Summary of the invention
Primary and foremost purpose of the present invention is the cladded type fire retardant providing a kind of dialkylphosphinic salts fire retardant carbon coated hydrochlorate, when this cladded type fire retardant is applied to high polymers composition, the raw smoke which in fire-retardant polymeric compositions combustion processes and heat release amount can be reduced to a great extent.Meanwhile, this cladded type fire retardant achieves the high efficiency composition of dialkylphosphinic salts fire retardant and carbonate, effectively can solve the problem that compound flame redundant dispersion is uneven, improve the homogeneity of fire-retardant polymeric compositions performance.And when this cladded type fire retardant is applied to high polymers composition, the corrosion to processing unit (plant) screw rod in the high polymers composition course of processing can be alleviated to a great extent.
Another object of the present invention is to provide the preparation method of above-mentioned cladded type fire retardant.
Another object of the present invention is to provide the purposes of above-mentioned cladded type fire retardant.
Another object of the present invention is to provide the polymeric compositions comprising above-mentioned cladded type fire retardant.
The present invention is achieved by the following technical solutions:
A kind of cladded type fire retardant, is the core of the carbonate of 1 μm ~ 90 μm containing particle diameter, is coated with the coating layer of dialkylphosphinic salts fire retardant at the outside surface of core; The core particle diameter of described carbonate is preferably 15 μm ~ 50 μm.
Described core and coating layer mass ratio are 1:100 ~ 60:100.Preferably, described core and coating layer mass ratio are 10:100 ~ 45:100.The cladded type fire retardant of the core described in non-invention and coating layer mass ratio, when being applied to polymeric compositions, in combustion processes, heat release amount is large, and raw smoke which is many, large to the extent of corrosion of processing unit (plant) screw rod.
Wherein, the particle diameter of described cladded type fire retardant is 5 μm ~ 150 μm; Be preferably 15 μm ~ 90 μm; Be more preferably 25 μm ~ 70 μm.
Wherein, the water ratio of described cladded type fire retardant is 0.01 wt% ~ 10wt%, is preferably 0.1 wt% ~ 1wt%.
Wherein, the tap density of described cladded type fire retardant is 50 g/L ~ 850g/L, is preferably 200 g/L ~ 650g/L.
Wherein, the solubleness of described cladded type fire retardant in water, organic solvent or water and ORGANIC SOLVENT MIXTURES is 0.005wt% ~ 9.99wt%.
Wherein, described organic solvent is one or more the mixture in alcohol, ether, ketone, carboxylic acid, ester, aliphatic hydrocarbon, alicyclic hydrocarbon polymer, aromatic hydrocarbons, halohydrocarbon.Be preferably one or more mixtures in methyl alcohol, ethanol, ethylene glycol, ether, glycol ether, acetone, acetic acid, ethyl acetate, normal hexane, benzene, toluene, hexanaphthene, chloroform, tetracol phenixin.
Wherein, described carbonate is selected from one or more mixtures in carbonic acid normal salt, acid carbonate, subcarbonate; Described carbonic acid normal salt is selected from one or more mixtures in magnesiumcarbonate, zinc carbonate, water-ground limestone, light calcium carbonate, is preferably magnesiumcarbonate, light calcium carbonate; Described acid carbonate is selected from one or more mixtures in Magnesium hydrogen carbonate, Calcium hydrogen carbonate, sodium bicarbonate, is preferably Calcium hydrogen carbonate; Described subcarbonate is selected from one or more mixtures in ventilation breather, zinc subcarbonate, magnesium basic carbonate, is preferably zinc subcarbonate.
Wherein, described dialkylphosphinic salts fire retardant has such as formula the molecular structure shown in I:
Wherein, R
1, R
2identical or different, be expressed as straight or branched C1-C6 alkyl;
M is Mg, Ca, Al, Sb, Sn, Ge, Ti, Fe, Zr, Zn, Ce, Bi, Sr or Mn;
M is 2-4.
Preferably, described R
1, R
2identical or different, be methyl, ethyl, propyl group, butyl, hexyl.
Preferably, described M is Mg, Ca, Al, Zn.
More preferably, described dialkylphosphinic salts is selected from one or more mixtures in aluminum diethylphosphinate, dipropyl phospho acid aluminium, dibutyl phospho acid zinc, dihexyl phospho acid magnesium, ethyl-butyl phospho acid calcium; Be preferably aluminum diethylphosphinate.
