CN104860115B - A kind of photoelectricity self-induction alarm-type admission machine - Google Patents
A kind of photoelectricity self-induction alarm-type admission machine Download PDFInfo
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- CN104860115B CN104860115B CN201510162029.4A CN201510162029A CN104860115B CN 104860115 B CN104860115 B CN 104860115B CN 201510162029 A CN201510162029 A CN 201510162029A CN 104860115 B CN104860115 B CN 104860115B
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- beam wheel
- winding shaft
- draw
- wire winding
- travel switches
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Abstract
A kind of photoelectricity self-induction alarm-type admission machine, including frame, motor, acoustooptic alarm and PLC control system, the Wire winding shaft of frame is provided with two travel switches, the distance between two travel switches are twice of the I-beam wheel length for winding electric wire, and I-beam wheel moves back and forth under draw-gear effect between two travel switches;When the disk of I-beam wheel touches travel switch, travel switch transmits signals to draw-gear to control its reverse;Part of the Wire winding shaft between two travel switches is provided with reflecting layer, the top of I-beam wheel is provided with photo-electric reflection type counter, the counter can be engaged with the reflecting layer on Wire winding shaft, the number moved to I-beam wheel between two travel switches counts, and PLC control system controls acoustooptic alarm to carry out audible and visible alarm according to variable.The admission machine of the present invention avoids wire and largely pullled and torsional moment, improves the qualification rate of finished product, automaticity is high, has auto-alarm-signal keying device suggestion device.
Description
Technical field
A kind of admission machine the present invention relates to wires and cables industry with winding metal wire rod, specifically a kind of photoelectricity is certainly
Feel alarm-type admission machine.
Background technology
With the development of wires and cables industry, high speed, efficient, low cost, Technological adaptability have become by force manufacturing enterprise
Pursue a goal.Admission machine is a kind of equipment for being used to be wound into electric wire on I-shaped take-up reel, is generally comprised dynamic
Force mechanisms, transmission mechanism, wire-arranging mechanism and take-up mechanism.Existing admission machine will be treated by moving back and forth for wire-arranging mechanism mostly
The wire of winding it is orderly around on I-beam wheel closed reel, but wire-arranging mechanism drives moving back and forth for wire to cause copper cover aluminum
Wire pull and substantial amounts of torsional moment.Simultaneously as the winding time of admission machine is longer, and it lacks accordingly certainly
Dynamicization alarm sounds device, operator's have to observe constantly winding progress of admission machine is caused to carry out the replacing of I-beam wheel
And dismounting, automaticity is low, and wastes time and energy.
And in wire rod manufacturing enterprise, in order to ensure the good electric conductivity of wire, ductility, in light weight and lower-cost
Production requirement.In practice, often selection makes copper-clad aluminum alloy wire to replace copper wires, achieves practical effect well
Fruit.But due in copper cladding aluminum conductor the hardness of two kinds of metals, ductility, thermal expansivity and mechanical performance etc. be not quite similar,
The pullling, reverse etc. to act of the preparation process high frequency such as hot candied, winding changes the structure for promoting copper cladding aluminum conductor, sternly
The electricity performance of finished product is affected again, when particularly reversing excessive, can also cause tearing for conductor part region parcel layers of copper
Split or separate, reduce the qualification rate of finished product.Therefore, a kind of simple in construction, easy to use, automaticity height is designed, and
Wire can be pullled and admission machine that torsional moment is effectively eliminated is actually necessary.
The content of the invention
The technical problem to be solved in the present invention is:Existing admission machine is moved back and forth due to wire-arranging mechanism, is caused and is led
Line is largely pullled and torsional moment, when winding compound coating plain conductor, easily causes the tear or separation of parcel layers of copper, drop
The low qualification rate of finished product, meanwhile, wire winding automaticity is low, lacks auto-alarm-signal keying device suggestion device.
The present invention is in order to solve the above technical problems, used technical scheme is:A kind of photoelectricity self-induction alarm-type admission machine,
Including frame, the motor being arranged in frame, acoustooptic alarm and PLC control system, the output of the motor
Axle is connected by the reduction gearing of decelerator with Wire winding shaft, and the I-shaped for winding tinned wire is arranged with the Wire winding shaft
Take turns, be additionally provided with draw-gear in the frame, the draw-gear is set in Wire winding shaft traction casing and I-beam wheel end by one
The disk in portion connects, and it is I-beam wheel to be additionally provided with the distance between two travel switches, two travel switches on described Wire winding shaft
Twice of length, described I-beam wheel can be under the draws of draw-gear, between two travel switches back and forth at the uniform velocity
Motion;And when the disk of I-beam wheel touches travel switch, travel switch can transmit signals to draw-gear to control it
Reversely;
Part of the Wire winding shaft between two travel switches is provided with the reflecting layer that a circle is used for reflected light signal,
The position that the top of the I-beam wheel corresponds to the reflecting layer is additionally provided with a photo-electric reflection type counter, and the counter can
It is engaged with the reflecting layer on Wire winding shaft, so as to which the number moved to I-beam wheel between two travel switches counts, institute
State counter to be connected with PLC control system, PLC control system can control acoustooptic alarm to carry out according to the variable of counter
Audible and visible alarm.
