CN104842096B - T-steel automatic turning system - Google Patents
T-steel automatic turning system Download PDFInfo
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- CN104842096B CN104842096B CN201510284887.6A CN201510284887A CN104842096B CN 104842096 B CN104842096 B CN 104842096B CN 201510284887 A CN201510284887 A CN 201510284887A CN 104842096 B CN104842096 B CN 104842096B
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- slideway
- flip
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
A kind of T-steel automatic turning system, mainly includes housing, switching mechanism and slide-down mechanism, and switching mechanism includes upset platform, flip-arm and hydraulic cylinder, and upset plateau levels is arranged, and flip-arm is obliquely installed, and upset platform tail end is affixed with flip-arm bottom;The free end of hydraulic cylinder is hinged with flip-arm bottom face;Slide-down mechanism includes slideway, slide block, steel wire rope and supporting plate, and slideway is obliquely installed, and hinged by rotating shaft and flip-arm end in the middle part of slideway, slideway and flip-arm are arranged in housing;Bottom surface, slideway top and bottom is provided with runner group, and steel wire loop is contained in runner group;Being set with a slide block on slideway, the underrun connector of slide block is fixing with steel wire rope to be connected;Slide block is connected with supporting plate.This upset system can realize 180 upsets of T-steel by simple operations, and switching process only needs an operative, flip angle and position accuracy high, time saving and energy saving less manpower, and fund input is low, and work efficiency is high.
Description
Technical field
The present invention relates to a kind of tipping arrangement, specifically a kind of T-steel automatic turning system.
Background technology
At present, nonstandard shaped steel, except T-steel and H profile steel, also has a lot of other kinds of nonstandardized technique shaped steel, and their initial sheet material is general steel plate.Tradition branch mode is to be lifted by overhead traveling crane, and by original stowed location, sheet material is moved to desired location, and danger coefficient is high, the life security of staff in serious threat, and lowered position precision is low, and workman can not seriality work, inefficiency, wastes time and energy.Have plenty of and carry out sheet material transport through conveying roller etc., although overhead traveling crane can be saved, it is to avoid dangerous generation, but existing sheet conveying system can only realize the conveying of sheet material, it is still desirable to spend the unable adjustment carrying out sheet material position of substantial amounts of manpower, inefficiency.Especially in nonstandard Section Steel Production process, sheet material needs to carry out cutting and overturning, and traditional operation is that distribution carries out, and it is big that complex steps substep processing also results in production area, brings a lot of inconvenience to production.
Particularly in nonstandard Section Steel Production process, it is necessary to web two sides is all carried out the shaped steel of welded blank, such as H profile steel, it is now sheet material is welded into T-steel, welds another horizontal plane after then being overturn again, form H profile steel, at present, but without the special equipment for T-steel upset, causing in the process of reproduction, the convertible staff of T-steel is difficult to the technical problem broken through, existing upset is all adopt the upset of artificial overhead traveling crane, wasting time and energy, inefficiency, labor strength is big.
Summary of the invention
The present invention be directed to the deficiency of the current T-steel turnover technology mentioned in background technology, it is provided that a kind of simple in construction, easy to operate, upset puts in place, time saving and energy saving T-steel automatic turning system.
Realize foregoing invention purpose and the technical scheme is that a kind of T-steel automatic turning system, this upset system is arranged between the feeding drive mechanism of T-steel induction system and output connecting gear, it mainly includes housing, switching mechanism and slide-down mechanism, the middle position of housing outline width is provided with fluting, wherein:
Described switching mechanism includes upset platform, flip-arm and hydraulic cylinder, and upset plateau levels is arranged, and flip-arm is obliquely installed, and upset platform tail end is affixed with flip-arm bottom;The free end of hydraulic cylinder is hinged with flip-arm bottom face;
Described slide-down mechanism includes slideway, slide block, steel wire rope and supporting plate, and slideway is obliquely installed, and hinged by rotating shaft and flip-arm end in the middle part of slideway, slideway and flip-arm are arranged in housing;Bottom surface, slideway top and bottom is provided with runner group, and steel wire loop is contained in runner group;Being set with a slide block on slideway, the underrun connector of slide block is fixing with steel wire rope to be connected;Slide block is connected with supporting plate.
