CN104787144B - Magnetic-adsorption multifunctional flaw detection robot - Google Patents

Magnetic-adsorption multifunctional flaw detection robot Download PDF

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Publication number
CN104787144B
CN104787144B CN201510189324.9A CN201510189324A CN104787144B CN 104787144 B CN104787144 B CN 104787144B CN 201510189324 A CN201510189324 A CN 201510189324A CN 104787144 B CN104787144 B CN 104787144B
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CN
China
Prior art keywords
wheel
housing
magnetic
flaw detection
fixed mount
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Expired - Fee Related
Application number
CN201510189324.9A
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Chinese (zh)
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CN104787144A (en
Inventor
丛德宏
谢旻钊
田小雨
刘季宸
罗潇逸
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Northeastern University China
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Northeastern University China
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Priority to CN201510189324.9A priority Critical patent/CN104787144B/en
Publication of CN104787144A publication Critical patent/CN104787144A/en
Application granted granted Critical
Publication of CN104787144B publication Critical patent/CN104787144B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D57/00Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
    • B62D57/02Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
    • B62D57/024Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a magnetic-adsorption multifunctional flaw detection robot and belongs to the technical field of robot manufacturing. The magnetic-adsorption multifunctional flaw detection robot is mainly used for flaw detection of large ships and tanks, data collection of a dangerous point and the like and is efficient, simple, flexible and high in carrying capacity. The magnetic-adsorption multifunctional flaw detection robot comprises a shell and a remote control handle arranged outside the shell, wherein a floating mechanism, a transmission mechanism, a controller, a motor and at least two magnetic wheels are arranged in the shell; the floating mechanism, the transmission mechanism, the controller and the motor are fixed in the shell; the power output end of the motor is fixedly connected with a wheel shaft of the magnetic wheels through the transmission mechanism; the control end of the motor is connected with the controller; a wireless emitter is arranged in the remote control handle; a wireless receiver is arranged in the shell, corresponds to the wireless emitter and is connected with the controller; a camera is arranged on the shell and connected with an external display screen through an image transmission module.

Description

The multi-functional flaw detection robot of magnetic suck
Technical field
The invention belongs to robot building technical field is and in particular to a kind of multi-functional flaw detection robot of magnetic suck, mainly It is applied to the flaw detection of large ship, tank body, data acquisition of dangerous spot etc..
Background technology
Oil tank and ship are common large-scale steel surfaces, due to the effect of pressure and the erosion of rainwater and oil product, wall Face may produce the defects such as pit, crackle, inner void, these defects easily cause peril generation it is therefore necessary to Periodically detected.At present, to the detection 97% of large tank and marine surface by manually realizing, scaffold, efficiency need to be built Very low and dangerous.Under special environment, the such as leakage of toxic gas, the nuclear leakage of nuclear power station etc., robot replaces the mankind Go to complete some tasks to be particularly important.
But how in conceptual phase, practicality is poor or cannot apply for the magnetic suck machine National People's Congress domestic at present at all.Now The magnetic suck machine National People's Congress generally can be divided into crawler type and wheeled two kinds;Crawler type: if notification number is the China of cn201633804u Patent " climbing robot ", it has the shortcomings that, and complex structure, inefficiency, traveling be dumb, maintenance difficult and cost are high, Poor practicability;Wheeled: as Publication No. cn101947776a Chinese patent " climbing robot ", due to its permanent magnet with inhaled There is distance in subordinate list face, therefore absorbability is strong not to mention carries other equipment it is difficult to safely in work general work, Therefore can not use in real environment well.This results in the relatively blank of domestic market, domestic be badly in need of practical, Cheap specialized robot, to replace workman to complete high-altitude detection operation, to fill up this blank.
Content of the invention
The problem existing for prior art, present invention offer is a kind of efficiently, simple, flexible, carry the strong magnetic of ability Attached multi-functional flaw detection robot.
To achieve these goals, the present invention adopts the following technical scheme that, a kind of multi-functional flaw detection robot of magnetic suck, bag Include housing and be arranged on remote-control handle outside housing, be provided with relocation mechanism, drive mechanism, controller, electricity in described housing Machine and at least two magnetic wheels;Described relocation mechanism, drive mechanism, controller and motor are fixed in housing, motor dynamic Power outfan is fixedly connected with the wheel shaft of magnetic wheel through drive mechanism, and the control end of motor is connected with controller;Described It is provided with wireless transmitter in remote-control handle, in housing, be provided with wireless receiver, described wireless transmitter and wireless receiving Device is corresponding, and wireless receiver is connected with controller;Photographic head is provided with housing, photographic head through image transmission module with Outside display screen is connected.