A preparation method for above-mentioned cladded type fire retardant, comprises the steps:
A) carbonate is dispersed in water, makes suspension;
B) the dialkylphosphinic salts aqueous solution, the metallic compound aqueous solution are added in suspension carry out coating reaction;
C) by the filtration of coating reaction product, washing, drying, cladded type fire retardant is obtained.
Wherein, described coating reaction refers to that dialkylphosphinic salts aqueous solution metallizing thing reactant aqueous solution generates precipitation, and the precipitation generated is attached to the surface of carbonate core, forms coating reaction product.
Wherein, described dialkyl phosphinic acid/salt is one or more mixtures in diethyl phospho acid sodium/potassium, dipropyl phospho acid sodium/potassium, dibutyl phospho acid sodium/potassium, ethyl-butyl phospho acid sodium/potassium, dihexyl phospho acid sodium/potassium; Be preferably diethyl phospho acid sodium.
Wherein, described metallic compound is selected from one or more in the compound of Mg, Ca, Al, Sb, Sn, Ge, Ti, Fe, Zr, Zn, Ce, Bi, Sr or Mn; Be preferably one or more in the compound of Mg, Ca, Al or Zn; Be more preferably the compound of Al.
Wherein, described step a), b), c) in, the temperature of disperse, add, react, filter, washing is 0-100 DEG C, dry temperature is 80 DEG C-230 DEG C.
The invention also discloses the purposes of above-mentioned cladded type fire retardant as fire retardant.
The invention also discloses the polymeric compositions comprising above-mentioned cladded type fire retardant.Wherein, described polymeric compositions comprises 5 wt% ~ 25 wt% cladded type fire retardants, 45 wt% ~ 80 wt% superpolymer or its mixtures.
Wherein, described superpolymer is one or more the mixture in PA, PBT, PET, PPE, TPEE, HTPA; Be preferably one or more mixtures in PA, PBT, PPE, HTPA.
Wherein, described polymeric compositions, according to the demand of material different performance, can add the glass fibre of 0 ~ 30 wt% or the auxiliary agent of filler and 0 ~ 5wt%.
Filler of the present invention is the material being commonly used to strengthening or filled polymer, also can use the mixture of two or more mineral filler and/or toughener.Filler can comprise following one or more: glass fibre, glass flake, kaolin, clay, talcum powder, wollastonite, calcium carbonate, silicon-dioxide, carbon fiber, potassium titanate etc.
Described processing aid can be do not disturb the aforementioned additional component that character still improves other beneficial property of wishing, as antioxidant, lubricant, releasing agent, nucleator, toner, photostabilizer.
The present invention compared with prior art, has following beneficial effect:
1) cladded type fire retardant of the present invention, is coated on carbonate core surfaces using dialkylphosphinic salts as shell, when being applied to high polymers composition, can reduce the raw smoke which in fire-retardant high polymers composition burn process and heat release amount to a great extent.
2), when cladded type fire retardant of the present invention is applied to high polymers composition, the corrosion to processing unit (plant) screw rod in the high polymers composition course of processing can be alleviated to a great extent.
3) cladded type fire retardant of the present invention, dialkylphosphinic salts is coated on carbonate builders surface, achieve the high efficiency composition of dialkylphosphinic salts and carbonate, effectively can solve the problem that compound flame redundant dispersion is uneven, improve the homogeneity of fire-retardant polymeric compositions performance, reduce the impact on other performance of polymer composition.
Embodiment
Further illustrate the present invention below by embodiment, following examples are the present invention's preferably embodiment, but embodiments of the present invention are not by the restriction of following embodiment.The person skilled in the art in this field is according to the content of the invention described above, and improvement and the adjustment of non-intrinsically safes more made for the present invention still belong to protection scope of the present invention.
