CN103186799A - Data management method and system for production line - Google Patents
Data management method and system for production line Download PDFInfo
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- CN103186799A CN103186799A CN2011104440581A CN201110444058A CN103186799A CN 103186799 A CN103186799 A CN 103186799A CN 2011104440581 A CN2011104440581 A CN 2011104440581A CN 201110444058 A CN201110444058 A CN 201110444058A CN 103186799 A CN103186799 A CN 103186799A
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Abstract
The invention discloses a data management method and a system for a production line. The data management method comprises the steps that radio frequency smart card terminals and first radio frequency card reader-writers configured corresponding to staff exchange identification information which is sent to a background server for storage; after a user to which a radio frequency smart card corresponds processes a product, the first radio frequency card reader-writer reads electronic tag information of the product accomplished by the user; the read electronic tag information is associated with each identification information and product class and sent to the background server; and the background server counts received electronic tags according to the electronic tag information and the identification information, that is the background server counts numbers of the products processed by the staff on the production line in real time. The management procedure is simple and convenient, the cost is low, and the efficiency is high.
Description
Technical field
The present invention relates to the communications field, be specifically related to a kind of product line data managing method and system.
Background technology
The product line of present most of processing factory is taked manual piecework system, the employee gets converted products by job number, process and return administrative office, managerial personnel register employee's job number and this employee's product processed quantity more by hand, afterwards, again by the special messenger be responsible for will the statistics data typing factory computer management system.Because employee and the variation of converted products quantity thereof, managerial personnel's workload is big, and needs the data of manual typing various, easily makes mistakes with data typing computer the time, has brought unnecessary trouble to management, causes management costs height, inefficient situation to take place.
Summary of the invention
The objective of the invention is to, avoid producing line and adopt a large amount of product line statistics of manual input mode input, reduce because the management error that data statistics makes mistakes and causes reduces handling cost, improve the efficiency of management.
For solving the problems of the technologies described above, the invention provides a kind of product line data managing method, comprising:
Adopt the first radio frequency card reader/writer to read the identity identification information of radio frequency smart card storage, and transmit described identity identification information to background server;
Stick electronic tag in each finished product, the electronic labeling information of storing in the described electronic tag is interrelated with each identity identification information and product category respectively;
Adopt the described first radio frequency card reader/writer to read described electronic labeling information, and transmit described electronic labeling information to background server;
Adopt background server according to described electronic labeling information and described identity identification information the electronic labeling information quantity that receives to be added up.
In an embodiment of the present invention, described product line data managing method also is included in the described first radio frequency card reader/writer and has read and adopt behind the described electronic labeling information the described first radio frequency card reader/writer that described identity identification information is closed to write in the described electronic labeling information.
In an embodiment of the present invention, described background server is added up the electronic tag that receives and is comprised:
Background server parses described identity identification information, searches the classification of described identity identification information correspondence according to this identity identification information in the tabulation of its local storage, and upgrades the quantity of the electronic labeling information that receives in this classification.
In an embodiment of the present invention, described product line data managing method comprises that also the described first radio frequency card reader/writer of employing adds temporal information in described electronic labeling information, after described background server receives described electronic labeling information, also comprise the temporal information that this electronic labeling information of statistics comprises.
In an embodiment of the present invention, before described product line data managing method also was included in and adopts described first radio frequency card reader/writer interpolation identity identification information interior to described electronic labeling information, the described identity identification information that adopts the described first radio frequency card reader/writer to obtain sent to described background server; Adopt described background server to search in this locality and whether store this identity identification information, if any, then notify described first radio frequency card reader/writer checking to pass through, prepare to read electronic labeling information; Otherwise, notify the described first radio frequency card reader/writer authentication failed.
