CN104847071A - Energy-saving metal finish integral plate and technology for processing same - Google Patents

Energy-saving metal finish integral plate and technology for processing same Download PDF

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Publication number
CN104847071A
CN104847071A CN201510264825.9A CN201510264825A CN104847071A CN 104847071 A CN104847071 A CN 104847071A CN 201510264825 A CN201510264825 A CN 201510264825A CN 104847071 A CN104847071 A CN 104847071A
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China
Prior art keywords
energy
plate
polyurethane
saving metal
finish coat
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Pending
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CN201510264825.9A
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Chinese (zh)
Inventor
王浩臻
马壮
刘访艺
王耀西
王炳凯
刘长江
杜纯宝
钟云
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Wanhua Energysav Science and Technology Group Co Ltd
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Wanhua Energysav Science and Technology Group Co Ltd
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Application filed by Wanhua Energysav Science and Technology Group Co Ltd filed Critical Wanhua Energysav Science and Technology Group Co Ltd
Priority to CN201510264825.9A priority Critical patent/CN104847071A/en
Publication of CN104847071A publication Critical patent/CN104847071A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an energy-saving metal finish integral plate and a technology for processing the same, and belongs to the technical field of building plate structures. The technology includes technological steps of 1, cutting polyurethane plates according to the sizes of finish layers 2; 2, mixing polyurethane adhesive with polymethylene poly-phenyl polyisocyanate according to a mass ratio of 1:(1-2) to obtain mixed materials, controlling the temperatures of the mixed materials in the range of 18-42 DEG C and then uniformly pouring the mixed materials between the polyurethane plates and the finish layers to obtain plates; 3, placing the plates obtained in the step 2 in pressure machines, exerting pressures of 0.02-0.1MPa on the plates by the aid of the pressure machines and integrally combining the polyurethane plates with the finish layers; 4, combining the polyurethane plates and the finish layers in the pressure machines for 1-1.5 hours and taking out the energy-saving metal finish integral plate. The energy-saving metal finish integral plate and the technology have the advantages that the energy-saving metal finish integral plate is excellent in heat-insulation and waterproof performance, the construction technology is convenient and speedy, and the finish layers are difficult to crack and fall off.

