faces, be arranged on the top frame 7 at two covers vertical fixed frame 3 top and walking mechanism and material lifting mechanism, all along the road wheel that its length uniform at least cover and corresponding slide rail coordinate in described two cover guard shields 1, road wheel is positioned at inside guard shield, wherein the wheel shaft of a set of road wheel stretches out guard shield side, be convenient to install by movable sprocket, described walking mechanism comprises the drive link 6 that level is arranged on top frame 7 front end of the top surface, the chain-drive mechanism of movable motor 11 and connection for transmission bar 6 end and road wheel, described drive link 6 is arranged on the support on top frame 7 end face by means of bearing, described movable motor 11 clutch end rotates by means of chain and chain wheel drive drive link 6, described drive link 6 two ends all arrange drive sprocket, wheel shaft 8 outer end being positioned at two cover road wheels of two cover guard shield 1 front ends arranges driven sprocket, chain drive-belt 5 is installed between drive sprocket and driven sprocket, movable motor 11 drives drive link 6 to rotate, thus make the drive sprocket rotating in same direction at drive link two ends, the road wheel of chain drive-belt drive installation in guard shield is walked on slide rail, thus the equipment that realizes moves along slide rail, certainly, the present invention is supporting installation switch board also, control unit for controlling to carry material motor and movable motor is installed in switch board, the control putting forward material motor and movable motor speed is realized by control unit.
Described material lifting mechanism comprises two guide pillars 4 being vertically fixedly mounted on and often overlapping guard shield 1 upper surface, two covers are symmetrically arranged to be carried flitch 2 and carries material drive unit, described carry material drive unit comprise carry material motor 9, be symmetrically set in two wheel shafts 8 in the middle part of top frame 7, be arranged on and often overlap rope sheave on wheel shaft 8 and two steel wire ropes 10, described material motor 9 clutch end of carrying fixedly mounts driving wheel, two steel wire rope 10 upper ends are all fixedly connected with driving wheel, two steel wire ropes 10 symmetry through after the two cover rope sheaves being arranged on top frame 7 with carry flitch 2 and be connected, describedly carry guide pin bushing flitch 2 being fixedly installed and being slidably matched with the guide pillar 4 of respective side, the key of material lifting mechanism can carry flitch and upwards or downwards move along guide pillar by Synchronization Control two cover, primary drive device adopts steel wire rope in the present invention, carry material motor power output and driving wheel is installed, the upper end of two steel wire ropes and driving wheel are wrapped on driving wheel after fixing, the winding direction of two steel wire ropes is contrary, thus when realizing carrying material motor to a direction rotation, ensure to move to same direction in the lower end of two steel wire ropes, after two steel wire ropes all stride across rope sheave with carry flitch and be fixedly connected with, carry flitch 2 for cross section be the platy structure of L shape, its vertical section lateral surface arranges vertical guide pin bushing and guide pillar 4 is slidably matched, reinforcement is provided with inside its vertical section and horizontal ends confluce, put forward the intensity of flitch, described horizontal segment arranged outside buting iron, at horizontal segment two ends, vertical buting iron is set, prevent axial workpiece in pendulum material process from dropping, described vertical fixed frame 3 lateral surface installs thermal insulation board, due in pendulum material process, axial workpiece is still in scorching hot state, heat radiation can damage the person, for this reason, thermal insulation board is set, isolated heat radiation, guarantee production safety.
In a word, the invention provides the semi-automatic axle of carrying of a kind of cross wedge rolling and put material machine, two tracks and cross wedge rolling equipment discharge end are mounted opposite, the axial workpiece machined is under the effect of guider, enter the bearing platform between two tracks, the material lifting mechanism of invention is utilized all once to be mentioned by the axial workpiece on bearing platform, and under the driving of walking mechanism, axial workpiece is transported to assigned address, whole pendulum material process only needs one man operation to complete, and on vertical fixed frame lateral surface, thermal insulation board is installed, prevent heat radiation from causing personal injury, improve operating efficiency, reduce labour intensity, guarantee production security.
Claims (3)
1. the semi-automatic axle of carrying of cross wedge rolling puts material machine, it is characterized in that: comprise two slide rails be arranged in parallel, guard shield (1), symmetry is arranged on the vertical fixed frame (3) on two cover guard shield (1) end faces, be arranged on the top frame (7) at two covers vertical fixed frame (3) top and walking mechanism and material lifting mechanism, all along the road wheel that its length uniform at least cover and corresponding slide rail coordinate in described two covers guard shield (1), described walking mechanism comprises the drive link (6) that level is arranged on top frame (7) front end of the top surface, the chain-drive mechanism of movable motor (11) and connection for transmission bar (6) end and road wheel, described drive link (6) is arranged on the support on top frame (7) end face by means of bearing, described movable motor (11) clutch end rotates by means of chain and chain wheel drive drive link (6), described drive link (6) two ends all arrange drive sprocket, wheel shaft (8) outer end being positioned at two cover road wheels of two cover guard shield (1) front ends arranges driven sprocket, chain drive-belt (5) is installed between drive sprocket and driven sprocket.