In an embodiment of the present invention, before the described first radio frequency card reader/writer of employing reads described identity identification information, also comprise:
Described radio frequency smart card terminal and the mutual identity identification information of the second radio frequency card reader/writer;
The described second radio frequency card reader/writer sends to described background server with described identity identification information;
Described background server searches whether store this identity identification information in this locality, if any, then notify the checking of the described second radio frequency card reader/writer to pass through, for the user of described radio frequency smart card distributes processed product;
The electronic labeling information that the described second radio frequency card reader/writer reads the described processed product of distribution sends to described background server;
The electronic labeling information statistics that described background server sends according to the described second radio frequency card reader/writer is the sum of the processed product of described user's distribution.
The present invention also provides a kind of product line data management system, and described system comprises:
Radio frequency smart card is stored with identity identification information;
Electronic tag is used for being attached to and produces line products, and the electronic labeling information of its storage is associated with kind and the described identity identification information of described product respectively;
The first radio frequency card reader/writer is used for reading described identity identification information and described electronic labeling information; And described identity identification information and described electronic labeling information sent to background server;
Background server is used for according to electronic labeling information and described identity identification information the electronic labeling information quantity that receives being added up.
In an embodiment of the present invention, the described first radio frequency card reader/writer also is used for described identity identification information is added in the described electronic labeling information.
In an embodiment of the present invention, described background server also is used for parsing described identity identification information from described electronic labeling information, in the tabulation of the local storage of background server, search the classification of described identity identification information correspondence according to described identity identification information, and upgrade the quantity of the electronic labeling information that receives in this classification.
In an embodiment of the present invention, the described first radio frequency card reader/writer also is used for adding temporal information in described electronic labeling information when described electronic labeling information adds identity identification information; When described background server also is used for the quantity of the electronic labeling information that receives in statistics, add up the temporal information that this electronic labeling information comprises.
In an embodiment of the present invention, described background server also is used for searching whether store this identity identification information in this locality, if any, notify described first radio frequency card reader/writer checking to pass through, prepare to read electronic labeling information; Otherwise, notify the described first radio frequency card reader/writer authentication failed.
In an embodiment of the present invention, described system also comprises data inquiry terminal, and described radio frequency smart card also is used for and the mutual described identity identification information of described data inquiry terminal; Described data inquiry terminal is used for described identity identification information is sent to described background server; Described background server carries out authentication according to the identity identification information that receives to described radio frequency smart card, and after checking is passed through, will send to described data inquiry terminal corresponding to the electronic labeling information quantity of this radio frequency smart card.
In an embodiment of the present invention, described system also comprises second radio frequency card reader/writer and the dispenser device; The described second radio frequency card reader/writer is used for reading identity identification information, and this identity identification information is sent to described background server; And be used in the checking that receives described background server notifying described dispenser device to distribute processed product by after the message, and be used for reading the electronic labeling information of the processed product of distribution, send to described background server; Described background server searches whether store this identity identification information in this locality after also being used for receiving described identity identification information, if any, then notify described second radio frequency card reader/writer checking to pass through; And be used for adding up the sum that described dispenser device is the processed product of described user's distribution according to the electronic labeling information that the described second radio frequency card reader/writer sends.
The invention has the beneficial effects as follows: radio frequency smart card and the first radio frequency card reader/writer mutual identity identification information of the present invention by disposing corresponding to each employee, and send it to background server and store, the user of this radio frequency smart card correspondence whenever processes a product, the first radio frequency card reader/writer just reads the electronic labeling information of this user's finished product, be associated with each identity identification information and product category at the electronic labeling information that reads, the electronic labeling information that reads is sent to background server; Background server is added up the electronic tag that receives according to electronic labeling information and identity identification information, be that background server among the present invention can be according to corresponding to the electronic labeling information of each identity identification information number that real-time statistics is produced each employee's converted products on the line in process, do not need to arrange special managerial personnel and check each employee's product processed number, do not need to arrange the data that special managerial personnel import statistics yet, supervisory routine is simple and convenient, and be difficult for makeing mistakes during the background server statistics, handling cost is low, the efficient height.
Description of drawings
The product line data management system block diagram that Fig. 1 provides for an embodiment of the present invention;
The product line data management system block diagram that Fig. 2 provides for the another kind of embodiment of the present invention.