Now following explanation is done to starting material selected in embodiment and comparative example, but is not limited to these materials:
PBT:PBT 1100-211M(Taiwan Changchun group)
PA66:PA66 EP-158(Hua Feng group)
PA6:PA6 M2000(Meida Nylon Co., Ltd., Xinhui, Guangdong)
Asahi Chemical Industry of PPE:PPE 100Z(Japan)
HTPA:Amodel? A-6000(Solvay)
Glass fibre 1:ECS13-4.5-534(megalith group)
Glass fibre 2:ECS301-HP(Chongqing Polycomp International Co., Ltd);
Oxidation inhibitor: 1010, (Jin Haiyabao) oxidation inhibitor: 168(Jin Haiyabao)
Lubricant: the friendly auxiliary agent Chemical Co., Ltd. in GLYCOLUBE-P(Nanjing)
Releasing agent: silicone master batch (Dow Corning)
Nucleator: sarin (DUPONT)
Photostabilizer: 770(Ciba Specialty Chemicals)
The method that the present invention characterizes cladded type fire retardant pattern is scanning electron microscope (SEM).
The method that the present invention analyzes cladded type fire retardant surface composition is power spectrum (EDS).
The present invention's power spectrum (EDS) analyzes cladded type fire retardant surface composition, concrete operations: the SEM scanning area of sample is extended to 5000 times, utilizes EDS to scan area S=100 μm in SEM figure
2sample in region, obtains the energy spectrogram of this surface area sample surfaces composition.The element that peak represents existence can be composed, the concentration of each element of the atomic mass per-cent representative composition specimen material of element in spectrogram.
The testing method of cladded type fire retardant of the present invention and core particle diameter is as follows:
Laser particle analyzer is utilized to test dispersion cladded type fire retardant in the liquid phase and the size distribution of core.Concrete operations are: according to the size of cladded type fire retardant and core, get 0.05g ~ 1.0g sample in beaker, add the mixing solutions dispersed with stirring of alcohol and water, pour in laser particle analyzer, after about 1min, the size distribution of cladded type fire retardant and core can be recorded.The D(50 that the size of cladded type fire retardant of the present invention and core records using laser particle analyzer) as Appreciation gist.
Cladded type fire retardant tap density testing method of the present invention measures with reference to GB20316.2-" mensuration of tap density ".
The testing method of cladded type fire retardant water ratio of the present invention measures with reference to GBT 6284-2006-" the universal method loss on drying of moisture determination in Chemicals ".
The testing method of cladded type fire retardant solubleness of the present invention is null readings.Concrete operations are: 25 DEG C, add in solution by cladded type fire retardant, and constant temperature stirs certain hour, leave standstill the composition of post analysis upper solution as the solubleness at this temperature.
Described solution refers in water, organic solvent or water and ORGANIC SOLVENT MIXTURES.
Raw smoke which (TSR) in the present invention in high polymers composition burn process and heat release amount (THR) are measured by cone calorimetry.Concrete testing standard and sample parameters as follows:
Testing standard: GB16172-2007-T.
Test parameter: sample size: 100mm x 100mm x 6mm; Radiation cone power 50kW/m
2.
TSR numerical value is larger, shows that in polymeric compositions combustion processes, raw smoke which is larger; THR numerical value is larger, shows that in polymeric compositions combustion processes, heat release amount is more.
In the present invention, non-glass fibre strengthens the TSR in PBT polymeric compositions combustion processes is 800 m
2/ m
2~ 1500m
2/ m
2; THR is 50 MJ/m
2~ 58MJ/m
2.
TSR in the present invention in 25% glass fiber reinforced PA66 polymeric compositions combustion processes is 1600 m
2/ m
2~ 2200m
2/ m
2; THR is 72 MJ/m
2~ 82MJ/m
2.
TSR in the present invention in 30% fiberglass reinforced PA 6/PPE alloy polymeric compositions combustion processes is 1100m
2/ m
2~ 1600m
2/ m
2; THR is 80 MJ/m
2~ 90MJ/m
2.
TSR in the present invention in 25% fiberglass reinforced PA 6 polymeric compositions thing combustion processes is 1400m
2/ m
2~ 2100m
2/ m
2; THR is 80 MJ/m
2~ 90MJ/m
2.
TSR in the present invention in 30% fiberglass reinforced HTPA polymeric compositions combustion processes is 1300m
2/ m
2~ 1800m
2/ m
2; THR is 89 MJ/m
2~ 97MJ/m
2.
The present invention evaluates the Corrosion Basis Screw Corrosion degree (Δ D) of polymeric compositions to processing unit (plant) screw rod and determines.The measuring method of Δ D is as follows:
When 100t fire-retardant polymeric compositions often processed by compounding combination unit, measure the diameter (D of same position screw rod before and after producing
beforeand D
after), calculate after producing the fire-retardant polymeric compositions of 100t, the difference DELTA D=D of screw diameter
before-D
after, Δ D value is larger, represents that Screw Corrosion is more serious.
