Summary of the invention
Technical problem to be solved by this invention is the defect overcoming prior art, there is provided a kind of high temperature resistant type polymer composite main friction plate for cam driver, it can overcome the main friction plate for cam driver in use decline of coefficient of friction or the defect of the heat fading that sharply declines, causes.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of high temperature resistant type polymer composite main friction plate for cam driver, it comprises enhancement layer and wearing layer, and its key technology is:
Described enhancement layer is made up of modification by copolymerization resin and alkali-free glass cloth, and the weight ratio of described modification by copolymerization resin and alkali-free glass cloth is 35-45:55-65;
Described wearing layer is made up of following parts by weight of component: sepiolite fibre 12-20 part, molybdenum bisuphide 5 ~ 15 parts, 10 ~ 15 parts, graphite, copper fiber 1 ~ 5 part, aramid fiber 1 ~ 5 part, 9 ~ 15 parts, carbon fiber, 3 ~ 8 parts, glass fibre, chromite powder 5 ~ 10 parts, kaolin 5 ~ 10 parts, titanium dioxide 1 ~ 4 part and modification by copolymerization resin 14 ~ 23 parts;
Described modification by copolymerization resin is made up of 4,4-diphenyl methane dimaleimide and diallyl bisphenol, and the weight ratio of described 4,4-diphenyl methane dimaleimides and diallyl bisphenol is 1.0-1.7:0.6-1.2.
Further, a kind of high temperature resistant type polymer composite main friction plate for cam driver, is characterized in that:
In described enhancement layer, the weight ratio of modification by copolymerization resin and alkali-free glass cloth is 45:55;
Described wearing layer is made up of following parts by weight of component: sepiolite fibre 14 parts, molybdenum bisuphide 12 parts, 12 parts, graphite, copper fiber 4 parts, aramid fiber 4 parts, 9 parts, carbon fiber, 3 parts, glass fibre, chromite powder 9 parts, kaolin 10 parts, titanium dioxide 3 parts and modification by copolymerization resin 20 parts;
In described modification by copolymerization resin, the weight ratio of 4,4-diphenyl methane dimaleimide and diallyl bisphenol is 1.6:0.9.
Further, described high temperature resistant type polymer composite main friction plate for cam driver, is prepared by following steps;
(1) resin copolyreaction
1.1 take 4,4-diphenyl methane dimaleimide and diallyl bisphenol according to above-mentioned weight ratio, add catalyst;
The material of step 1.1 is heated to uniform temperature by 1.2 in reaction vessel dissolves pre-polymerization, controls reaction temperature at 125 ~ 130 DEG C, 3.5 ~ 4 hours pre-polymerization time, obtains solid shape modification by copolymerization resin;
The solid shape modification by copolymerization resin obtained in step 1.2 is pulverized by 1.3, crosses 100 mesh sieves, obtains modification by copolymerization resin-oatmeal;
(2) preparation of enhancement layer blank
By above-mentioned weight ratio, modification by copolymerization resin-oatmeal and acetone are dissolved, impregnated glass fiber cloth, make enhancement layer blank;
(3) the raw-material preparation of wearing layer
By sepiolite fibre 12-20 part, molybdenum bisuphide 5 ~ 15 parts, 10 ~ 15 parts, graphite, copper fiber 1 ~ 5 part, aramid fiber 1 ~ 5 part, 9 ~ 15 parts, carbon fiber, 3 ~ 8 parts, glass fibre, chromite powder 5 ~ 10 parts, kaolin 5 ~ 10 parts, titanium dioxide 1 ~ 4 part and modification by copolymerization resin 14 ~ 23 parts, be uniformly mixed through high speed shredding and form wearing layer raw material;
(4) by the enhancement layer blank of step (2) gained and be mixed to form wearing layer raw material, add in the mould being preheating to 210 DEG C, pressurization 20 ~ 25Mpa, pressure-maintaining and heat-preservation 1h depanning;
(5) heat-treat after depanning, treatment temperature 230 DEG C, 10 hours time, be down to room temperature and both obtained.
Further, described step (3) stirs 3 minutes through high speed shredding.
