CN104828647B - The take-up and method that a kind of online multistation automatically switches - Google Patents
The take-up and method that a kind of online multistation automatically switches Download PDFInfo
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- CN104828647B CN104828647B CN201510131317.3A CN201510131317A CN104828647B CN 104828647 B CN104828647 B CN 104828647B CN 201510131317 A CN201510131317 A CN 201510131317A CN 104828647 B CN104828647 B CN 104828647B
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Abstract
A kind of device of online multistation automatic switchover take-up, station a, station b, station c and station d bottom are respectively equipped with that take-up is oriented to a, take-up is oriented to b, take-up is oriented to c and take-up is oriented to d；Clamp button a, clamp button b, clamp button c and clamp button d are further respectively had on above-mentioned station；Winding displacement guiding mechanism upper left end be provided with the leading middle part to, winding displacement guiding mechanism be provided with winding displacement it is leading to, winding displacement it is leading to right side be provided with winding displacement and be oriented to row, the support bar on the right side of winding displacement guiding mechanism is provided with winding displacement upper limit and winding displacement lower limit；Switch step is：Station is grouped；Set take-up parameter；Station a take-ups；When station a take-ups reach 1 layer of setting number of plies value n, station b prepares take-up；When winding displacement, which is oriented to, to be discharged to up to winding displacement lower limit, station b take-ups；After take-up, which is oriented to a, rises to winding displacement upper limit, working group one completes Switch of working position；The Switch of working position step working group one of working group two is identical；Simple in construction, compact, practical, efficiency high.
Description
Technical field
The invention belongs to wire rod to apply tin equipment technical field, and in particular to a kind of dress of online multistation automatic switchover take-up
Put and its method, plated for superconducting wire in paint production process.
Background technology
In the production process of superconducting line photocuring plating paint, nearly 100 ms/min of take-up speed, take-up pulley is easy to short
Around setting value, it is necessary to change line wheel in time.It is big that line wheel workload is changed in traditional shutdown, it is often necessary to which two or three people is common
Cooperate to complete.In addition, when shutdown is restarted, the former wire rod being stored in uv equipment is due to residual light spoke when last time shuts down
Penetrate, make crossed paint cured in wire surface, interim card can occur when crossing film, influence the surface quality of wire rod plating paint, seriously
When also result in wire rod and break, influence die life.
The content of the invention
To overcome above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of online multistation automatic switchover take-up
Devices and methods therefor, admission machine is not shut down in the production that wire rod quickly plates paint, automatically switch guiding, realize online change
Line wheel, service life length.
To achieve the above object, the technical solution adopted by the present invention is a kind of dress of online multistation automatic switchover take-up
Put, include take-up machine bottom board, take-up machine bottom board is provided with station a, station b, station c and station d；Station a, station b, station
C and station d bottom are respectively equipped with take-ups and are oriented to a, take-up guiding b, take-up guiding c and take-up guiding d；In station a left side
Provided with clamp button a；Station b right side is provided with clamp button b；Clamp button c and clamp button are respectively equipped with rear side of station c and station d
d；Bottom plate center is provided with T-shaped winding displacement guiding mechanism, and winding displacement guiding mechanism upper left end is provided with leading to winding displacement guiding mechanism
Middle part be provided with winding displacement it is leading to, winding displacement it is leading to right side be provided with winding displacement and be oriented to row, the support on the right side of winding displacement guiding mechanism
Bar is provided with winding displacement upper limit and winding displacement lower limit.
Take-up is additionally provided with the middle part of described winding displacement guiding mechanism and is oriented to row.
Described winding displacement is leading to be oriented to row's composition take-up to, winding displacement and is oriented to row, and take-up is oriented to row and winding displacement upper limit and row
The optoelectronic switch composition winding displacement adjusting means of line lower limit.
Described winding displacement is oriented to row by being driven from variable-frequency motor with encoder.
On multistation admission machine, each take-up pulley controls the rotating speed of take-up line wheel using variable-frequency motor, is led in winding displacement
To top and bottom equipped with photoelectric limit switch to calculate the take-up number of plies, according to the take-up number of plies come judge line wheel be oriented to whether
Switching, leading arm are driven by common electric machine, are switched on the bottom plate of online admission machine equipped with four optoelectronic positions, to detect line wheel
The position of guiding.