Described housing is made using carbon fiber sheet.
Described relocation mechanism includes wheel fixed mount, and omni-directional wheel is arranged on wheel fixed mount by horizontally disposed optical axis b On, and can rotate on wheel fixed mount;It is respectively arranged with slide block fixed mount in the both sides of wheel fixed mount, slide block passes through perpendicular The optical axis a of straight setting is arranged on slide block fixed mount, and can slide on optical axis a;The slide block of both sides is fixed with wheel respectively The both sides of frame are fixedly connected, and are provided with spring, described slide block fixed mount outside the optical axis a between slide block top and slide block fixed mount It is fixed in housing, the bottom of housing is provided with the groove corresponding with the bottom of described omni-directional wheel, the bottom energy of omni-directional wheel Enough it is arranged on outside housing through groove.
Described relocation mechanism is set to two sets, and two sets of relocation mechanisms are separately positioned on front side and the rear side of housing.
Described drive mechanism includes first bevel gear and second bevel gear, and first bevel gear is solid with the clutch end of motor Fixed connection, first bevel gear is meshed with second bevel gear, and second bevel gear is fixedly connected with the wheel shaft of magnetic wheel, described magnetic The wheel shaft of property wheel is arranged in housing by bearing flange.
Described magnet pulley attached bag includes the annular permanent magnet being magnetized by thickness direction, two ring magneto conducting piece, aluminum alloy inner rings And the outer back-up ring of nylon, two ring magneto conducting piece are separately positioned on n pole and the s pole of annular permanent magnet;The outer back-up ring setting of described nylon Between two ring magneto conducting piece, the outside of annular permanent magnet, aluminum alloy inner ring is arranged between two ring magneto conducting piece, annular The inner side of permanent magnet, is provided with wheel shaft in the center of described magnetic wheel.
The multi-functional flaw detection robot of described magnetic suck also includes marking mechanism, and described marking mechanism is arranged in housing, It includes steering wheel, steering wheel and marking pen, and described steering wheel is fixed in housing, and the clutch end of steering wheel is fixedly connected with steering wheel, Steering wheel is flexibly connected with marking pen.
Described steering wheel and marking pen are flexibly connected by latex tubing.
Beneficial effects of the present invention:
Compared with conventional wheeled magnetic suck robot, the invention has the advantages that
1. that wheel is made band is magnetic for the present invention, makes adsorbed surface and absorbent bodies directly contact, makes energy of adsorption Power maximizes, and remains wheeled motility again;
2. the present invention is integrated with the function that wall, wireless remote control, wireless image transmission and marked are climbed by robot.
Present invention improves the absorption property of magnetic suck robot and performance of running stability, improve service efficiency and the work of the energy Make efficiency, and simple structure greatly reduce the manufacturing cost of robot, make this kind of robot have wide prospect of the application and Good generalization.
Brief description
Fig. 1 removes the structural representation after housing carbon fibre top board for one embodiment of the present of invention;
Fig. 2 is the axonometric chart of the relocation mechanism of the present invention;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the structural representation of the drive mechanism of the present invention;
Fig. 5 is the structural representation of the magnetic wheel of the present invention;
Fig. 6 is the structural representation of the marking mechanism of the present invention;
Fig. 7 is the flow chart of the traveling control process of the present invention;
Fig. 8 is the flow chart of the image transmitting process of the present invention;
In figure: 1- first motor flange, 2- second motor flange, 3- motor, front carbon fiber plate in 4-, 5- photographic head, before 6- Wheel relocation mechanism, carbon fiber plate before 7- is outer, the outer left front carbon fiber plate of the outer carbon fiber plate connector a of 8-, 9-, front carbon fiber plate connector in 10-, The outer carbon fiber plate connector b of 11-, 12- aluminium alloy square frame, the outer left carbon fiber plate of 13-, left carbon fiber plate in 14-, before the outer right side of 15-, carbon is fine Plate, the outer left back carbon fiber plate of the outer carbon fiber plate connector c of 16-, 17-, rear carbon fiber plate connector in 18-, the outer carbon fiber plate connector d of 19-, Carbon fiber plate after outside 20-, rear carbon fiber plate in 21-, 22- trailing wheel relocation mechanism, 23- carbon fibre base plate, the outer back-up ring of 24- nylon, 25- aluminum closes Golden inner ring, 26- annular permanent magnet, right carbon fiber plate in 27-, 28- ring magneto conducting piece, 29- wheel fixed mount, 30- omni-directional wheel, 31- Slide block fixed mount, 32- screw, 33- slide block, 34- spring, 35- optical axis a, 36- the-bevel gear, 37- second bevel gear, 38- magnetic Property wheel, 39- the-bearing flange, 40- second bearing flange, 41- wheel shaft, 42- steering wheel, 43- marking pen, 44- steering wheel, 45- mark Note mechanism, carbon fiber plate in the outer right side of 46- optical axis b, 47-, carbon fiber plate behind the outer right side of 48-, the right drive mechanism of 49-, 50- housing, the left biography of 51- Motivation structure, 52- jackscrew.