The present invention also provides above-mentioned high temperature resistant type polymer composite main friction plate for cam driver production method on the other hand, specifically comprises the following steps:
(1) resin copolyreaction:
1.1 take raw material according to following weight ratio: the weight ratio of 4,4-diphenyl methane dimaleimide and diallyl bisphenol is 1.0-1.7:0.6-1.2, adds catalyst;
The material of step 1.1 is heated to uniform temperature by 1.2 in reaction vessel dissolves pre-polymerization, controls reaction temperature temperature at 125 ~ 130 DEG C, 3.5 ~ 4 hours pre-polymerization time, obtains solid shape modification by copolymerization resin;
The solid shape modification by copolymerization resin obtained in step 1.2 is pulverized by 1.3, crosses 100 mesh sieves, obtains modification by copolymerization resin-oatmeal;
(2) preparation of enhancement layer blank
Take raw material according to following weight ratio: the modification by copolymerization resin and the alkali-free glass cloth that take gained in step (1), its weight ratio is 35-45:55-65; Modification by copolymerization resin-oatmeal and acetone are dissolved, impregnated glass fiber cloth, make enhancement layer blank;
(3) the raw-material preparation of wearing layer
Raw material are taken: sepiolite fibre 12-20 part, molybdenum bisuphide 5 ~ 15 parts, 10 ~ 15 parts, graphite, copper fiber 1 ~ 5 part, aramid fiber 1 ~ 5 part, 9 ~ 15 parts, carbon fiber, 3 ~ 8 parts, glass fibre, chromite powder 5 ~ 10 parts, kaolin 5 ~ 10 parts, titanium dioxide 1 ~ 4 part and modification by copolymerization resin 14 ~ 23 parts by following weight parts;
The raw material of above-mentioned weight portion are uniformly mixed through high speed shredding and form wearing layer raw material;
(4) by enhancement layer blank and be mixed to form wearing layer raw material, add in the mould being preheating to 210 DEG C, pressurization 20 ~ 25Mpa, pressure-maintaining and heat-preservation 1h depanning;
(5) heat-treat after depanning, treatment temperature 230 DEG C, 10 hours time, be down to room temperature and both obtained.
Further, in step 1.1, the weight ratio of described 4,4-diphenyl methane dimaleimides and diallyl bisphenol is 1.6:0.9;
In step (2), the weight ratio of described modification by copolymerization resin and alkali-free glass cloth is 45:55;
In described step (3), take raw material by following parts by weight of component: sepiolite fibre 14 parts, molybdenum bisuphide 12 parts, 12 parts, graphite, copper fiber 4 parts, aramid fiber 4 parts, 9 parts, carbon fiber, 3 parts, glass fibre, chromite powder 9 parts, kaolin 10 parts, titanium dioxide 3 parts and modification by copolymerization resin 20 parts.
Further, the catalyst described in step 1.1 is n-butylamine.
Further, described catalyst amount is 3 ‰ ~ 20 ‰ of the weight of 4,4-diphenyl methane dimaleimide and diallyl bisphenol.
Compared with prior art, the beneficial effect that the present invention obtains is:
High temperature resistant type main friction plate for cam driver provided by the present invention, adopt 4,4-diphenyl methane dimaleimide and diallyl bisphenol modification by copolymerization, increase the decomposition temperature be in for a long time among the larger fricting shearing stress operating mode of part, the temperature of initial decomposition of polymer is 386.6 DEG C of (see figure 4)s, major part is more than 400 DEG C, and this makes much more superior than epoxy, phenolic aldehyde of its heat resistance.High temperature resistant type main friction plate for cam driver physical and mechanical properties provided by the present invention exceedes fortune loading truck [2007] No. 250 civilian regulations after testing.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in more detail.
Embodiment 1
A kind of high temperature resistant type polymer composite main friction plate for cam driver, its production method is as follows:
(1) resin copolyreaction:
Raw material is taken: 4,4-diphenyl methane dimaleimide 1.6Kg, diallyl bisphenol 0.9Kg by following parts by weight of component.
4 are added by proportioning in the there-necked flask being furnished with agitator, thermometer and reflux condensation mode, 4-diphenyl methane dimaleimide, diallyl bisphenol and catalyst, be heated to 125 DEG C and dissolve pre-polymerization, control reaction temperature at 125 ~ 130 DEG C, 3.5 ~ 4 hours pre-polymerization time, solid shape modification by copolymerization resin.Pulverized 100 orders to sieve, obtained required modification by copolymerization resin-oatmeal.Wherein, described catalyst adopts n-butylamine, and its consumption is the consumption of general chemical reacting middle catalyst, is advisable with 3 ‰ ~ 20 ‰ of the weight of 4,4-diphenyl methane dimaleimide and diallyl bisphenol.