A kind of online multistation automatic switchover cord reeling method, comprises the following steps：
Step 1, station a, station b, station c and station d that take-up machine bottom board is provided with are divided to for two groups, i.e. station a, work
Position b is working group one, and station c and station d are working group two, setting working group one, the take-up parameter of working group two；
Step 2, station a take-ups, specific practice are：
Be painted with paint wire rod enter it is leading to being oriented to row by being guided through take-up before winding displacement, receive station a line wheel
On, wire rod is oriented to the lifting moving of row with take-up, encloses and is arranged according to parameter one set in advance in line wheel, receives
Line is oriented to the rise and fall of row, and stroke has upper limit and the detection of the optoelectronic switch of lower limit, to calculate the number of plies of take-up；
Step 3, when station a1 take-ups reach setting number of plies value n-1 layers, now winding displacement is oriented to and is discharged to up to winding displacement upper limit
Place, station b start to start, and rotating speed is gradually synchronous with station a, prepare take-up；When winding displacement, which is oriented to, to be discharged to up to winding displacement lower limit, this
Take-up guiding bs of the Shi Yuanwei at a of position pulls wire rod to move into place and put at B, and clamp button b clamps the line in station b line wheel
Material, station b start take-up；After take-up, which is oriented to a, rises to winding displacement upper limit, take-up is oriented to a and is moved at the b of position, and station a stops
Only take-up, complete the Switch of working position of the group；
Step 4, after working group one completes Switch of working position, working group two realizes take-up and work according to the step of working group one
The online switching of position.
The present invention be further characterized in that, with a roll of superconducting line plating paint production when can according to different technological parameters,
Do not shut down and realize take-up according to setup parameter, specific practice is：
With a roll of superconducting line after the PROCESS FOR TREATMENT of leading portion, it is oriented to from the leading winding displacement that is directed into before through winding displacement
Row, the lifting that superconducting wire is oriented to row with take-up encloses winding displacement according to setup parameter one, in station a line wheel last layer one
The take-up of layer, take-up are oriented to the number of plies that row is calculated winding displacement by upper limit position switch；
When reaching take-up number of plies n-1, station b is rotated with station a rotating speed, is discharged to when take-up is oriented to up to lower limit
During position, the take-up guiding b now in situ at the a11 of position pulls wire rod to move into place and put at B, and clamp button b clamps station b line
Wire rod on wheel, station b start take-up；
After take-up, which is oriented to a, rises to winding displacement upper limit, take-up is oriented to a and is moved at the b of position, and station a stops take-up, complete
Into the Switch of working position of the group, station a line wheel is now changed, waits and switching next time.
The beneficial effects of the invention are as follows：
The present invention is used for the winding system that the online multistation of superconducting wire plating paint production automatically switches, simple in construction, tight
Gather, be practical, replacing line wheel, complex procedures, cost height and the maintenance difficulty height that breaks down need to be shut down when overcoming conventional take-up
The drawbacks of.The device can also can carry out take-up in the production process of plating paint to superconducting wire according to different technological parameters,
Can be with the on-line control take-up number of plies and winding displacement gap during take-up.Conventional take-up is contrasted, effectively reduces waste material, is tieed up
Repair it is simple and efficient, it is portable high, considerably reduce the work manually threaded, it is time saving, laborsaving while improve production effect
Rate.
Brief description of the drawings
Fig. 1 is the take-up structure front view that online multistation automatically switches during the superconducting line plating paint of the present invention produces.
Fig. 2 is the take-up structure top view that online multistation automatically switches during the superconducting line plating paint of the present invention produces.
Fig. 3 is the take-up automatic switchover line wheel that online multistation automatically switches during the superconducting line plating paint of the present invention produces
Pilot process schematic diagram.
Fig. 4 is that the take-up that online multistation automatically switches during the superconducting line plating paint of the present invention produces is completed to automatically switch
The schematic diagram of line wheel.
Fig. 5 is the take-up automatic switchover line wheel that online multistation automatically switches during the superconducting line plating paint of the present invention produces
Flow chart.
In figure, 1. station a, 2. take-ups are oriented to b, and 3. take-ups are oriented to a, and 4. winding displacements are oriented to row, 5. winding displacement upper limits, 6. winding displacements
Lower limit, 7. winding displacements are leading to 8. is leading to 9. station b；10. position A, 11. position a, 12. station c, 13. position c, 14.