In the present invention, non-glass fibre strengthens the Screw Corrosion degree Δ D of PBT polymeric compositions to compounding combination unit is 0.05 ~ 0.25mm.
In the present invention, the Screw Corrosion degree Δ D of 25% glass fiber reinforced PA66 polymeric compositions to compounding combination unit is 0.38mm ~ 0.70mm.
In the present invention, the Screw Corrosion degree Δ D of 30% fiberglass reinforced PA 6/PPE alloy polymeric compositions to compounding combination unit is 0.60 mm ~ 1.05mm.
In the present invention, the Screw Corrosion degree Δ D of 25% fiberglass reinforced PA 6 polymeric compositions to compounding combination unit is 0.40mm ~ 0.75mm.
In the present invention, the Screw Corrosion degree Δ D of 30% fiberglass reinforced HTPA polymeric compositions to compounding combination unit is 0.50mm ~ 0.80mm.
Notched Izod impact strength: GB 1843-2008.
Combustionproperty: UL94 Plastics Combustion performance test;
Use the test sample of thickness 1.5mm to measure UL 94 for the test sample from often kind of mixture to burn grade.Be below the burning grade that UL 94 specifies:
V-0: after batten leaves flame, the sustained combustion time, the sustained combustion temporal summation that 5 battens amount to when lighting for 10 times was no more than 50s, drips without molten drop no longer than 10s, flame is without spreading to fixture phenomenon, and the twilight sunset combustion time of sample after lighting end is no longer than 30s.
V-1: after batten leaves flame, the sustained combustion time, the sustained combustion temporal summation that 5 battens amount to when lighting for 10 times was no more than 250s no longer than 30s, and other standard is as V-0 no longer than 60s the twilight sunset combustion time after lighting end for sample.
, in sustained combustion process, there is molten drop in V-2: after batten leaves flame, the absorbent cotton indicator and molten drop can ignite, the same V-1 of other standard.
Unclassified (ncl): do not meet burning grade V-2.
comparative example 1-comparative example 5
Take aluminum diethylphosphinate, carbonate by the weight percent in table 1 in premixing machine, be uniformly mixed obtained compound flame redundant A1-A5.
Table 1 comparative example 1-5 (A1-A5) compound flame redundant composition constituent mass ratio
comparative example 6
A kind of cladded type fire retardant, containing particle diameter D(50) be the core of the magnesiumcarbonate of 15.37 μm, be coated with the coating layer of aluminum diethylphosphinate at the outside surface of core, wherein, the mass ratio of aluminum diethylphosphinate and magnesiumcarbonate is 100:0.5; The particle diameter D(50 of described cladded type fire retardant) be 29.87 μm; Water ratio is 0.14%; Tap density is 552g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 5g magnesiumcarbonate to add in 995g water, be made into magnesiumcarbonate suspension;
B) be 0.5:100 by the mass ratio of magnesiumcarbonate core and aluminum diethylphosphinate coating layer, the diethyl phospho acid sodium water solution of 2769g 40% is added in magnesiumcarbonate suspension, in above-mentioned mixing solutions, add the aluminum sulfate aqueous solution of 1422g 60%, react and complete at 80 DEG C;
C) filtered by coating reaction product, wash, 80 DEG C of dryings, obtain cladded type fire retardant A6.
The EDAX results (characterizing with Conc) of A6 is as follows:
C:33.142 wt%;O:31.260 wt%; Al:8.860 wt%;P:26.579 wt%;Mg:0.159 wt%。
comparative example 7
A kind of cladded type fire retardant, containing particle diameter D(50) be the core of the light calcium carbonate of 21.43 μm, be coated with the coating layer of aluminum diethylphosphinate at the outside surface of core, wherein, the mass ratio of aluminum diethylphosphinate and light calcium carbonate is 100:65; The particle diameter D(50 of described cladded type fire retardant) be 33.56 μm; Water ratio is 0.21%; Tap density is 710g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 125g light calcium carbonate to add in 125g water, be made into light calcium carbonate suspension;
B) be 65:100 by the mass ratio of light calcium carbonate core and aluminum diethylphosphinate coating layer, the diethyl phospho acid sodium water solution of 615g 30% is added in light calcium carbonate suspension, in above-mentioned mixing solutions, add the aluminum sulfate aqueous solution of 771g 20%, react and complete at 95 DEG C;
C) filtered by coating reaction product, wash, 230 DEG C of dryings, obtain cladded type fire retardant A7.