Specific embodiment
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Fig. 1~Fig. 5, a kind of multi-functional flaw detection robot of magnetic suck, including housing 50 and be arranged on outside housing 50 Remote-control handle, described housing 50 made using carbon fiber sheet;It is provided with relocation mechanism, drive mechanism, control in housing 50 Device processed, motor 3 and at least two magnetic wheels 38, the present embodiment adopts two magnetic wheels 38;Described relocation mechanism, driver Structure, controller and motor 3 are fixed in housing 50, the clutch end of motor 3 wheel shaft through drive mechanism and magnetic wheel 38 41 are fixedly connected, and the control end of motor 3 is connected with controller;It is provided with wireless transmitter in described remote-control handle, in shell It is provided with wireless receiver, described wireless transmitter is corresponding with wireless receiver, wireless receiver and controller phase in body 50 Connect;Photographic head 5 is provided with housing 50, photographic head 5 is turned av module through hdmi and is connected with the transmitting terminal of image transmission module Connect, the receiving terminal of image transmission module is arranged on ground, it is corresponding with the transmitting terminal of image transmission module, and with outside av Display screen is connected.
Described housing 50 includes outer carbon fiber plate, interior carbon fiber plate, carbon fibre base plate 23 and carbon fibre top board, and described outer carbon fiber plate is by outer Front carbon fiber plate 7, outer rear carbon fiber plate 20, outer left front carbon fiber plate 9, outer left carbon fiber plate 13, outer left back carbon fiber plate 17, carbon is fine before the outer right side Plate 15, outer the right side in carbon fiber plate 47 and outer the right side after carbon fiber plate 48 form;Carbon before front carbon fiber plate 7 and outer left front carbon fiber plate 9 and the outer right side outward Fine plate 15 is attached by outer carbon fiber plate connector a8, carbon fiber plate in outer left carbon fiber plate 13 and outer left front carbon fiber plate 9, the outer right side 47 with the outer right side before carbon fiber plate 15 be attached by outer carbon fiber plate connector b11, outer left carbon fiber plate 13 and outer left back carbon fiber plate 17th, in the outer right side carbon fiber plate 47 with outer right after carbon fiber plate 48 be attached by outer carbon fiber plate connector c16, outer left back carbon fiber plate 17 It is attached by outer carbon fiber plate connector d19 with outer rear carbon fiber plate 20 with carbon fiber plate 48 behind the outer right side.Described interior carbon fiber plate is by interior Front carbon fiber plate 4, interior left carbon fiber plate 14, interior right carbon fiber plate 27 and interior rear carbon fiber plate 21 form, interior front carbon fiber plate 4 and interior left carbon fiber plate 14 and interior right carbon fiber plate 27 be attached by interior front carbon fiber plate connector 10, interior rear carbon fiber plate 21 and interior left carbon fiber plate 14 and interior Right carbon fiber plate 27 is attached by interior rear carbon fiber plate connector 18.Also set up with spiral shell between outer carbon fiber plate and interior carbon fiber plate The aluminium alloy square frame 12 of pit, is attached by countersunk head soket head cap screw between each part.Install carbon fibre base plate 23 He again After carbon fibre top board, described housing 50 defines a relatively airtight space as the inside of robot.