Position C, 15. position B, 16. position b, 17. station d, 18. position d, 19. position D, 20. take-ups are oriented to d, and 21. take-ups are oriented to
C, 22. clamp button a, 23, clamp button b, 24. clamp button c, 25. clamp button d.
Embodiment
The present invention is described in detail with reference to the accompanying drawings and detailed description.
The process that the present invention plates take-up paint production suitable for superconducting wire, as shown in figure 1, a kind of online multistation is automatic
Switch the device of take-up, include take-up machine bottom board, take-up machine bottom board is provided with station a1, station b9, station c12 and station
d17；Station a1, station b9, station c12 and station d17 bottom are respectively equipped with that take-ups are oriented to a3, take-up is oriented to b2, take-up is led
D21 is oriented to c20 and take-up；Clamp button a22 is provided with station a1 left side；Station b9 right side is provided with clamp button b23；Station
Clamp button c24 and clamp button d25 are respectively equipped with rear side of c12 and station d17；Bottom plate center is provided with T-shaped winding displacement vectoring aircraft
Structure 26, for the upper left end of winding displacement guiding mechanism 26 provided with leading to 8, the middle part of winding displacement guiding mechanism is leading to 7 provided with winding displacement, is arranging
The leading right side to 7 of line is provided with winding displacement and is oriented to row 4, and the support bar on the right side of winding displacement guiding mechanism is provided with winding displacement upper limit 5 and row
Line lower limit 6.
Take-up is additionally provided with the middle part of described winding displacement guiding mechanism and is oriented to row 27.
Described winding displacement it is leading to 7, winding displacement be oriented to row 4 composition take-ups be oriented to row 27, and with winding displacement upper limit 5 and winding displacement
The optoelectronic switch composition winding displacement adjusting means of lower limit 6.
Described winding displacement is oriented to row 4 by being driven from variable-frequency motor with encoder.
The take-up is divided into two groups of take-up mechanisms, i.e. station a1 and station b9 are working group one, station c12 and station
D17 is working group two, the working method to illustrate the mechanism exemplified by station a1 and station b9 switch operating.
Plating paint after superconducting line sequentially enter it is leading to 8, winding displacement it is leading to 7, winding displacement be oriented to row 4, take-up be oriented to a3, finally
In station a1 line wheel, winding displacement process is arranged from lower to upper, and now take-up is oriented to a3, take-up is oriented to b2 and is located at position respectively
At A10 and position a11.
Wherein, winding displacement is oriented to row 4 and driven by the variable-frequency motor with encoder, for the close of the arrangement to wire material rewinding
Degree is controlled, and is set according to the position of the winding displacement upper limit 5 of winding displacement, winding displacement lower limit 6 to determine the top of winding displacement in line wheel
End and the position of bottom, the number of plies of winding displacement is determined further according to the number of arrival winding displacement upper limit 5, winding displacement lower limit 6.The receipts
Line mechanism can judge whether to switch take-up station according to the number of plies of winding displacement.
Referring to Fig. 5, the working method of station automatic switching control equipment of the present invention.When the winding displacement number of plies reaches the n-1 of the default number of plies
Layer, i.e., now winding displacement is oriented to row 4 and reaches winding displacement upper limit 5, and station b9 starts to start, and rotating speed is gradually synchronous with station a1, prepares
Take-up；When winding displacement, which is oriented to row 4, reaches winding displacement lower limit 6, the now take-up in situ at the a11 of position is oriented to b2 and pulls shift wire
Move at the B15 of position, clamp button b23 clamps the wire rod in station b9 line wheel, and station b9 starts take-up；The position of each mechanism is such as
Shown in Fig. 3.After take-up, which is oriented to a3, rises to winding displacement upper limit 5, take-up is oriented to a3 and is moved at the b16 of position, and station a1 stops
Take-up, completes the Switch of working position of the group, and each station position is as shown in Figure 4.Similarly, also according to the work when take-up is operated in another group
Take-up and the online switching of station are realized as mode.
The take-up can only switch two stations of the group in same group of work.Such as, station a1 and station b9 can lead to
Cross take-up guiding a3 and take-up is oriented to b2 and switched over, station c12 and station d17 pass through take-up and be oriented to d21 and take-up guiding c20
Switch over.