(2) preparation of enhancement layer blank
By weight ratio modification by copolymerization resin-oatmeal 45g and acetone 1:1 is dissolved, impregnated glass fiber cloth 55g, make required enhancement layer blank.
(3) preparation of wearing layer material
3.1 take each component materials by following weight portion: sepiolite fibre 14g, molybdenum bisuphide 12g, graphite 12g, copper fiber 4g, aramid fiber 4g, carbon fiber 9g, glass fibre 3g, chromite powder 9g, kaolin 10g, titanium dioxide 3g and modification by copolymerization resin 20g;
3.2 opening fibers 3 minutes, then add lubricant, filler and resin, and high speed shredding forms wearing layer material in 3 minutes;
Concrete, namely opening fiber adds sepiolite fibre, aramid fiber, carbon fiber and glass fibre in 3 minutes, and shredding stirs 3 minutes;
Add lubricant, filler and resin, namely add molybdenum bisuphide, graphite, copper fiber, chromite powder, kaolin, titanium dioxide and modification by copolymerization resin, then high speed shredding is stirred and is formed wearing layer material in 3 minutes.
(4) by enhancement layer blank and be mixed to form wearing layer raw material, add in the mould being preheating to 210 DEG C, pressurization 20 ~ 25Mpa, pressure-maintaining and heat-preservation 1h depanning.
(5) friction plate suppressed is put into the environment of temperature 230 DEG C, be incubated 10 hours, be down to room temperature and both obtained.
Physical and mechanical properties is detected, specifically in table 1 and table 2 by fortune loading truck [2007] No. 250 documentation requirements.
Table 1 wearing layer physical and mechanical properties
Table 2 enhancement layer physical and mechanical properties
As seen from the above table, embodiment 1 obtain product every physical and mechanical properties meet fortune loading truck [2007] No. 250 files.
As shown in accompanying drawing 1-4, Fig. 1 and Fig. 2 is respectively DSC figure and the TG figure of phenolic resins, Fig. 3 and Fig. 4 is respectively DSC figure and the TG figure of gained modification by copolymerization resin in embodiment 1, from accompanying drawing, adopt 4,4-diphenyl methane dimaleimide and diallyl bisphenol modification by copolymerization, make the decomposition temperature of the material be in for a long time among the larger fricting shearing stress operating mode of part greatly increase.
Embodiment 2
A kind of high temperature resistant type polymer composite main friction plate for cam driver, its production method is as follows:
(1) resin copolyreaction:
Raw material is taken: 4,4-diphenyl methane dimaleimide 1.0Kg, diallyl bisphenol 1.2Kg by following parts by weight of component.
4 are added by proportioning in the there-necked flask being furnished with agitator, thermometer and reflux condensation mode, 4-diphenyl methane dimaleimide, diallyl bisphenol and catalyst, be heated to uniform temperature and dissolve pre-polymerization, control reaction temperature at 125 ~ 130 DEG C, 3.5 ~ 4 hours pre-polymerization time, solid shape modification by copolymerization resin.Pulverized 100 orders to sieve, obtained required modification by copolymerization resin-oatmeal.Wherein, described catalyst adopts n-butylamine, and its consumption is the consumption of general chemical reacting middle catalyst, is advisable with 3 ‰ ~ 20 ‰ of the weight of 4,4-diphenyl methane dimaleimide and diallyl bisphenol.
(2) preparation of enhancement layer blank
By weight ratio modification by copolymerization resin-oatmeal 35g and acetone 1:1 is dissolved, impregnated glass fiber cloth 65g, make required enhancement layer blank.
(3) preparation of wearing layer material
3.1 take each component materials by following weight portion: sepiolite fibre 12g, molybdenum bisuphide 15g, graphite 10g, copper fiber 1g, aramid fiber 5g, carbon fiber 15g, glass fibre 5g, chromite powder 10g, kaolin 7g, titanium dioxide 1g and modification by copolymerization resin 23g;
3.2 opening fibers 3 minutes, then add lubricant, filler and resin, and high speed shredding forms wearing layer material in 3 minutes;
Concrete, namely opening fiber adds sepiolite fibre, aramid fiber, carbon fiber and glass fibre in 3 minutes, and shredding stirs 3 minutes;
Add lubricant, filler and resin and namely add molybdenum bisuphide, graphite, copper fiber, chromite powder, kaolin, titanium dioxide and modification by copolymerization resin, then high speed shredding is stirred and is formed wearing layer material in 3 minutes.
