CN104018636A - Integrated heat preservation decorative plate and production process thereof - Google Patents

Integrated heat preservation decorative plate and production process thereof Download PDF

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Publication number
CN104018636A
CN104018636A CN201410283932.1A CN201410283932A CN104018636A CN 104018636 A CN104018636 A CN 104018636A CN 201410283932 A CN201410283932 A CN 201410283932A CN 104018636 A CN104018636 A CN 104018636A
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China
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glass
core material
heat insulation
insulation core
cementing layer
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CN201410283932.1A
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CN104018636B (en
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肖剑波
宋林
黄兴华
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Langfang Houde Technology Co ltd
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Individual
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Abstract

The invention discloses a production process of an integrated heat preservation decorative plate. The production process comprises the steps of processing a glass fiber based decorative surface layer, compounding the glass fiber based decorative surface layer and a heat preservation core material, and compounding a glass fiber cement based cloth and the heat preservation core material. The integrated heat preservation decorative plate is light in weight, strong in weather resistance, high in strength, beautiful in appearance and low in cost; the production disclosed by the invention comprises the steps of processing the glass fiber based decorative surface layer, compounding the glass fiber based decorative surface layer and the heat preservation core material, and compounding the glass fiber cement based cloth and the heat preservation core material, is simple and reasonable in process step and convenient in operation and implementation, and can be used for greatly saving the investment of human resources, greatly reducing the production cost of products, improving the production efficiency, and reducing the potential safety hazards.