Embodiment
By reference to the accompanying drawings the present invention is described in further detail below by embodiment.
At the product line of existing factory take to reckon by the piece by hand, manual input statistics, cause management inconvenience, easily cause the management error, and problem that artificial input amount is big, handling cost is high but the efficiency of management is low etc., one embodiment of the invention discloses a kind of utilization and has realized producing the method and system that the related data on the line is added up automatically, managed based on the radio frequency mobile communication of 2.4G or 13.56M, can simplify management process, the saving manpower work resource of producing line, reduce handling cost.
See also Fig. 1, the product line data management system in the present embodiment comprises radio frequency smart card, first radio frequency card reader/writer and the background server.Described radio frequency smart card can be SIM card or the UIM card that is integrated with radio-frequency communication module, both can finish mobile communication function, also can finish the radio communication function, also can be the smart card of common employing radio-frequency technique.For ease of carrying and using, described radio frequency smart card can be located in the terminal, and directly adopts terminal to swipe the card.Described terminal can be mobile phone, other portable type electronic products or card.Every radio frequency smart card and each employee are one to one, and each employee who namely produces on the line disposes the radio frequency smart card that is different from other employees, specifically can distinguish by the identity identification information of storing in the radio frequency smart card.Described identity identification information can be the job number that is used for showing employee's identity that is stored in the radio frequency smart card, job number can be one or more the combination in numeral, letter, literal and the special character, also can be the numbering of radio frequency smart card, or the numbering of terminal.Described radio frequency smart card is used for communicating by letter with the first radio frequency card reader/writer, and the identity identification information of storing in it is sent to the first radio frequency card reader/writer, the registration of checking card when being similar to the employee and going to work.
After the first radio frequency card reader/writer receives the identity identification information of radio frequency smart card transmission, know that the employee of this card of use is in running order.The first radio frequency card reader/writer also is used for reading the electronic labeling information of the product (being finished product) that described employee processes, and this identity identification information is write in the electronic labeling information that reads, and sends to background server then.In producing the line application, the first radio frequency card reader/writer can be located on each employee's the station.
Behind the identity identification information that comprises in the background server basis electronic labeling information that receives, can learn the product that this electronic labeling information identifies by which employee is machined, therefore the quantity that can effectively add up processing for each employee according to this identity identification information that is to say the quantity corresponding to each employee's electronic tag of receiving of statistics.Certainly, described identity identification information and described electronic labeling information can transfer to the backstage respectively.
Electronic tag in the present embodiment on the product can be to add when the product first being processed, arrange, also can be to add in product completion back to arrange, in order to improve working (machining) efficiency, being preferably in the present embodiment at product is to be its interpolation, electronic tag is set in the product first being processed, and the electronic tag institute canned data that arranges can be the information of this product category of expression.
According to actual conditions, can verify to its identity before employee's converted products in the present embodiment that the employee who has only checking to pass through just allows its converted products, be the quantity of its statistics processing.Certainly, can employee's identity not verified yet, as long as after namely background server receives electronic tag, can find the employee of this electronic tag correspondence according to identity identification information, just add up process data for it.When the needs identity verification, the first radio frequency card reader/writer also is used for the identity identification information that obtains is sent to background server, and the checking result who receives described background server feedback; After background server also is used for receiving identity identification information, search whether store this identity identification information in this locality, if any, notify the checking of the first radio frequency card reader/writer to pass through, electronic labeling information is read in preparation, and this moment, the first radio frequency card reader/writer just prepared to read electronic tag.Otherwise, notify the described first radio frequency card reader/writer authentication failed.During authentication failed, background server can remind managerial personnel to set up the identity identification information of authentication failed in background server, verifies again then.
In order to add up the time efficiency of each employee's converted products, when the first radio frequency card reader/writer in the present embodiment adds identity identification information in the electronic labeling information that reads, also but rise time information is attached in this electronic labeling information, send to background server then, after background server receives electronic tag, not only can obtain its source-information that comprises to know its source, also can add up the temporal information that it comprises, according to the temporal information that each electronic tag comprises, can count each employee and process single or multiple product institute's time spents and efficient.