2. cross wedge rolling according to claim 1 is semi-automatic carries axle pendulum material machine, it is characterized in that: described material lifting mechanism comprises two guide pillars (4) being vertically fixedly mounted on and often overlapping guard shield (1) upper surface, two covers are symmetrically arranged to be carried flitch (2) and carries material drive unit, described carry material drive unit comprise carry material motor (9), be symmetrically set in two wheel shafts (8) at top frame (7) middle part, be arranged on and often overlap rope sheave on wheel shaft (8) and two steel wire ropes (10), described material motor (9) clutch end of carrying fixedly mounts driving wheel, two steel wire rope (10) upper ends are all fixedly connected with driving wheel, two steel wire ropes (10) symmetry through after the two cover rope sheaves being arranged on top frame (7) with carry flitch (2) and be connected, describedly carry guide pin bushing flitch (2) being fixedly installed and being slidably matched with the guide pillar of respective side (4).
3. cross wedge rolling according to claim 2 is semi-automatic carries axle pendulum material machine, it is characterized in that: described in carry flitch (2) for cross section be the platy structure of L shape, its vertical section lateral surface is arranged vertical guide pin bushing and guide pillar (4) is slidably matched, reinforcement is provided with inside its vertical section and horizontal ends confluce, described horizontal segment arranged outside buting iron, described vertical fixed frame (3) lateral surface installs thermal insulation board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510298034.8A CN104874618B (en) | 2015-06-04 | 2015-06-04 | Semi-automatic lift shaft pendulum feeder for cross wedge rolling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510298034.8A CN104874618B (en) | 2015-06-04 | 2015-06-04 | Semi-automatic lift shaft pendulum feeder for cross wedge rolling |
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| Publication Number | Publication Date |
|---|---|
| CN104874618A true CN104874618A (en) | 2015-09-02 |
| CN104874618B CN104874618B (en) | 2017-01-25 |
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| CN201510298034.8A Active CN104874618B (en) | 2015-06-04 | 2015-06-04 | Semi-automatic lift shaft pendulum feeder for cross wedge rolling |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5829521A (en) * | 1981-08-13 | 1983-02-21 | Kawasaki Steel Corp | Slab inverting device |
| CN102513378A (en) * | 2011-12-19 | 2012-06-27 | 大连三高集团有限公司 | Automatic special-shaped section discharging and collecting device |
| EP2623222A1 (en) * | 2012-02-02 | 2013-08-07 | Siemens VAI Metals Technologies GmbH | Chain boom rotator |
| CN204365881U (en) * | 2015-01-07 | 2015-06-03 | 太仓安路驰汽车部件有限公司 | A kind of Novel punching coiled material handling equipment |
| CN204672700U (en) * | 2015-06-04 | 2015-09-30 | 河北东安精工股份有限公司 | Cross wedge rolling is semi-automatic carries axle pendulum material machine |
-
2015
- 2015-06-04 CN CN201510298034.8A patent/CN104874618B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5829521A (en) * | 1981-08-13 | 1983-02-21 | Kawasaki Steel Corp | Slab inverting device |
| CN102513378A (en) * | 2011-12-19 | 2012-06-27 | 大连三高集团有限公司 | Automatic special-shaped section discharging and collecting device |
| EP2623222A1 (en) * | 2012-02-02 | 2013-08-07 | Siemens VAI Metals Technologies GmbH | Chain boom rotator |
| CN204365881U (en) * | 2015-01-07 | 2015-06-03 | 太仓安路驰汽车部件有限公司 | A kind of Novel punching coiled material handling equipment |
| CN204672700U (en) * | 2015-06-04 | 2015-09-30 | 河北东安精工股份有限公司 | Cross wedge rolling is semi-automatic carries axle pendulum material machine |
Also Published As
| Publication number | Publication date |
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| CN104874618B (en) | 2017-01-25 |
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Effective date of registration: 20211122 Address after: 056000 zone a, new equipment manufacturing industrial park, Fengfeng mining area economic development zone, Handan City, Hebei Province Patentee after: Handan Fengchi Precision Manufacturing Co.,Ltd. Address before: 050035 No. 99, Yanshan street, high tech Zone, Shijiazhuang City, Hebei Province Patentee before: HEBEI DONGAN PRECISION MANUFACTURING CO.,LTD. |