Description

A kind of integrated heat insulating decorating plate material and production technology thereof
Technical field
The invention belongs to building material technical field, particularly a kind of integrated heat insulating decorating plate material and production technology thereof.
Background technology
Along with the issuing and implementation of " Energy Conservation Law of the People's Republic of China ", it is more and more higher that building thermal-insulation energy-saving is taken seriously degree, and building thermal-insulation energy-saving industry is also developed faster.
External wall is incubated industry outward at home, what generally adopt is EPS plate thin plastering exterior wall external insulation system, owing to adopting the method construction of artificial manual field operation, heat retaining operation and exterior wall finish operation are progressively carried out, not only processing step is loaded down with trivial details, efficiency of construction is low, and constructor's quality and operating environment can have a strong impact on final workmanship.
Because traditional architecture outer wall heat preservation system exists many deficiencies, building exterior wall heat preserving technology was to integrated thermal insulation decorative material future development and transition in recent years.
At present, the integrated thermal insulation decorative material in building exterior wall heat preserving system is that EPS, XPS, the PU pre-coating sheet material such as heat insulation core material and metal finishing sheet material such as hard bubble is united two into one, thereby reaches the double effects of building heat preservation and outer decoration for vertical face.Because integrated thermal insulation decorative material has overcome many defects of traditional outer wall heat preservation system, get a lot of applications very soon once putting goods on the market and favorable comment widely.
But existing integrated thermal insulation decorative material lays particular emphasis on the improvement innovation of decorative effect aspect mostly, and ignore the research of product combination property and security performance aspect.The integrated thermal insulation decorative material occurring on market, its production technology still rests on original craft or semi-mechanized operation stage, and production technology is extensive, high expensive.The increase of and recruitment cost in short supply along with nationwide manpower, causes production cost sharply to rise, the production technology that building heat preservation market in urgent need automaticity is high, production efficiency is high, can separate amplification quantity labour.
Summary of the invention
The object of this invention is to provide a kind of simple in structure, lightweight and integrated heat insulating decorating plate material and production technology thereof that fireproof performance is excellent.
For achieving the above object, technical scheme of the present invention is: a kind of integrated heat insulating decorating plate material, the upper cementing layer that comprises the upper surface coating of heat insulation core material and heat insulation core material, is provided with glass fiber reticular cloth in upper cementing layer, and upper cementing layer surface is laid and is pasted with glass base architectural surface; The soffit of heat insulation core material is pasted with glass fibre cement base cloth by the lower cementing layer applying.
The thickness of described upper cementing layer is 1.5-3mm, and the thickness of lower cementing layer is 1-1.5mm.
The thickness of described glass base architectural surface is 0.3-1mm, it comprises the finish coat that glass nonwoven basic unit and exterior wall coating material form, in glass nonwoven basic unit, be coated with the flexible foundation coating that 0.5-1mm is thick, finish coat is coated in flexible foundation coating, is coated with the anti-water surface oil reservoir of hydrophobicity on finish coat.
The thickness of described glass base architectural surface is 0.3-1mm, and it comprises glass nonwoven basic unit and the finish coat with granite or marble grain pattern, and finish coat is printed in glass nonwoven basic unit, is coated with the anti-water surface oil reservoir of hydrophobicity on finish coat.
Integrated heat insulating decorating plate material production technology comprises the steps: a, processing glass base architectural surface: first, the flexible foundation coating that is 0.5-1mm by thickness is applied in glass nonwoven basic unit, the finish coat being made up of the exterior wall coating material such as texture paint or true mineral varnish is applied in flexible foundation coating, or the finish coat with granite or marble grain pattern is printed onto to glass nonwoven basic unit by caloric transfer printing technology; Secondly, on finish coat, spray the anti-water surface oil reservoir of hydrophobicity; Then, after drying, pressing, rolling is for subsequent use; B, glass base architectural surface and heat insulation core material compound: the upper surface that glass fiber reticular cloth is routed to heat insulation core material, again the glueing material of upper cementing layer is sprayed to glass fiber reticular cloth and heat insulation core material surface, and glass base architectural surface is layed on upper cementing layer and pastes compacting; C, glass fibre cement base cloth and heat insulation core material compound: use the glueing material of lower cementing layer glass fibre cement base cloth to be pasted to the soffit of heat insulation core material compacting; D, by c step gained semiproduct push crawler type laminating machine fixed thick, solidify, after glueing material solidifies, cut, pack and obtain integrated heat insulating decorating plate material.
The weight of described glass base architectural surface is 300-1000g/m2; The Unit Weight of integrated heat insulating decorating plate material is that 2.5-3kg/m2, thickness are 30-60mm, coefficient of thermal conductivity 0.019-0.040W/mK.
Described heat insulation core material is EPS warming plate, XPS warming plate or the PU warming plate that hard bubbles, and the thickness of heat insulation core material is that 30-60mm, unit weight are 18-45 kg/m3.
Described upper cementing layer and lower cementing layer are the dual-component polyurethane foamed glue that low pressure polyurethane foaming machine sprays to heat insulation core material gluing of surfaces, and be 100-200s the hardening time of polyurethane foam glue, and the unit weight after polyurethane foam adhesive curing is 80kg/m3.
The glass mortar cloth that described glass fibre cement base cloth is 50g/m2.
Compared with prior art, advantage of the present invention is:
1, the invention discloses a kind of integrated heat insulating decorating plate material and production technology thereof, integrated heat insulating decorating plate material is lightweight, weatherability is strong, intensity is high, good looking appearance, and with low cost; Production of the present invention comprises the compound of compound, the glass fibre cement base cloth of processing, glass base architectural surface and heat insulation core material of glass base architectural surface and heat insulation core material, processing step is simple, reasonable, convenient operation is implemented, can greatly save the input of manpower, greatly reduce the cost of production of product, and enhance productivity, reduce potential safety hazard.
2, product of the present invention lightweight, firm more, convenient and quick construction, adhesion strength is high, not easy to crack coming off, stable performance, with low cost, surperficial designs and varieties are various, and outward appearance atmosphere has fire prevention concurrently, is incubated, decorates multiple use effect.
Brief description of the drawings
Fig. 1 is the structural representation of integrated heat insulating decorating plate material described in the embodiment of the present invention 1;
Fig. 2 is the structural representation of glass base architectural surface in Fig. 1.
Detailed description of the invention
Embodiment 1, integrated heat insulating decorating plate material as depicted in figs. 1 and 2, it comprises the upper cementing layer 2 that the upper surface of heat insulation core material 4 and heat insulation core material 4 applies, and in upper cementing layer 2, is provided with glass fiber reticular cloth 3, and upper cementing layer 2 surfaces are laid and are pasted with glass base architectural surface 1.
The thickness of glass base architectural surface 1 is 0.3-1mm, it comprises the finish coat 13 that glass nonwoven basic unit 11 and exterior wall coating material form, in glass nonwoven basic unit 11, be coated with the flexible foundation coating 12 that 0.5-1mm is thick, finish coat 13 is coated in flexible foundation coating 12, is coated with the anti-water surface oil reservoir 14 of hydrophobicity on finish coat 13.
Soffit at heat insulation core material 4 is pasted with glass fibre cement base cloth 6 by the lower cementing layer 5 applying.
In the present embodiment, the thickness of upper cementing layer 2 is 1.5-3mm, and the thickness of lower cementing layer 5 is 1-1.5mm.
The production technology of integrated heat insulating decorating plate material of the present invention comprises the steps:
A, processing glass base architectural surface: first, glass nonwoven spool is installed to coating machine frame and traction puts in place, exterior wall coating material is dropped in coating machine feed bin, open coating machine and be coated with operation, ensure glass nonwoven uniform motion, the flexible foundation coating 12 that is 0.5-1mm to coating thickness in glass nonwoven basic unit 11, guides by coating machine cylinder, through scraper, the finish coat being made up of the exterior wall coating material such as texture paint or true mineral varnish 13 is uniformly applied in flexible foundation coating 12; Secondly, on finish coat 13, spray the anti-water surface oil reservoir 14 of hydrophobicity; Then, after the oven dry of drying chamber, pressure roller flatten, by for subsequent use 1 rolling of glass base architectural surface.The weight of the glass base architectural surface 1 of gained is 300-1000g/m2.
B, glass base architectural surface and heat insulation core material compound: heat insulation core material 4 along continuous straight runs at the uniform velocity move, glass fiber reticular cloth 3 is pressed to heat insulation core material 4 surfaces by pressure roller, glass fiber reticular cloth 3 is routed to the upper surface of heat insulation core material 4, by low pressure polyurethane foaming machine, the glueing material of upper cementing layer 2 is sprayed to glass fiber reticular cloth 3 and heat insulation core material 4 surfaces, again glass base architectural surface 1 is laid and is pasted in the glue-coated surface of upper cementing layer 2, after pressure roller extruding, glass fiber reticular cloth 3, glass base architectural surface 1 are combined closely with heat insulation core material 4.
C, glass fibre cement base cloth and heat insulation core material compound: use low pressure polyurethane foaming machine the glueing material of lower cementing layer 5 to be sprayed to the soffit of heat insulation core material 4, glass fibre cement base cloth 6 is through cylinder guiding and pressure roller extruding, and glass fibre cement base cloth 6 is combined closely on heat insulation core material 4 soffits.
D, by c step gained semiproduct push crawler type laminating machine fixed thick, solidify, after glueing material solidifies 100-200s, cut, pack, obtain integrated heat insulating decorating plate material.
The Unit Weight of integrated heat insulating decorating plate material of the present invention is that 2.5-3kg/m2, thickness are 30-60mm, coefficient of thermal conductivity 0.019-0.040W/mK.
In the present invention, heat insulation core material 4 can be selected EPS warming plate, XPS warming plate or the PU warming plate that hard bubbles, and the thickness of heat insulation core material 4 is that 30-60mm, unit weight are 18-45 kg/m3; Upper cementing layer 2 and lower cementing layer 5 spray to the dual-component polyurethane foamed glue of heat insulation core material gluing of surfaces for low pressure polyurethane foaming machine, and be 100-200s the hardening time of polyurethane foam glue, and the unit weight after polyurethane foam adhesive curing is 80kg/m3; The glass mortar cloth that glass fibre cement base cloth 6 is 50g/m2.
Embodiment 2, it is different from embodiment 1 part and is: glass base architectural surface 1 comprises glass nonwoven basic unit and the finish coat with granite or marble grain pattern, finish coat is printed in glass nonwoven basic unit, is coated with the anti-water surface oil reservoir of hydrophobicity on the finish coat of granite or marble grain pattern.
The difference of the production technology of embodiment 2 and embodiment 1 is step a, adds the extruding of hot-pressing roller through transfer interpreter that is:, will be transferred to glass nonwoven surface with the finish coat of granite or marble grain pattern; By peeling off roll shaft, heat transfer film release liners is peeled off; Then, shower nozzle is sprayed on transparency protected oil on finish coat and forms the anti-water surface oil reservoir of hydrophobicity, after hot air drying system is dried, for subsequent use through winder rolling.
In present embodiment, glass fibre cement base cloth is flame-proof glass fibre cement base cloth.