This upset system also includes controller, and this controller controls system and the actively cranking wheel control system connection of runner group respectively at hydraulic cylinder.
The afterbody upper surface of upset platform is provided with a limited block, and this limited block is right triangular shape, and the side of its longest edge is affixed with upset platform upper surface level.
Housing is arc surface structure near upset platform side, and the outermost place vertical plane of this arc surface is placed in the outside of limited block outermost end place vertical plane.
Switching mechanism and slide-down mechanism constitute a roll-over unit, and multiple roll-over units are set up in parallel along driving-chain length direction, and upset platform is crisscross arranged with live-roller.
Slide block in each roll-over unit is all affixed with a supporting plate, and this supporting plate is arranged along driving-chain length direction, and the work surface of supporting plate is vertically arranged with slideway side, and the width of supporting plate is more than T-steel wing plate width.
Fixed by tie-beam between roll-over unit.
Compared with prior art, this upset system disclosed in this invention can realize 180 upsets of T-steel by simple operations, and switching process only needs an operative, flip angle and position accuracy are high, time saving and energy saving less manpower, fund input is low, and work efficiency is high.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the plan structure schematic diagram of the present invention.
Fig. 3 is the right TV structure schematic diagram of the present invention.
Fig. 4 is the side view of roll-over unit.
In figure: feeding driving-chain 1, tie-beam 2, roll-over unit 3, feeding driving-chain 4, feeding live-roller 5, overturn platform 6, limited block 7, housing 8, runner group 9, steel wire rope 10, slideway 11, rotating shaft 12, flip-arm 13, slide block 14, supporting plate 15, export drive mechanism 16, hydraulic cylinder 17, frame 18, correcting block 19.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described.
Referring to accompanying drawing 1-4, this T-steel disclosed in this invention upset system, it is arranged between the feeding drive mechanism of T-steel induction system and output drive mechanism 16, feeding drive mechanism includes feeding driving-chain 4 and feeding live-roller 5.Output drive mechanism includes transmitting sprocket wheel etc., also includes a retaining wall, and this retaining wall is arranged on the outside of output drive sprocket, and above live-roller, its height is less than T-steel web height.This upset system mainly includes housing, switching mechanism and slide-down mechanism, switching mechanism and the section components in slide-down mechanism and is arranged in housing, constitutes roll-over unit 3, it mainly includes feeding driving-chain 1, tie-beam 2, overturns platform 6, limited block 7, housing 8, runner group 9, steel wire rope 10, slideway 11, rotating shaft 12, flip-arm 13, slide block 14, supporting plate 15, hydraulic cylinder 17, frame 18.Multiple roll-over units are set up in parallel along driving-chain length direction, and upset platform is crisscross arranged with live-roller.Fixed by tie-beam between roll-over unit, it is ensured that the stability of each roll-over unit.The middle position of housing outline width is provided with fluting.
Upset plateau levels in switching mechanism is arranged, and flip-arm is obliquely installed, and upset platform tail end is affixed with flip-arm bottom, and the two constitutes the obtuse angle structure close to 120 degree.The free end of hydraulic cylinder is hinged with flip-arm bottom face, and the bottom of hydraulic cylinder is arranged on bottom frame.The afterbody upper surface of upset platform is provided with a limited block, and this limited block is right triangular shape, and the side of its longest edge is affixed with upset platform upper surface level, and this limited block prevents the wing plate side of T-steel from directly surely pushing up pressure shell body circular arc side.Hydraulic cylinder free end promotes flip-arm to rotate clockwise.