The EDAX results (characterizing with Conc) of A7 is as follows:
C:33.563 wt%;O:31.703 wt%; Al:7.624 wt%;P:25.917 wt%;Ca:1.193wt%。
embodiment 1
A kind of cladded type fire retardant, containing D(50) be the core of the magnesiumcarbonate of 15.37 μm, be coated with the coating layer of aluminum diethylphosphinate at the outside surface of core, wherein, the mass ratio of aluminum diethylphosphinate and magnesiumcarbonate is 100:1; The particle diameter D(50 of described cladded type fire retardant) be 30.88 μm; Water ratio is 0.11%; Tap density is 565g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 10g magnesiumcarbonate to add in 990g water, be made into magnesiumcarbonate suspension;
B) be 1:100 by the mass ratio of magnesiumcarbonate core and aluminum diethylphosphinate coating layer, the diethyl phospho acid sodium water solution of 3692g 30% is added in magnesiumcarbonate suspension, in above-mentioned mixing solutions, add the aluminum sulfate aqueous solution of 1707g 50%, react and complete at 70 DEG C;
C) filtered by coating reaction product, wash, 150 DEG C of dryings, obtain cladded type fire retardant B1.
The EDAX results (characterizing with Conc) of B1 is as follows:
C:33.182 wt%;O:31.220 wt%; Al:8.858 wt%;P:26.481 wt%;Mg:0.259 wt%。
embodiment 2
A kind of cladded type fire retardant, containing particle diameter D(50) be the core of the light calcium carbonate of 21.43 μm, be coated with the coating layer of aluminum diethylphosphinate at the outside surface of core, wherein, the mass ratio of aluminum diethylphosphinate and light calcium carbonate is 100:60; The particle diameter D(50 of described cladded type fire retardant) be 30.12 μm; Water ratio is 0.15%; Tap density is 558g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 100g light calcium carbonate to add in 100g water, be made into light calcium carbonate suspension;
B) be 60:100 by the mass ratio of light calcium carbonate core and aluminum diethylphosphinate coating layer, the diethyl phospho acid sodium water solution of 369g 50% is added in light calcium carbonate suspension, in above-mentioned mixing solutions, add the aluminum sulfate aqueous solution of 1542g 10%, react and complete at 60 DEG C;
C) coating reaction product filtered, wash, dry, obtain cladded type fire retardant B2.
The EDAX results (characterizing with Conc) of B2 is as follows:
C:33.538 wt%;O:31.025 wt%; Al:8.063 wt%;P:26.017 wt%;Ca:1.357 wt%。
embodiment 3
A kind of cladded type fire retardant, containing particle diameter D(50) be zinc subcarbonate, the D(50 of 18.43 μm) be the core of the magnesiumcarbonate mixture of 15.87 μm, the coating layer of aluminum diethylphosphinate is coated with at the outside surface of core, wherein, the mass ratio of zinc subcarbonate, magnesiumcarbonate mixture and aluminum diethylphosphinate coating layer is 5:40:100; The particle diameter D(50 of described cladded type fire retardant) be 40.66 μm; Water ratio is 0.35%; Tap density is 589g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 11.1g zinc subcarbonate and 88.9g magnesiumcarbonate adds in 500g water, be made into zinc subcarbonate and magnesiumcarbonate suspension;
B) be 5:40:100 by the mass ratio of zinc subcarbonate, magnesiumcarbonate mixture core and aluminum diethylphosphinate coating layer, the diethyl phospho acid sodium water solution of 886g 50% is added in calcium carbonate and magnesiumcarbonate suspension, in above-mentioned mixing solutions, add the aluminum sulfate aqueous solution of 1138g 30%, react and complete at 100 DEG C;
C) filtered by coating reaction product, wash, 200 DEG C of dryings, obtain cladded type fire retardant B3.