A kind of online multistation automatic switchover cord reeling method, comprises the following steps：
With a roll of superconducting line after the PROCESS FOR TREATMENT of leading portion, enter winding displacement guiding to 7 through winding displacement is leading to 8 from leading
Row 27, the lifting that superconducting wire is oriented to row 27 with take-up encloses winding displacement according to setup parameter one, in station a1 line wheel
Take-up in layer, take-up are oriented to row 27 and switched by upper limit 5 to calculate the number of plies of winding displacement；
When reaching take-up number of plies n-1, station b2 is rotated with station a1 rotating speed, under take-up guiding is discharged to and reached
When spacing 6, the take-up guiding b2 now in situ at the a11 of position pulls wire rod to move into place and put at B15, and clamp button b23 is clamped
Wire rod in station b9 line wheel, station b9 start take-up；
After take-up, which is oriented to a3, rises to winding displacement upper limit 5, take-up is oriented to a3 and is moved at the b16 of position, and station a1 stops
Take-up, the Switch of working position of the group is completed, now change station a1 line wheel, wait switches next time.
Claims (1)
1. a kind of online multistation automatic switchover cord reeling method, it is characterised in that comprise the following steps：
Step 1, station a (1), the station b take-up machine bottom board being provided with（9）, station c（12）With station d（17）It is divided into two groups,
That is station a（1）, station b（9）For working group one, station c（12）With station d（17）For working group two；Set working group one, work
The take-up parameter of work group two；
Step 2, station a（1）Take-up, specific practice are：Be painted with paint wire rod enter it is leading to（8）, by winding displacement it is leading to（7）
It is oriented to and arranges through take-up（27）, receive station a（1）Line wheel on, wire rod with take-up be oriented to arrange（27）Lifting moving, online
Enclose and arranged according to parameter one set in advance on wheel, take-up is oriented to row（27）Rise and fall, stroke has the upper limit
Position（5）And lower limit（6）Optoelectronic switch detection, to calculate the number of plies of take-up；
Step 3, as station a（1）When take-up reaches setting number of plies value n-1 layers, now winding displacement is oriented to row (4) and reaches winding displacement upper limit
（5）Place, station b（9）Start to start, rotating speed gradually with station a（1）It is synchronous, prepare take-up；Arranged when winding displacement is oriented to（4）The row of arrival
Line lower limit（6）When, now original position is in position a（11）The take-up at place is oriented to b（2）Pull wire rod to move into place and put B（15）Place, folder
Cableties b（23）Clamp station b（ 9）Line wheel on wire rod, station b（9）Start take-up；When take-up is oriented to a (3) row of rising to
Line upper limit（5）Afterwards, take-up is oriented to a（3）It is moved to position b（16）Place, station a（1）Stop take-up, the station for completing the group is cut
Change；
Step 4, after working group one completes Switch of working position, working group two realizes take-up and station according to the step of working group one
Online switching.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510131317.3A CN104828647B (en) | 2015-03-25 | 2015-03-25 | The take-up and method that a kind of online multistation automatically switches |
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| CN201510131317.3A CN104828647B (en) | 2015-03-25 | 2015-03-25 | The take-up and method that a kind of online multistation automatically switches |
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| CN104828647B true CN104828647B (en) | 2018-01-02 |
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| CN111498588B (en) * | 2020-04-21 | 2021-12-03 | 安徽华津电缆集团有限公司 | Automatic winding table for cable storage and transportation |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5939660A (en) * | 1982-08-25 | 1984-03-05 | Nishikawa Tekkosho:Kk | Automatic bobbin supply and take-out device in automatic winder for wire rod |
| JP2008290835A (en) * | 2007-05-24 | 2008-12-04 | Tmt Machinery Inc | Yarn take-up winder |
| CN101301971B (en) * | 2008-07-04 | 2012-05-09 | 武志生 | Full-automatic winding machine for winding plastic pipe |
| CN201493341U (en) * | 2009-09-29 | 2010-06-02 | 郑州恒杰实业有限公司 | Automatic double-disk wire-rewinding machine |
| CN203319395U (en) * | 2013-05-10 | 2013-12-04 | 德阳杰创线缆机械有限责任公司 | Take-up machine disc exchanging and wire catching mechanism |
| CN203652930U (en) * | 2013-12-12 | 2014-06-18 | 无锡西玛梅达电工有限公司 | Automatic take-up device of high-speed wiredrawing enamelling machine |
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