Slideway in slide-down mechanism is obliquely installed, and its angle of inclination is 25-30 degree.Passing through rotating shaft in the middle part of slideway hinged with flip-arm end, slideway and flip-arm are arranged in housing.Bottom surface, slideway top and bottom is provided with runner group, and runner group includes three runners arranged in product shape, and runner bottom is connected with driving mechanism by connecting axle etc..Steel wire loop is contained in runner group, and the tail end snap close of steel wire rope is fixed, and steel wire rope can rotate with runner group and move.Being set with a slide block on slideway, the two is slidably matched.The connectors such as the underrun bolt of slide block are fixing with steel wire rope to be connected, and slide block links with steel wire rope.Being connected with supporting plate on slide block, supporting plate is arranged along driving-chain length direction, and the work surface of supporting plate is vertically arranged with slideway side.The outside of housing is the arc surface of evagination, the outermost place vertical plane of arc surface is placed in the outside of limited block outermost end place vertical plane, being kept left compared with the outermost end of limited block by the outermost end of display in figure and arc surface, the distance between arc surface outermost and limited block outermost end and shape steel web match to the distance of wing plate side.
The arc surface of housing and the sidewall of slideway side are shiny surface, it is ensured that shaped steel is smooth sliding herein above.Being also equipped with a correcting block 19 bottom the outer wall of housing slideway side, this correcting block is horizontally disposed with, and the gap between its end face and the retaining wall side in output drive mechanism constitutes the walking passageway of the trailing web of T-steel upset.
Upset system also includes controller, and this controller controls system and the actively cranking wheel control system connection of runner group respectively at hydraulic cylinder.Hydraulic cylinder in each roll-over unit is in parallel with controlling system, it is possible to realize unified movement.
T-steel is that inverted " t " state is admitted to, its wing plate contacts with feeding live-roller roll surface, after transmission puts in place, hydraulic cylinder comes into operation, upset platform heads on T-steel wing plate and overturns together, and in switching process, the right flank of wing plate withstands limited block, owing to the arc surface outermost end of housing keeps left, the web of T-steel then leans against on the lateral surface of housing arc surface;Motion by the programme-control hydraulic pressure of controller and runner group, when hydraulic lifting to extreme higher position, T-steel turns over and turn 90 degrees, now slide block is under the drive of steel wire rope and runner, the top as slideway, after hydraulic cylinder jacking once again, T-steel upset touching supporting plate, now hydraulic cylinder backhaul, supporting plate slip under the drive of steel wire rope, slip down to after slide bottom until it, steel wire rope drives supporting plate to turn to its bottom surface around bottom runner, T-steel is snapped down on the live-roller of output drive mechanism at effect of inertia, under the effect of correcting block and retaining wall, T-steel keeps vertical state in output drive mechanism, then slide block returns to slide top and carries out next T-steel operation under steel wire rope drives.
Claims (5)
1. a T-steel automatic turning system, it is characterized in that, this upset system is arranged between the feeding drive mechanism of T-steel induction system and output connecting gear, and it mainly includes housing, switching mechanism and slide-down mechanism, the middle position of housing outline width is provided with fluting, wherein:
Described switching mechanism includes upset platform, flip-arm and hydraulic cylinder, and upset plateau levels is arranged, and flip-arm is obliquely installed, and upset platform tail end is affixed with flip-arm bottom;The free end of hydraulic cylinder is hinged with flip-arm bottom face;The afterbody upper surface of upset platform is provided with a limited block, and this limited block is right triangular shape, and the side of its longest edge is affixed with upset platform upper surface level;
Described slide-down mechanism includes slideway, slide block, steel wire rope and supporting plate, and slideway is obliquely installed, and hinged by rotating shaft and flip-arm end in the middle part of slideway, slideway and flip-arm are arranged in housing;Bottom surface, slideway top and bottom is provided with runner group, and steel wire loop is contained in runner group;Being set with a slide block on slideway, the underrun connector of slide block is fixing with steel wire rope to be connected;Slide block is connected with supporting plate;
Housing is arc surface structure near upset platform side, and the outermost place vertical plane of this arc surface is placed in the outside of limited block outermost end place vertical plane.
2. T-steel automatic turning system according to claim 1, it is characterised in that this upset system also includes controller, this controller controls system and the actively cranking wheel control system connection of runner group respectively at hydraulic cylinder.