At some factory, the employee need arrive the managerial personnel place in first being processed and get processed product (i.e. product before the processing), then it is processed.Whether the managerial personnel of factory can register the number of processed product that the employee gets respectively when the employee gets, compare with the quantity that each employee machines then, all machine to check the product that the employee gets.Management at this class factory, system in the present embodiment also can comprise the second radio frequency card reader/writer and product dispensation apparatus, when the employee gets processed product (processed product is provided with electronic tag), use radio frequency smart card and the mutual identity identification information of the second radio frequency card reader/writer; The second radio frequency card reader/writer sends to background server with the identity identification information of radio frequency smart card storage; After background server receives described identity identification information, search whether store this identity identification information in this locality, if any, then notify described second radio frequency card reader/writer checking by (be similar to the employee and carry out the identity registration), second radio frequency card reader/writer notice dispenser device be this employee (but also manual allocation) distribution processed product, the second radio frequency card reader/writer reads the electronic labeling information of the processed product of distribution, sends to background server; The electronic labeling information that background server sends according to the second radio frequency card reader/writer is added up dispenser device and is the sum of the processed product of employee's distribution, the sum that only needs then to finish product processed with this employee who adds up compares, and can learn whether this employee all machines the processed product of getting.
In order further to improve the convenience of management, the data management system that another embodiment of the present invention provides also comprises data inquiry terminal on the basis of aforementioned data management system, see also Fig. 2, the employee can hold radio frequency smart card and the mutual identity identification information of data inquiry terminal; Data inquiry terminal sends to background server with the identity identification information of radio frequency smart card; Background server carries out authentication to radio frequency smart card as stated above according to the identity identification information that receives, and after checking is passed through, to send to data inquiry terminal corresponding to the related data of this radio frequency smart card and show, namely demonstrate the quantity information of this employee's converted products.Certainly, the supvr also can inquire about each or all employees' process data information by the way except direct inquiry background server, and just the identity identification information of its radio frequency smart card of holding is corresponding to gerentocratic authority.
For a better understanding of the present invention, the present invention is described further below in conjunction with a complete data stewardship program.
At first, the employee carries out authentication, gets processed product, and is specific as follows:
The employee uses radio frequency smart card and the mutual identity identification information of the second radio frequency card reader/writer, and the second radio frequency card reader/writer can be arranged in the warehouse, specifically can be set to the hand-written card reader of fixed radio-frequency card reader or hand-held;
The second radio frequency card reader/writer reads the identity identification information of radio frequency smart card based on the technology for radio frequency of 2.4G or 13.56M, and the identity identification information of the radio frequency smart card that reads is sent to background server;
After background server receives identity identification information, search whether store this identity identification information in this locality, if any, then notify the checking of the second radio frequency card reader/writer to pass through;
Second radio frequency card reader/writer notice dispenser device posts electronic tag for the employee who uses described radio frequency smart card distributes processed product on the processed product;
The second radio frequency card reader/writer read distribution processed product electronic labeling information and send to background server;
The electronic labeling information that background server sends according to the second radio frequency card reader/writer is added up the sum of the processed product that distributes for this employee;
The employee brushes radio frequency smart card at the first radio frequency card reader/writer;
The first radio frequency card reader/writer reads employee's identity identification information of storage in the described radio frequency smart card;
The employee whenever processes a product, once (certainly also can be after processing a plurality of products in the induction of the first radio frequency card reader/writer with the electronic tag on the product of completion, the a plurality of products that process are responded at the first radio frequency card reader/writer together, and nonessentially whenever process one just induction is once), first card reader reads the electronic labeling information of this product, and in the electronic labeling information that reads, increase described identity identification information (according to actual needs, but joining day information also) after, send it to background server;
Background server is added up the electronic tag that receives according to the identity identification information that comprises in the electronic labeling information, and is specific as follows:
Background server parses the identity identification information in the electronic labeling information, in the tabulation of its local storage, search the classification of described identity identification information correspondence according to this identity identification information, and upgrade the quantity of the electronic labeling information that receives in this classification.It should be noted that, mode classification in the tabulation of storing on the background server in the present embodiment can comprise multiple, for example, can the unique corresponding classification of identity identification information, i.e. corresponding classification of employee, also can a plurality of employees (for example all employees of all employees in a workshop or a department) corresponding classification, perhaps dual mode combination.When the corresponding branch time-like of an employee, but the quantity that each employee of real-time statistics specifically finishes and the efficient of processing, when the corresponding branch time-like of a plurality of employees, then can add up employee quantity and the working (machining) efficiency finished of a workshop or part, be more conducive to the supvr according to circumstances Real-Time Scheduling, task shares out the work.