One end that the traction casing is connected with I-beam wheel disk is in taper type, and the front end of frustum is additionally provided with and prevents from drawing
The holding dead turn to be skidded between set and I-beam wheel.
A root post is vertically arranged with the frame, the top of the column is provided with a perpendicular mounting rod,
The counter is fixed on the mounting rod.
The motor and draw-gear are fixed in frame by one piece of vibration damper plate.
Beneficial effect:
1st, a kind of photoelectricity self-induction alarm-type admission machine of the invention is simple in construction, easy to use, by traction be used for around to
Steady, the orderly winding of copper cladding aluminum conductor is arranged in I-beam wheel by moving back and forth for the I-beam wheel of wire, eliminates winding displacement dress
Put drive wire move back and forth caused by pull and torsional moment, improve the quality of finished and yield rate of parcel alloy lead wire.
2nd, a kind of photoelectricity self-induction alarm-type admission machine of the invention is compact-sized, and automaticity is high, PLC control system,
Acoustooptic alarm, the setting of induction type counter and travel switch are steadily efficient into a take-up by device entire combination, operation
It is safe and simple, the organic whole of good practical effect, improve productivity ratio.
3rd, the present invention in traction casing end taper type structure setting, serve support, guiding and auxiliary centering safety
Effect, the setting of dead turn have effectively buffered the friction of contact face, improve the overall service life of device.Motor and
The setting of draw-gear bottom vibration damper plate reduces workshop noise.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Diagram mark:1st, frame, 2, motor, 3, acoustooptic alarm, 4, PLC control system, 5, decelerator, 6, take-up
Axle, 7, I-beam wheel, 701, disk, 8, draw-gear, 9, travel switch, 10, counter, 11, column, 12, vibration damper plate.
Embodiment
Illustrate the embodiment of the present invention below in conjunction with the accompanying drawings:
A kind of photoelectricity self-induction alarm-type admission machine, including frame 1, the motor 2, the audible and visible alarm that are arranged in frame 1
Device 3 and PLC control system 4, the output shaft of the motor 2 are connected by the reduction gearing of decelerator 5 with the transmission of Wire winding shaft 6
Connect, the I-beam wheel 7 for winding tinned wire is arranged with the Wire winding shaft 6, draw-gear 8, institute are additionally provided with the frame 1
State motor 2 and draw-gear 8 to be fixed in frame 1 by one piece of vibration damper plate 12, the draw-gear 8 is arranged by one
Disk 701 in the traction casing of Wire winding shaft 6 with the end of I-beam wheel 7 is connected, the traction casing be connected with the disk 701 of I-beam wheel 7 one
End is in taper type, and the front end of frustum is additionally provided with the holding dead turn for preventing from skidding between traction casing and I-beam wheel 7, described
Twice that the distance between two travel switches 9, two travel switches 9 are the length of I-beam wheel 7 is additionally provided with Wire winding shaft 6, it is described
I-beam wheel 7 can be under the draw of draw-gear 8, the uniform motion back and forth between two travel switches 9;And work as I-shaped
When the disk 701 of wheel 7 touches travel switch 9, travel switch 9 can transmit signals to draw-gear 8 to control its reverse;
Part of the Wire winding shaft 6 between two travel switches 9 is provided with the reflection that a circle is used for reflected light signal
Layer, the top of the I-beam wheel 7 are additionally provided with a photo-electric reflection type counter 10, the counting corresponding to the position in the reflecting layer
Device 10 can be engaged with the reflecting layer on Wire winding shaft 6, so as to the number moved to I-beam wheel 7 between two travel switches 9
Counted, the counter 10 is connected with PLC control system 4, and PLC control system 4 can be according to the variable of counter 10
Acoustooptic alarm 3 is controlled to carry out audible and visible alarm.
A root post 11 is vertically arranged with the frame 1, the top of the column 11 is provided with a perpendicular peace
Bar is filled, the counter 10 is fixed on the mounting rod.
I-beam wheel is arranged on Wire winding shaft when specifically used by a kind of photoelectricity self-induction alarm-type admission machine of the present invention,
The traction casing of draw-gear is fixedly connected on the disk of I-beam wheel one end again.Go into operation motor and draw-gear, driving
Motor by decelerator drive Wire winding shaft rotate, draw-gear pull I-beam wheel make its on Wire winding shaft rotate while at the uniform velocity before
Enter, when setting the extreme position of travel switch in I-beam wheel walking to Wire winding shaft, PLC control system receives information, control
Draw-gear carries out the traction of opposite direction to I-beam wheel.In the process that I-beam wheel moves back and forth between two travel switches
In, copper cladding aluminum conductor volume uniformly, smoothly can be just located in I-beam wheel by admission machine, and wire is not present in wrapup procedure and drawn
Pull and torsional moment, improve the quality of finished and yield rate of parcel alloy lead wire, good practical effect.I-beam wheel often moves back and forth
Will once make to set on Wire winding shaft one encloses reflecting layer and counted with a photo-electric reflection type being correspondingly arranged above the reflecting layer
Device interacts once.The preset value of the counter is to move back and forth number when I-beam wheel winding is full, and rolling counters forward reaches
During preset value, PLC control system control audible and visible alarm device carries out the replacing that audible and visible alarm prompting operating personnel carry out I-beam wheel,
Device overall simple is convenient, easily operation, and automaticity is high.