Claims (9)

1. an integrated heat insulating decorating plate material, is characterized in that, comprises the upper cementing layer of the upper surface coating of heat insulation core material and heat insulation core material, in upper cementing layer, is provided with glass fiber reticular cloth, and upper cementing layer surface is laid and is pasted with glass base architectural surface; The soffit of heat insulation core material is pasted with glass fibre cement base cloth by the lower cementing layer applying.
2. integrated heat insulating decorating plate material as claimed in claim 1 and production technology thereof, is characterized in that, the thickness of described upper cementing layer is 1.5-3mm, and the thickness of lower cementing layer is 1-1.5mm.
3. integrated heat insulating decorating plate material as claimed in claim 1 or 2 and production technology thereof, it is characterized in that, the thickness of described glass base architectural surface is 0.3-1mm, it comprises the finish coat that glass nonwoven basic unit and exterior wall coating material form, in glass nonwoven basic unit, be coated with the flexible foundation coating that 0.5-1mm is thick, finish coat is coated in flexible foundation coating, is coated with the anti-water surface oil reservoir of hydrophobicity on finish coat.
4. integrated heat insulating decorating plate material as claimed in claim 1 or 2 and production technology thereof, it is characterized in that, the thickness of described glass base architectural surface is 0.3-1mm, it comprises glass nonwoven basic unit and the finish coat with granite or marble grain pattern, finish coat is printed in glass nonwoven basic unit, is coated with the anti-water surface oil reservoir of hydrophobicity on finish coat.
5. integrated heat insulating decorating plate material production technology as claimed in claim 1, it is characterized in that, comprise the steps: a, processing glass base architectural surface: first, the flexible foundation coating that is 0.5-1mm by thickness is applied in glass nonwoven basic unit, the finish coat being made up of the exterior wall coating material such as texture paint or true mineral varnish is applied in flexible foundation coating, or the finish coat with granite or marble grain pattern is printed onto to glass nonwoven basic unit by caloric transfer printing technology; Secondly, on finish coat, spray the anti-water surface oil reservoir of hydrophobicity; Then, after drying, pressing, rolling is for subsequent use; B, glass base architectural surface and heat insulation core material compound: the upper surface that glass fiber reticular cloth is routed to heat insulation core material, again the glueing material of upper cementing layer is sprayed to glass fiber reticular cloth and heat insulation core material surface, and glass base architectural surface is layed on upper cementing layer and pastes compacting; C, glass fibre cement base cloth and heat insulation core material compound: use the glueing material of lower cementing layer glass fibre cement base cloth to be pasted to the soffit of heat insulation core material compacting; D, by c step gained semiproduct push crawler type laminating machine fixed thick, solidify, after glueing material solidifies, cut, pack and obtain integrated heat insulating decorating plate material.
6. integrated heat insulating decorating plate material production technology as claimed in claim 4, is characterized in that, the weight of described glass base architectural surface is 300-1000g/m2; The Unit Weight of integrated heat insulating decorating plate material is that 2.5-3kg/m2, thickness are 30-60mm, coefficient of thermal conductivity 0.019-0.040W/mK.
7. integrated heat insulating decorating plate material production technology as claimed in claim 5, is characterized in that, described heat insulation core material is EPS warming plate, XPS warming plate or the PU warming plate that hard bubbles, and the thickness of heat insulation core material is that 30-60mm, unit weight are 18-45 kg/m3.
8. integrated heat insulating decorating plate material production technology as claimed in claim 5, it is characterized in that, described upper cementing layer and lower cementing layer are the dual-component polyurethane foamed glue that low pressure polyurethane foaming machine sprays to heat insulation core material gluing of surfaces, be 100-200s the hardening time of polyurethane foam glue, and the unit weight after polyurethane foam adhesive curing is 80kg/m3.
9. integrated heat insulating decorating plate material production technology as claimed in claim 5, is characterized in that, the glass mortar cloth that described glass fibre cement base cloth is 50g/m2.
CN201410283932.1A 2014-06-24 2014-06-24 A kind of integrated heat insulating decorating plate material and production technology thereof Expired - Fee Related CN104018636B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106368339A (en) * 2016-08-30 2017-02-01 安徽瑞联节能科技有限公司 Preparation method of composite rockwool panel
CN107033785A (en) * 2017-03-14 2017-08-11 厦门丽邦集团有限公司 A kind of true mineral varnish of break-resistance water-resistant type and processing method
CN107521211A (en) * 2017-09-29 2017-12-29 王传久 A kind of equipment and its process for producing heat insulating decorative board
CN107761979A (en) * 2017-09-11 2018-03-06 桐乡市佑昌包装材料有限公司 A kind of novel earthquake-proof depressurizes ESP cystosepiments
CN112982871A (en) * 2021-02-18 2021-06-18 广东泰诺节能新材料有限公司 Preparation and construction process of light, thin, energy-saving and strong-adhesion large-size wall panel
CN113336518A (en) * 2021-07-13 2021-09-03 亚士创能科技(上海)股份有限公司 Homogeneous plate and preparation method and application thereof