3. T-steel automatic turning system according to claim 1, it is characterised in that switching mechanism and slide-down mechanism constitute a roll-over unit, and multiple roll-over units are set up in parallel along driving-chain length direction, upset platform is crisscross arranged with live-roller.
4. T-steel automatic turning system according to claim 3, it is characterized in that, the slide block in each roll-over unit is all affixed with a supporting plate, and this supporting plate is arranged along driving-chain length direction, and the work surface of supporting plate is vertically arranged with slideway side, the width of supporting plate is more than T-steel wing plate width.
5. T-steel automatic turning system according to claim 3, it is characterised in that fixed by tie-beam between roll-over unit.
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CN201510284887.6A CN104842096B (en) | 2015-05-29 | 2015-05-29 | T-steel automatic turning system |
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CN201510284887.6A CN104842096B (en) | 2015-05-29 | 2015-05-29 | T-steel automatic turning system |
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CN104842096B true CN104842096B (en) | 2016-06-29 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105215768A (en) * | 2015-09-28 | 2016-01-06 | 魏俊杰 | A kind of shaped steel transmits turning device |
CN109384025B (en) * | 2018-09-18 | 2020-10-27 | 安徽伟宏钢结构集团股份有限公司 | Automatic turnover system for T-shaped steel |
CN113056152B (en) * | 2021-03-23 | 2022-04-05 | 江苏经贸职业技术学院 | Analysis storage platform based on big data of Internet of things |
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CN101200243A (en) * | 2006-12-12 | 2008-06-18 | 爱信艾达株式会社 | Workpiece tilting device |
CN201198098Y (en) * | 2008-04-11 | 2009-02-25 | 王建共 | Center-of-gravity shift type workpiece turnover rig |
CN201792156U (en) * | 2010-09-27 | 2011-04-13 | 无锡华联精工机械有限公司 | Movable 180-degree H-shape steel turnover machine |
CN201979131U (en) * | 2011-03-29 | 2011-09-21 | 桐庐百力锁具厂 | Device for turning lock body |
CN202264054U (en) * | 2011-09-22 | 2012-06-06 | 无锡华联科技集团有限公司 | Steel plate 180-degree turning mechanism in hull panel section production line |
CN203474009U (en) * | 2013-10-16 | 2014-03-12 | 允昌科技(苏州)有限公司 | Turn-over mechanism |
CN204621416U (en) * | 2015-05-29 | 2015-09-09 | 滦县众兴钢构有限公司 | T-steel automatic turning system |
Family Cites Families (2)
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JPS6288751A (en) * | 1985-10-14 | 1987-04-23 | Nissei Birudo Kogyo Kk | Turnover device for panel material |
JPH08268551A (en) * | 1995-03-31 | 1996-10-15 | N K K Butsuryu Kk | Piling device of h shape steel |
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- 2015-05-29 CN CN201510284887.6A patent/CN104842096B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101200243A (en) * | 2006-12-12 | 2008-06-18 | 爱信艾达株式会社 | Workpiece tilting device |
CN201198098Y (en) * | 2008-04-11 | 2009-02-25 | 王建共 | Center-of-gravity shift type workpiece turnover rig |
CN201792156U (en) * | 2010-09-27 | 2011-04-13 | 无锡华联精工机械有限公司 | Movable 180-degree H-shape steel turnover machine |
CN201979131U (en) * | 2011-03-29 | 2011-09-21 | 桐庐百力锁具厂 | Device for turning lock body |
CN202264054U (en) * | 2011-09-22 | 2012-06-06 | 无锡华联科技集团有限公司 | Steel plate 180-degree turning mechanism in hull panel section production line |
CN203474009U (en) * | 2013-10-16 | 2014-03-12 | 允昌科技(苏州)有限公司 | Turn-over mechanism |
CN204621416U (en) * | 2015-05-29 | 2015-09-09 | 滦县众兴钢构有限公司 | T-steel automatic turning system |
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