Claims (2)
1. a kind of photoelectricity self-induction alarm-type admission machine, including frame(1), be arranged on frame(1)On motor(2), acousto-optic
Siren(3)And PLC control system(4), the motor(2)Output shaft pass through decelerator(5)Reduction gearing with
Wire winding shaft(6)Drive connection, the Wire winding shaft(6)On be arranged with I-beam wheel for winding copper cladding aluminum conductor(7), its feature exists
In:The frame(1)On be additionally provided with draw-gear(8), the motor(2)And draw-gear(8)Subtracted by one piece
Shake plate(12)It is fixed on frame(1)On, draw-gear(8)Wire winding shaft is set in by one(6)On traction casing and I-beam wheel
(7)The disk of end(701)Connection, the traction casing and I-beam wheel(7)Disk(701)One end of connection is in taper type, and is bored
The front end of platform, which is additionally provided with, prevents traction casing and I-beam wheel(7)Between the holding dead turn that skids, described Wire winding shaft(6)It is upper to go back
It is provided with two travel switches(9), two travel switches(9)The distance between be I-beam wheel(7)Twice of length, described I-shaped
Wheel(7)Can be in draw-gear(8)Draw under, in two travel switches(9)Between uniform motion back and forth;And work as I-shaped
Wheel(7)Disk(701)Touch travel switch(9)When, travel switch(9)Draw-gear can be transmitted signals to(8)With control
It is reverse to make its;
The Wire winding shaft(6)Positioned at two travel switches(9)Between part be provided with a circle be used for reflected light signal reflection
Layer, the I-beam wheel(7)Top correspond to the reflecting layer position be additionally provided with a photo-electric reflection type counter(10), should
Counter(10)Can be with Wire winding shaft(6)On reflecting layer be engaged, so as to I-beam wheel(7)In two travel switches(9)It
Between the number that moves counted, the counter(10)With PLC control system(4)Connection, PLC control system(4)Being capable of root
According to counter(10)Variable control acoustooptic alarm(3)Carry out audible and visible alarm.
A kind of 2. photoelectricity self-induction alarm-type admission machine according to claim 1, it is characterised in that:The frame(1)It is upper perpendicular
Directly it is provided with a root post(11), the column(11)Top be provided with a perpendicular mounting rod, the counter
(10)It is fixed on the mounting rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510162029.4A CN104860115B (en) | 2015-04-08 | 2015-04-08 | A kind of photoelectricity self-induction alarm-type admission machine |
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CN201510162029.4A CN104860115B (en) | 2015-04-08 | 2015-04-08 | A kind of photoelectricity self-induction alarm-type admission machine |
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CN104860115A CN104860115A (en) | 2015-08-26 |
CN104860115B true CN104860115B (en) | 2018-03-06 |
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CN201510162029.4A Expired - Fee Related CN104860115B (en) | 2015-04-08 | 2015-04-08 | A kind of photoelectricity self-induction alarm-type admission machine |
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Families Citing this family (5)
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CN105936448B (en) * | 2016-07-12 | 2018-11-30 | 山东省科学院自动化研究所 | A kind of emergency lighting drawing cable length-measuring appliance and method |
CN111517158B (en) * | 2020-03-24 | 2022-04-15 | 浙江露笑电子线材有限公司 | Sampling device of enameled wire |
CN111533019B (en) * | 2020-05-09 | 2021-06-15 | 福建恒安集团有限公司 | Electric control winch control system and control method thereof |
CN112049474B (en) * | 2020-09-07 | 2022-02-22 | 广东众科智能科技股份有限公司 | Remote control protection device for household swimming pool and use method |
CN112414577B (en) * | 2020-11-18 | 2021-05-04 | 江苏华彤建设工程有限公司 | Intelligence bus duct temperature rise monitored control system |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09140017A (en) * | 1995-11-10 | 1997-05-27 | Suzuki Motor Corp | Cable winding device |
CN201737520U (en) * | 2010-07-20 | 2011-02-09 | 俞国平 | Full-automation winding machine |
CN202594510U (en) * | 2012-06-19 | 2012-12-12 | 成都亨通光通信有限公司 | Optical fiber take-up machine provided with wire pressing wheel |
CN103010824B (en) * | 2012-12-22 | 2015-07-22 | 江苏新技机械有限公司 | Full-automatic double-end looping wire-rewinding machine |
CN203450947U (en) * | 2013-08-27 | 2014-02-26 | 昆山达功电子有限公司 | Winding machine |
CN104418158A (en) * | 2013-08-30 | 2015-03-18 | 江苏中江焊丝有限公司 | Device for precision winding of welding wire |
CN203728324U (en) * | 2013-12-26 | 2014-07-23 | 浙江泉能纺织有限公司 | Automatic wire winding machine |
CN104200988A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Wire wrapping device facilitating wire wheel wire wrapping quality |
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