In the present embodiment, described relocation mechanism is set to two sets, respectively front-wheel floating mechanism 6 and trailing wheel relocation mechanism 22, front-wheel floating mechanism 6 and trailing wheel relocation mechanism 22 are separately positioned on front side and the rear side of housing 50;Front-wheel floating mechanism 6 He Trailing wheel relocation mechanism 22 structure is identical, all includes wheel fixed mount 29, and omni-directional wheel 30 is arranged on by horizontally disposed optical axis b46 On wheel fixed mount 29, and can rotate on wheel fixed mount 29;It is respectively arranged with slide block in the both sides of wheel fixed mount 29 Fixed mount 31, the optical axis a35 that slide block 33 passes through to be vertically arranged is arranged on slide block fixed mount 31, and can slide on optical axis a35 Dynamic, described slide block 33 adopts aluminium alloy slide block;It is solid that the slide block 33 of both sides passes through screw 32 with the both sides of wheel fixed mount 29 respectively Fixed connection, is provided with spring 34, described slide block fixed mount 31 outside the optical axis a35 between slide block 33 top and slide block fixed mount 31 It is fixed in housing 50, the carbon fibre base plate 23 of housing 50 is provided with the groove corresponding with the bottom of described omni-directional wheel 30, The bottom of omni-directional wheel 30 can be arranged on outside housing 50 through groove.
In the present embodiment, described drive mechanism is set to two sets, respectively Left Drive mechanism 51 and right drive mechanism 49, left Drive mechanism 51 is identical with right drive mechanism 49 structure, all includes first bevel gear 36 and second bevel gear 37, first bevel gear 36 are fixedly connected with the clutch end of motor 3 by jackscrew 52, and first bevel gear 36 is meshed with second bevel gear 37;Second Bevel gear 37 is connected on the wheel shaft 41 of magnetic wheel 38 by jackscrew 52 and carries out axially position, by bonded in magnetic wheel Carry out circumferentially positioned on 38 wheel shaft 41;The wheel shaft 41 of described magnetic wheel 38 passes through clutch shaft bearing flange 39 and second bearing method Blue 40 are arranged in housing 50, and clutch shaft bearing flange 39 and second bearing flange 40 are passed through screw and fixed even with carbon fibre base plate 23 Connect.
The annular that 26, two No. 45 steel of annular permanent magnet that described magnetic wheel 38 includes being magnetized by thickness direction are made is led The outer back-up ring 24 of magnetic sheet 28, aluminum alloy inner ring 25 and nylon, two ring magneto conducting piece 28 are separately positioned on the n pole of annular permanent magnet 26 With s pole;The outer back-up ring 24 of described nylon is arranged between two ring magneto conducting piece 28, the outside of annular permanent magnet 26, in aluminium alloy Circle 25 is arranged between two ring magneto conducting piece 28, the inner side of annular permanent magnet 26;Set in the center of described magnetic wheel 38 It is equipped with wheel shaft 41, wheel shaft 41 and magnetic wheel 38 pass through bonded;Two ring magneto conducting piece 28 are contacted with adsorbed face.
The multi-functional flaw detection robot of described magnetic suck also includes marking mechanism 45, and described marking mechanism 45 is arranged on housing In 50, it includes steering wheel 42, steering wheel 44 and marking pen 43, and the power of marking mechanism 45 is provided by steering wheel 42, and described steering wheel 42 leads to Cross screw to be fixed in the interior right carbon fiber plate 27 of housing 50, the clutch end of steering wheel 42 is fixing even by screw with steering wheel 44 Connect, steering wheel 44 is flexibly connected by latex tubing with marking pen 43, steering wheel 42 is connected with controller.
The traveling control process of the present invention, as shown in fig. 6, the remote-control handle of the present invention adopts the world to fly 6, controllers are led to Cross and stir the rocking bar of remote-control handle and make wireless transmitter launch ppm ripple, ppm signal is demodulated into by the wireless receiver in housing 50 Six road pwm signals, then to be entered by the capturing function (capture pwm signal low and high level saltus step) of pwm module and timer module Interrupt, the signal that controller process receives, and the speed according to the corresponding magnetic wheel 38 of the signal change receiving, complete to machine Device people control out of shape.
The image transmitting process of the present invention, as shown in fig. 7, the present embodiment adopts 5.8g image transmission module, this image passes Defeated module is divided into transmitting terminal and receiving terminal, is respectively necessary for 12v and powers.Photographic head 5 connects the hdmi port that hdmi turns av module, Hdmi turns the transmitting terminal of the av port connection image transmission module of av module, and the receiving terminal of image transmission module is arranged on ground, It is connected with outside av display screen, and av display screen is used for display image.