After the employee machines, can use the mutual identity identification information of radio frequency smart card and data inquiry terminal; Data inquiry terminal sends to background server with the identity identification information of radio frequency smart card; Background server carries out authentication to radio frequency smart card as stated above according to the identity identification information that receives, and after checking is passed through, to send to data inquiry terminal corresponding to the related data of this radio frequency smart card shows, namely demonstrate the quantity information of the converted products of this employee's whole day, perhaps show the of that month total quantity information of processing of this employee and efficient etc. simultaneously.
It should be noted that the first radio frequency card reader/writer and the communication between the second radio frequency card reader/writer background server in the present embodiment can realize by wireless transmission and receiver module, also can realize by lan network.
In summary, the technology for radio frequency that the present invention is based on 2.4G or 13.56M has realized management such as the real-time statistics of data, inquiry producing line, do not need to arrange special managerial personnel and check each employee's product processed number, also do not need the data that special managerial personnel import statistics are set, supervisory routine is simple and convenient, and promptness is good, be more conducive to gerentocratic real-time adjustment, scheduling, with reasonable use resource more, reduce management and production cost, the efficient that improves management and produce.
Above content be in conjunction with concrete embodiment to further describing that the present invention does, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (13)
1. one kind is produced the line data managing method, comprising:
Adopt the first radio frequency card reader/writer to read the identity identification information of radio frequency smart card storage, and transmit described identity identification information to background server;
Stick electronic tag in each finished product, the electronic labeling information of storing in the described electronic tag is interrelated with each identity identification information and product category respectively;
Adopt the described first radio frequency card reader/writer to read described electronic labeling information, and transmit described electronic labeling information to background server;
Adopt background server according to described electronic labeling information and described identity identification information the electronic labeling information quantity that receives to be added up.
2. product line data managing method as claimed in claim 1, it is characterized in that described product line data managing method also is included in the described first radio frequency card reader/writer and has read and adopt behind the described electronic labeling information the described first radio frequency card reader/writer that described identity identification information is closed to write in the described electronic labeling information.
3. product line data managing method as claimed in claim 2 is characterized in that, described background server is added up the electronic tag that receives and comprised:
Background server parses described identity identification information, searches the classification of described identity identification information correspondence according to this identity identification information in the tabulation of its local storage, and upgrades the quantity of the electronic labeling information that receives in this classification.
4. product line data managing method as claimed in claim 3, it is characterized in that, described product line data managing method comprises that also the described first radio frequency card reader/writer of employing adds temporal information in described electronic labeling information, after described background server receives described electronic labeling information, also comprise the temporal information that this electronic labeling information of statistics comprises.
5. as each described product line data managing method of claim 2-4, it is characterized in that, before described product line data managing method also was included in and adopts described first radio frequency card reader/writer interpolation identity identification information interior to described electronic labeling information, the described identity identification information that adopts the described first radio frequency card reader/writer to obtain sent to described background server; Adopt described background server to search in this locality and whether store this identity identification information, if any, then notify described first radio frequency card reader/writer checking to pass through, prepare to read electronic labeling information; Otherwise, notify the described first radio frequency card reader/writer authentication failed.