The EDAX results (characterizing with Conc) of B3 is as follows:
C:33.354 wt%;O:31.514 wt%; Al:8.212 wt%;P:25.971 wt%;Zn:0.387 wt%;
Mg:0.562 wt%。
embodiment 4
A kind of cladded type fire retardant, containing D(50) be the core of the Calcium hydrogen carbonate of 33.68 μm, be coated with the coating layer of aluminum diethylphosphinate at the outside surface of core, wherein, the mass ratio of aluminum diethylphosphinate and Calcium hydrogen carbonate is 100:10; The particle diameter D(50 of described cladded type fire retardant) be 50.13 μm; Water ratio is 0.25%; Tap density is 486g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 105g Calcium hydrogen carbonate to add in 850g water, be made into Calcium hydrogen carbonate suspension;
B) be 10:100 by the mass ratio of Calcium hydrogen carbonate core and aluminum diethylphosphinate coating layer, the aluminum sulfate aqueous solution of 3984g 90% is added in Calcium hydrogen carbonate suspension, in above-mentioned mixing solutions, add the diethyl phospho acid sodium water solution of 5169g 90%, react and complete at 100 DEG C;
C) filtered by coating reaction product, wash, 120 DEG C of dryings, obtain cladded type fire retardant B4.
The EDAX results (characterizing with Conc) of B4 is as follows:
C:33.805 wt%;O:31.008 wt%; Al:8.346 wt%;P:26.457 wt%;Ca:0.384 wt%。
embodiment 5
A kind of cladded type fire retardant, containing particle diameter D(50) be light calcium carbonate, the D(50 of 21.43 μm) be the core of 33.68 μm of Calcium hydrogen carbonate mixtures, the coating layer of aluminum diethylphosphinate is coated with at the outside surface of core, wherein, the mass ratio of light calcium carbonate, Calcium hydrogen carbonate mixture and aluminum diethylphosphinate coating layer is 20:10:100; The particle diameter D(50 of described cladded type fire retardant) be 60.76 μm; Water ratio is 0.42%; Tap density is 610g/L.
The preparation method of described cladded type fire retardant, comprises the steps:
A) get 200g light calcium carbonate and 100g Calcium hydrogen carbonate adds in 1816g water, be made into light calcium carbonate and Calcium hydrogen carbonate suspension;
B) be 20:10:100 by the mass ratio of light calcium carbonate, Calcium hydrogen carbonate mixture core and aluminum diethylphosphinate coating layer, the diethyl phospho acid sodium water solution of the aluminum sulfate aqueous solution of 4269g 20% and 3165g 35% is added in above-mentioned suspension simultaneously, reacts and complete at 0 DEG C;
C) filtered by coating reaction product, wash, 90 DEG C of dryings, obtain cladded type fire retardant B5.
The EDAX results (characterizing with Conc) of B5 is as follows:
C:33.979wt%;O:31.034wt%; Al:8.207wt%;P:26.041wt%;Ca:0.739 wt%。
embodiment 6-embodiment 21
Take high polymers by the weight percent in table 2, fire retardant, processing aid send in twin screw extruder after mixing in high-speed stirring mixer; Glass fibre is added by the side of twin screw extruder system of feeding, and melt extrude through twin screw extruder, cooling, granulation, obtain high polymers composition in a water bath; And measuring its raw smoke which (TSR), heat release amount (THR), UL-94 flame retardant rating, extent of corrosion Δ D and notched Izod impact strength, concrete test data is listed in table 2.The concrete proportioning (wt%) respectively formed in table 2 embodiment 6-21 and test result thereof
| Embodiment 6 | Embodiment 7 | Embodiment 8 | Embodiment 9 | Embodiment 10 | Embodiment 11 | Embodiment 12 | Embodiment 13 |