Description

Energy-saving metal decorative lamination integration plate and processing technology thereof
Technical field
The present invention relates to a kind of energy-saving metal decorative lamination integration plate and processing technology thereof, belong to building board technical field of structures.
Background technology
In recent years along with the develop rapidly of builing industry and the appearance of country's promotion building energy conservation 65% new standard, the requirement of people to building exterior wall heat preserving performance, quality and artistic effect is also more and more higher.In all heat insulating materials, polyurethane material is with the favor of the extremely numerous clients of the heat-insulating property of its excellence, current polyurethane plate mainly cement coiled material composite polyurethane plate on the market, on this plate usual after wall, outside finish construction is carried out again after needing that thin limed construction is carried out to plate face, this kind of form of construction work complicated construction technique, not only substantially prolongs the construction period, and finish coat and insulation layer adopt at the scene and separate the mode of constructing and easily produce hollowing or leak sticky, part finish coat is finally caused to ftracture, come off and the accident such as system water resistance is not up to standard, difficult quality controls, working security is poor, cause manpower, the significant wastage of material.In addition, decorative layer often adopts the materials such as machine-made true mineral varnish, F-C paint, stone material, more and more can not meet the aesthetic multiple demands of people.
Summary of the invention
The object of the invention is to solve the technical problem that construction period length that above-mentioned prior art exists, complicated construction technique, finish coat easy to crackly come off, system water resistance is not up to standard, provide a kind of and to be incubated and water resistance is superior, construction technology is convenient, the finish coat energy-saving metal decorative lamination integration plate that comes off not easy to crack and processing technology thereof.
Energy-saving metal decorative lamination integration plate, its special character be to have comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play finish coat 2, the adhesive layer 4 of decoration and fireproofing function, polyurethane plate is combined as a whole by adhesive layer 4 and finish coat 2, and polyurethane plate comprises the coiled material layer 1, insulation layer 3, the coiled material layer 1 that fit successively;
Described finish coat 2 is the finish coats 2 be made up of metal finishing material;
Described finish coat 2 is any one in aluminium-plastic panel, aluminum veneer, aluminium plating zinc plate, galvanized steel plain sheet;
Described coiled material layer 1 is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, and the base material of coiled material layer 1 is any one in glass, grid cloth, non-woven fabrics;
The processing technology of energy-saving metal decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1, according to the size cutting polyurethane plate of finish coat 2, the thickness range of this polyurethane plate is at 2cm-10cm;
2, by adhesive for polyurethane, poly methylene poly phenyl poly isocyanate according to mass ratio 1:(1-2) mixing, the temperature of mixed material is controlled, at 18 DEG C-42 DEG C, then mixed material is evenly watered between polyurethane plate and finish coat;
3, the sheet material of step 2 gained is positioned in forcing press, by forcing press, sheet material is applied to the pressure of 0.02MP-0.1MPa, polyurethane plate and finish coat are combined as a whole;
3, in a press after pressurize 1-1.5 hour, take out and obtain energy-saving composite metallic decorative lamination integration plate.
Described poly methylene poly phenyl poly isocyanate selects 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company.
Energy-saving metal decorative lamination integration plate of the present invention, by polyurethane plate and metal finish one-shot forming before upper wall, when overcoming the construction that on-the-spot metal causes, poor quality controls, operation is loaded down with trivial details, the shortcoming of long construction period, enormously simplify construction technology, enough carry out factorial praluction, steady quality, and the present invention take polyurethane rigid foam board as insulation layer base material, metal finish integrated heat insulating decorating plate collection is attractive in appearance, environmental protection, energy-conservation, insulation, waterproof, heat-insulating capability is strong, good flame resistance, intensity is high, metal veneer and insulation layer and finish coat bond firmly, glue without hollowing or leakage, not easy to crack, come off, safety is good, in sum, smart structural design of the present invention, production technology is simple and direct, convenient and quick construction, at building field, there is good application prospect.
Accompanying drawing explanation
Fig. 1: the structural representation of energy-saving metal decorative lamination integration plate of the present invention.
Detailed description of the invention
Provide the specific embodiment of the present invention below with reference to accompanying drawing, be used for that the present invention is described further.
Embodiment 1
The energy-saving metal decorative lamination integration plate of the present embodiment, comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play decoration and finish coat 2, the adhesive layer 4 of fireproofing function, polyurethane plate is combined as a whole by adhesive layer 4 and finish coat 2, and polyurethane plate comprises the coiled material layer 1, insulation layer 3, the coiled material layer 1 that fit successively, metal decoration surface layer is any one in aluminium-plastic panel, aluminum veneer, aluminium plating zinc plate, galvanized steel plain sheet etc., coiled material layer 1 is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, the base material of coiled material layer 1 is glass, grid cloth, any one in non-woven fabrics, wherein, take glass as the coiled material layer 1 that base material is made be glass coiled material, glass coiled material is base cloth by flame-proof type polyalcohol rubber cement, base cloth increases many glasses and as reinforcing rib, humidification is played to coiled material, through cooling forming, curling, the operations such as packaging are made, take grid cloth as the coiled material layer that base material is made be grid cloth coiled material, grid cloth coiled material is by cement, mortar, the raw material such as building emulsion are on grid, through cooling forming, curling, the operations such as packaging are made, be that base material makes coiled material layer for non-woven fabric coiled material with non-woven fabrics, non-woven fabric coiled material be by flame-proof type polyalcohol rubber cement and non-woven fabrics compressed together, make polymer sheet.Wherein, flame-proof type polyalcohol rubber cement comprises the raw material of following mass fraction: cement (150-250) part, sand (200-300) part, building emulsion (10-50) part, fire retardant (10-50) part, thickener (0.1-1), surfactant (0.1-1) part, water (50-150) part.Wherein, building emulsion selects the building emulsion that Shanghai Bao Lijia Chemical Co., Ltd. produces.
The processing technology of energy-saving metal decorative lamination integration plate, comprises following procedure of processing:
1, according to the size cutting polyurethane plate of finish coat 2;
2, adhesive for polyurethane and poly methylene poly phenyl poly isocyanate is got out, manual stir or water between polyurethane plate and finish coat after mixing with low pressure gun head, wherein, adhesive for polyurethane, poly methylene poly phenyl poly isocyanate are according to mass ratio 1:(1-2) mixing, material temperature controls between 15 DEG C-50 DEG C, wherein, poly methylene poly phenyl poly isocyanate selects 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company;
3, the sheet material of step 2 gained is positioned in forcing press, by forcing press, sheet material is applied to the pressure of 0.02MP-0.1MPa, polyurethane plate and finish coat are combined as a whole;
3, in a press after compound 1-1.5 hour, take out and obtain energy-saving composite metallic decorative lamination integration plate, finished product sheet metal thickness is the thickness that the thickness of polyurethane plate adds metal decoration surface layer, and general finished product thermal insulation decorating plate thickness is at 3cm-12cm.
Energy-saving metal decorative lamination integration plate of the present invention, compared with the existing technology, has following beneficial effect:
1, energy-saving metal decorative lamination integration plate of the present invention, factorial praluction can be carried out, steady quality, by polyurethane thermal insulation board and metal finish one-shot forming before upper wall, overcome that on-the-spot poor quality controls, operation is loaded down with trivial details, the shortcoming of long construction period when pasting the construction that finish coat causes again, enormously simplify construction technology;
2, the present invention take polyurethane rigid foam board as insulation layer base material, and metal finish integrated heat insulating decorating plate integrates attractive in appearance, environmental protection, energy-conservation, and insulation, waterproof, heat-insulating capability are strong, good flame resistance, and intensity is high;
3, metal veneer and insulation layer and finish coat bond firmly, without hollowing or leak sticky, not easy to crack, come off, safety is good, and in sum, smart structural design of the present invention, production technology is simple and direct, convenient and quick construction, has good application prospect at building field.
In addition to the implementation, raw material of the present invention and production technology all can change to some extent, allly on technical solution of the present invention basis, adopt equivalent replacement or the technical scheme of equivalent transformation form, within the protection domain all dropping on application claims.