(4) by enhancement layer blank and be mixed to form wearing layer raw material, add in the mould being preheating to 210 DEG C, pressurization 20 ~ 25Mpa, pressure-maintaining and heat-preservation 1h depanning.
(5) friction plate suppressed is put into the environment of temperature 230 DEG C, be incubated 10 hours, be down to room temperature and both obtained.
After testing, products obtained therefrom indices refers to white table 3 and table 4.
Table 3 wearing layer physical and mechanical properties
Table 4 enhancement layer physical and mechanical properties
As seen from the above table, embodiment 2 obtain product every physical and mechanical properties meet fortune loading truck [2007] No. 250 files.
Embodiment 3
A kind of high temperature resistant type polymer composite main friction plate for cam driver, its production method is as follows:
(1) resin copolyreaction:
Raw material is taken: 4,4-diphenyl methane dimaleimide 1.7Kg, diallyl bisphenol 0.6Kg by following parts by weight of component.
4 are added by proportioning in the there-necked flask being furnished with agitator, thermometer and reflux condensation mode, 4-diphenyl methane dimaleimide, diallyl bisphenol and catalyst, be heated to uniform temperature and dissolve pre-polymerization, control reaction temperature at 125 ~ 130 DEG C, 3.5 ~ 4 hours pre-polymerization time, solid shape modification by copolymerization resin.Pulverized 100 orders to sieve, obtained required modification by copolymerization resin-oatmeal.Wherein, described catalyst adopts n-butylamine, and its consumption is the consumption of general chemical reacting middle catalyst, is advisable with 3 ‰ ~ 20 ‰.
(2) preparation of enhancement layer blank
By weight ratio modification by copolymerization resin-oatmeal 40g and acetone 1:1 is dissolved, impregnated glass fiber cloth 60g, make required enhancement layer blank.
(3) preparation of wearing layer material
3.1 take each component materials by following weight portion: sepiolite fibre 20g, molybdenum bisuphide 5g, graphite 15g, copper fiber 5g, aramid fiber 1g, carbon fiber 12g, glass fibre 8g, chromite powder 5g, kaolin 5g, titanium dioxide 4g and modification by copolymerization resin 14g;
3.2 opening fibers 3 minutes, then add lubricant, filler and resin, and high speed shredding forms wearing layer material in 3 minutes;
Concrete, namely opening fiber adds sepiolite fibre, aramid fiber, carbon fiber and glass fibre in 3 minutes, and shredding stirs 3 minutes;
Add lubricant, filler and resin and namely add molybdenum bisuphide, graphite, copper fiber, chromite powder, kaolin, titanium dioxide and modification by copolymerization resin, then high speed shredding is stirred and is formed wearing layer material in 3 minutes.
(4) by enhancement layer blank and be mixed to form wearing layer raw material, add in the mould being preheating to 210 DEG C, pressurization 20 ~ 25Mpa, pressure-maintaining and heat-preservation 1h depanning.
(5) friction plate suppressed is put into the environment of temperature 230 DEG C, be incubated 10 hours, be down to room temperature and both obtained.
After testing, products obtained therefrom indices refers to table 5 and table 6.
Table 5 wearing layer physical and mechanical properties
Table 6 enhancement layer physical and mechanical properties
As seen from the above table, embodiment 3 obtain product every physical and mechanical properties meet fortune loading truck [2007] No. 250 files.
Comparative example 1
By in embodiment 1, replace the modification by copolymerization resin of preparation in step (1) with the phenolic resins of equivalent, rest materials composition and technique constant, prepare main friction plate for cam driver.
After testing, products obtained therefrom indices refers to table 7 and table 8.
Table 7 wearing layer physical and mechanical properties
Table 8 enhancement layer physical and mechanical properties
As seen from the above table, in embodiment 1-3 obtain every physical and mechanical properties of product compared with comparative example 1, there is obvious lifting.
The above embodiment is only the preferred embodiments of the present invention, and and the feasible enforcement of non-invention exhaustive.For persons skilled in the art, to any apparent change done by it under the prerequisite not deviating from the principle of the invention and spirit, all should be contemplated as falling with within claims of the present invention.