PBT | | | | | 76 | 76 | 76 | |
PA6 | | | | | | | | 30 |
PA66 | 70 | 50 | 50 | 50 | | | | |
PPE | | | | | | | | 21 |
HTPA | | | | | | | | |
Glass fibre 1 | 25 | 25 | 25 | 25 | | | | |
Glass fibre 2 | | | | | | | | 30 |
Processing aid | 5 | 5 | 5 | 5 | 6 | 6 | 6 | 3 |
Comparative example 1(A1) | | 20 | | | | | | |
Comparative example 2(A2) | | | | | 18 | | | |
Comparative example 3(A3) | | | | | | | | 16 |
Comparative example 4(A4) | | | | | | | | |
Comparative example 5(A5) | | | | | | | | |
Comparative example 6(A6) | | | 20 | | | | | |
Comparative example 7(A7) | | | | | | 18 | | |
Embodiment 1(B1) | | | | 20 | | | | |
Embodiment 2(B2) | | | | | | | 18 | |
Embodiment 3(B3) | | | | | | | | |
Embodiment 4(B4) | | | | | | | | |
Embodiment 5(B5) | | | | | | | | |
Flame retardant properties (1.5mm) | ncl | V-1 | V-1 | V-1 | V-1 | V-1 | V-1 | V-1 |
Raw smoke which TSR(m
2/m
2)
| 1690 | 3295 | 2642 | 1995 | 2380 | 1959 | 1279 | 2056 |
Heat release amount THR (MJ/m
2)
| 121 | 98 | 88 | 75 | 68 | 63 | 54 | 98 |
Extent of corrosion Δ D(mm) | 0.42 | 1.68 | 0.95 | 0.64 | 0.61 | 0.48 | 0.11 | 1.80 |
Notched Izod impact strength (KJ/m
2)
| 10.8 | 7.5 | 8.2 | 9.9 | 5.2 | 5.7 | 6.6 | 7.8 |
Continued 2
| Embodiment 14 | Embodiment 15 | Embodiment 16 | Embodiment 17 | Embodiment 18 | Embodiment 19 | Embodiment 20 | Embodiment 21 |
PBT | | | | | | | | |
PA6 | 30 | 30 | 70 | 50 | 50 | | | |
PA66 | | | | | | | | |
PPE | 21 | 21 | | | | | | |
HTPA | | | | | | 51 | 51 | 51 |
Glass fibre 1 | | | | | | 30 | 30 | 30 |
Glass fibre 2 | 30 | 30 | 25 | 25 | 25 | | | |
Processing aid | 3 | 3 | 5 | 5 | 5 | 2 | 2 | 2 |
Comparative example 1(A1) | | | | | | | | |
Comparative example 2(A2) | | | | | | | | |
Comparative example 3(A3) | | | | | | | | |
Comparative example 4(A4) | | | | 20 | | | | |
Comparative example 5(A5) | | | | | | 17 | | |
Comparative example 6(A6) | | | | | | | | |
Comparative example 7(A7) | | | | | | | 17 | |
Embodiment 1(B1) | | | | | | | | |
Embodiment 2(B2) | | 16 | | | | | | |
Embodiment 3(B3) | 16 | | | | | | | |
Embodiment 4(B4) | | | | | 20 | | | |
Embodiment 5(B5) | | | | | | | | 17 |
Flame retardant properties (1.5mm) | V-1 | V-1 | ncl | V-0 | V-0 | V-1 | V-1 | V-1 |
Raw smoke which TSR(m
2/m
2)
| 1382 | 1473 | 1570 | 3682 | 2097 | 2825 | 2201 | 1574 |
Heat release amount THR (MJ/m
2)
| 82 | 87 | 113 | 97 | 83 | 133 | 119 | 93 |
Extent of corrosion Δ D(mm) | 0.79 | 0.88 | 0.45 | 0.94 | 0.67 | 1.75 | 1.02 | 0.63 |
Notched Izod impact strength (KJ/m
2)
| 8.5 | 9.1 | 14.7 | 11.8 | 13.6 | 7.9 | 8.9 | 9.6 |
From upper table 2, cladded type fire retardant of the present invention is applied in high polymers composition, compared to compound flame redundant, can reduce the raw smoke which in fire-retardant polymeric compositions combustion processes and heat release amount to a great extent, little to Screw Corrosion degree.
Secondly, respectively morphologic observation has been carried out to the cladded type fire retardant prepared by light calcium carbonate, aluminum diethylphosphinate and the embodiment of the present invention 2 by scanning electronic microscope, the results are shown in Figure 1, Fig. 4, Fig. 7.As apparent from Fig. 1, Fig. 4 can, light calcium carbonate particle is block crystal formation, smooth surface, soilless sticking trend; Aluminum diethylphosphinate is the bar-shaped close-packed structure of bar.Cladded type flame retardant particle surface shown by Fig. 7 has and is obviously coated with the bar-shaped material of bar, and particle is certain lumphy structure, slightly reunites.