6. as each described product line data managing method of claim 1-4, it is characterized in that, before the described first radio frequency card reader/writer of employing reads described identity identification information, also comprise:
Described radio frequency smart card terminal and the mutual identity identification information of the second radio frequency card reader/writer;
The described second radio frequency card reader/writer sends to described background server with described identity identification information;
Described background server searches whether store this identity identification information in this locality, if any, then notify the checking of the described second radio frequency card reader/writer to pass through, for the user of described radio frequency smart card distributes processed product;
The electronic labeling information that the described second radio frequency card reader/writer reads the described processed product of distribution sends to described background server;
The electronic labeling information statistics that described background server sends according to the described second radio frequency card reader/writer is the sum of the processed product of described user's distribution.
7. one kind is produced the line data management system, it is characterized in that described system comprises:
Radio frequency smart card is stored with identity identification information;
Electronic tag is used for being attached to and produces line products, and the electronic labeling information of its storage is associated with kind and the described identity identification information of described product respectively;
The first radio frequency card reader/writer is used for reading described identity identification information and described electronic labeling information; And described identity identification information and described electronic labeling information sent to background server;
Background server is used for according to electronic labeling information and described identity identification information the electronic labeling information quantity that receives being added up.
8. product line data management system as claimed in claim 7 is characterized in that, the described first radio frequency card reader/writer also is used for described identity identification information is added in the described electronic labeling information.
9. product line data management system as claimed in claim 8, it is characterized in that, described background server also is used for parsing described identity identification information from described electronic labeling information, in the tabulation of the local storage of background server, search the classification of described identity identification information correspondence according to described identity identification information, and upgrade the quantity of the electronic labeling information that receives in this classification.
10. product line data management system as claimed in claim 8 is characterized in that, the described first radio frequency card reader/writer also is used for adding temporal information in described electronic labeling information when described electronic labeling information adds identity identification information; When described background server also is used for the quantity of the electronic labeling information that receives in statistics, add up the temporal information that this electronic labeling information comprises.
11. as each described product line data management system of claim 7-10, it is characterized in that described background server also is used for searching whether store this identity identification information in this locality, if any, notify described first radio frequency card reader/writer checking to pass through, prepare to read electronic labeling information; Otherwise, notify the described first radio frequency card reader/writer authentication failed.
12. as each described product line data management system of claim 7-10, it is characterized in that described system also comprises data inquiry terminal, described radio frequency smart card also is used for and the mutual described identity identification information of described data inquiry terminal; Described data inquiry terminal is used for described identity identification information is sent to described background server; Described background server carries out authentication according to the identity identification information that receives to described radio frequency smart card, and after checking is passed through, will send to described data inquiry terminal corresponding to the electronic labeling information quantity of this radio frequency smart card.
13. as each described product line data management system of claim 7-10, it is characterized in that described system also comprises second radio frequency card reader/writer and the dispenser device; The described second radio frequency card reader/writer is used for reading identity identification information, and this identity identification information is sent to described background server; And be used in the checking that receives described background server notifying described dispenser device to distribute processed product by after the message, and be used for reading the electronic labeling information of the processed product of distribution, send to described background server; Described background server searches whether store this identity identification information in this locality after also being used for receiving described identity identification information, if any, then notify described second radio frequency card reader/writer checking to pass through; And be used for adding up the sum that described dispenser device is the processed product of described user's distribution according to the electronic labeling information that the described second radio frequency card reader/writer sends.
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| CN109522992B (en) * | 2018-11-26 | 2022-03-22 | 山东南山智尚科技股份有限公司 | Worker yield statistical system and method |
| CN110262373A (en) * | 2019-06-14 | 2019-09-20 | 深圳市轩辕天恩科技有限公司 | Working hour acquisition method, device, computer equipment and storage medium |
| CN111860706A (en) * | 2020-05-09 | 2020-10-30 | 张平 | Blind scanning piece counting system and method based on Bluetooth scanning gun |
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