Claims (6)

1. energy-saving metal decorative lamination integration plate, it is characterized in that having comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play finish coat (2), the adhesive layer (4) of decoration and fireproofing function, polyurethane plate is combined as a whole by adhesive layer (4) and finish coat (2), and polyurethane plate comprises the coiled material layer (1), insulation layer (3), the coiled material layer (1) that fit successively.
2., according to energy-saving metal decorative lamination integration plate according to claim 1, it is characterized in that described finish coat (2) is the finish coat (2) be made up of metal finishing material.
3., according to energy-saving metal decorative lamination integration plate according to claim 2, it is characterized in that described finish coat (2) is aluminium-plastic panel, any one in aluminum veneer, aluminium plating zinc plate, galvanized steel plain sheet.
4. according to the energy-saving metal decorative lamination integration plate described in claim 1 or 3, it is characterized in that described coiled material layer (1) is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, the base material of coiled material layer (1) is any one in glass, grid cloth, non-woven fabrics.
5. the processing technology of energy-saving metal decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1), according to the size cutting polyurethane plate of finish coat 2;
2), by adhesive for polyurethane, poly methylene poly phenyl poly isocyanate according to mass ratio 1:(1-2) mixing, the temperature of mixed material is controlled, at 18 DEG C-42 DEG C, then mixed material is evenly watered between polyurethane plate and finish coat;
3), the sheet material of step 2 gained is positioned in forcing press, by forcing press, sheet material is applied to the pressure of 0.02MP-0.1MPa, polyurethane plate and finish coat are combined as a whole;
4), in a press after compound 1-1.5 hour, take out and obtain energy-saving metal decorative lamination integration plate.
6. according to the processing technology of energy-saving metal decorative lamination integration plate according to claim 5, it is characterized in that step 2) described in poly methylene poly phenyl poly isocyanate select 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company.
CN201510264825.9A 2014-12-31 2015-05-22 Energy-saving metal finish integral plate and technology for processing same Pending CN104847071A (en)

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CN201410844758.3A CN104594587A (en) 2014-12-31 2014-12-31 Energy-saving composite ceramic plate veneer integral plate and processing process thereof
CN201510264825.9A CN104847071A (en) 2014-12-31 2015-05-22 Energy-saving metal finish integral plate and technology for processing same

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CN201410844758.3A Pending CN104594587A (en) 2014-12-31 2014-12-31 Energy-saving composite ceramic plate veneer integral plate and processing process thereof
CN201510264848.XA Pending CN104831888A (en) 2014-12-31 2015-05-22 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN201520334908.6U Active CN204626839U (en) 2014-12-31 2015-05-22 Energy-saving type inorganic synthesis decorative lamination integration plate
CN201510264976.4A Pending CN104831890A (en) 2014-12-31 2015-05-22 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof
CN201510264825.9A Pending CN104847071A (en) 2014-12-31 2015-05-22 Energy-saving metal finish integral plate and technology for processing same

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CN201510264848.XA Pending CN104831888A (en) 2014-12-31 2015-05-22 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN201520334908.6U Active CN204626839U (en) 2014-12-31 2015-05-22 Energy-saving type inorganic synthesis decorative lamination integration plate
CN201510264976.4A Pending CN104831890A (en) 2014-12-31 2015-05-22 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof

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US20180236752A1 (en) * 2015-02-04 2018-08-23 Nisshin Steel Co., Ltd. Composite of coated, shaped metal material and cloth containing chemical fibers, and method for manufacturing same
CN110891771A (en) * 2017-05-10 2020-03-17 乙烯技术公司 Method for bonding metal fittings to polyurethane structures

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CN105672509B (en) * 2016-01-30 2018-01-19 万华节能科技集团股份有限公司 A kind of rock wool-steel plywood and its continuous production method
CN105714949B (en) * 2016-01-30 2018-04-10 万华节能科技集团股份有限公司 A kind of rear-mounted structure fire warming plate and its continuous production processes
CN105696715B (en) * 2016-01-30 2018-04-10 万华节能科技集团股份有限公司 A kind of rear-mounted structure fire warming plate and its batch production process
CN106437067A (en) * 2016-11-25 2017-02-22 桂林永福龙港绿色环保建材有限公司 Novel external wall multifunctional insulation board
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CN110891771B (en) * 2017-05-10 2022-04-15 乙烯技术公司 Method for bonding metal fittings to polyurethane structures

Also Published As

Publication number Publication date
CN204626839U (en) 2015-09-09
CN104594587A (en) 2015-05-06
CN104831890A (en) 2015-08-12
CN104831888A (en) 2015-08-12

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