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CN201003215Y (en) * 2007-02-06 2008-01-09 范继曾 Prefabricated composite thermal insulating board
CN201056807Y (en) * 2007-06-22 2008-05-07 上海宝元化学建材有限公司 Composite thermal-insulation decorative board
CN201109973Y (en) * 2007-05-31 2008-09-03 万广伍 Heat preserving reinforcing decorative board
CN201649320U (en) * 2010-04-01 2010-11-24 李金诺 Seamless integrated composite plate with functions of thermal insulation, decoration and water resistance
CN203247801U (en) * 2013-05-29 2013-10-23 上海世富环保节能科技股份有限公司 Polyurethane heat preservation composite board

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000141581A (en) * 1998-11-18 2000-05-23 Dainippon Printing Co Ltd Antidewing decorative material
CN201003215Y (en) * 2007-02-06 2008-01-09 范继曾 Prefabricated composite thermal insulating board
CN201109973Y (en) * 2007-05-31 2008-09-03 万广伍 Heat preserving reinforcing decorative board
CN201056807Y (en) * 2007-06-22 2008-05-07 上海宝元化学建材有限公司 Composite thermal-insulation decorative board
CN201649320U (en) * 2010-04-01 2010-11-24 李金诺 Seamless integrated composite plate with functions of thermal insulation, decoration and water resistance
CN203247801U (en) * 2013-05-29 2013-10-23 上海世富环保节能科技股份有限公司 Polyurethane heat preservation composite board

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106368339A (en) * 2016-08-30 2017-02-01 安徽瑞联节能科技有限公司 Preparation method of composite rockwool panel
CN107033785A (en) * 2017-03-14 2017-08-11 厦门丽邦集团有限公司 A kind of true mineral varnish of break-resistance water-resistant type and processing method
CN107033785B (en) * 2017-03-14 2019-04-16 厦门丽邦集团有限公司 A kind of break-resistance water-resistant type lacquer and processing method
CN107761979A (en) * 2017-09-11 2018-03-06 桐乡市佑昌包装材料有限公司 A kind of novel earthquake-proof depressurizes ESP cystosepiments
CN107521211A (en) * 2017-09-29 2017-12-29 王传久 A kind of equipment and its process for producing heat insulating decorative board
CN112982871A (en) * 2021-02-18 2021-06-18 广东泰诺节能新材料有限公司 Preparation and construction process of light, thin, energy-saving and strong-adhesion large-size wall panel
CN113336518A (en) * 2021-07-13 2021-09-03 亚士创能科技(上海)股份有限公司 Homogeneous plate and preparation method and application thereof
CN113336518B (en) * 2021-07-13 2023-03-21 亚士创能科技(上海)股份有限公司 Homogeneous plate and preparation method and application thereof

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