The main control chip of the controller of the present invention is lpc1768, and the present invention is controlled as the core of circuit with this chip Device, this chip external vp230 bus transceiver and max3232, vp230 is used for can and communicates, and max3232 is used for lpc1768 Ttl level signal be converted into 232 level signals, so that lpc1768 can be communicated with PC, convenient debug.
The power pack of the present invention adopts the li-po battery that rated voltage is 22.2v, in addition also has several blood pressure lowerings on circuit Voltage stabilizing module, for each module for power supply of circuit, including mp2482dn, ams1117-3.3, lm2576-adj and lm2576- 5.0;Wherein, mp2482dn and ams1117-3.3 is used for 22.2v and 5v photovoltaic conversion is 3.3v, and lm2576-adj is used for will 22.2v photovoltaic conversion is 12v, and it is 5v voltage that lm2576-5.0 is used for 22.2v photovoltaic conversion.
On supplying cell, the present invention has supervisory circuit above, and this circuit equally has a microprocessor, Stm32f103c8t6, has electric power detection module and power detection module simultaneously, and electric power detection is by stm32f103c8t6 Adc pin realize, power detection uses max4080, and whole supervisory circuit can realize the monitoring to battery.
The motor that the present invention uses has 12v steering wheel and 24v brush direct current motor, and steering wheel is that main control chip lpc1768 is direct Controlled by pwm ripple, brush direct current motor is that main control chip passes through can Control on Communication driver, thus being controlled by driver Brush direct current motor processed.

Claims (6)

1. a kind of multi-functional flaw detection robot of magnetic suck is it is characterised in that including housing and being arranged on remote-control handle outside housing, It is provided with relocation mechanism, drive mechanism, controller, motor and at least two magnetic wheels in described housing;Described floating engine Structure, drive mechanism, controller and motor are fixed in housing, the clutch end of the motor wheel through drive mechanism and magnetic wheel Axle is fixedly connected, and the control end of motor is connected with controller;It is provided with wireless transmitter in described remote-control handle, in housing Inside it is provided with wireless receiver, described wireless transmitter is corresponding with wireless receiver, and wireless receiver is connected with controller; Photographic head is provided with housing, photographic head is connected with outside display screen through image transmission module;
Described relocation mechanism includes wheel fixed mount, and omni-directional wheel is arranged on wheel fixed mount by horizontally disposed optical axis b, and Can rotate on wheel fixed mount;It is respectively arranged with slide block fixed mount in the both sides of wheel fixed mount, slide block passes through vertically to set The optical axis a putting is arranged on slide block fixed mount, and can slide on optical axis a;The slide block of both sides respectively with wheel fixed mount Both sides are fixedly connected, and are provided with spring, described slide block fixed mount is fixed outside the optical axis a between slide block top and slide block fixed mount In housing, the bottom of housing is provided with the groove corresponding with the bottom of described omni-directional wheel, the bottom of omni-directional wheel can be worn Cross groove to be arranged on outside housing;
Described magnet pulley attached bag includes the annular permanent magnet being magnetized by thickness direction, two ring magneto conducting piece, aluminum alloy inner ring and Buddhist nun The outer back-up ring of dragon, two ring magneto conducting piece are separately positioned on n pole and the s pole of annular permanent magnet;The outer back-up ring of described nylon is arranged on two Between individual ring magneto conducting piece, the outside of annular permanent magnet, aluminum alloy inner ring is arranged between two ring magneto conducting piece, annular permanent magnet The inner side of ferrum, is provided with wheel shaft in the center of described magnetic wheel.
2. the multi-functional flaw detection robot of magnetic suck according to claim 1 is it is characterised in that described housing adopts carbon fiber Sheet material is made.
3. the multi-functional flaw detection robot of magnetic suck according to claim 1 is it is characterised in that described relocation mechanism is set to Two sets, two sets of relocation mechanisms are separately positioned on front side and the rear side of housing.
4. the multi-functional flaw detection robot of magnetic suck according to claim 1 is it is characterised in that described drive mechanism includes One bevel gear and second bevel gear, first bevel gear is fixedly connected with the clutch end of motor, and first bevel gear is bored with second Gear is meshed, and second bevel gear is fixedly connected with the wheel shaft of magnetic wheel, and the wheel shaft of described magnetic wheel passes through bearing flange It is arranged in housing.
5. the multi-functional flaw detection robot of magnetic suck according to claim 1 is it is characterised in that described magnetic suck is multi-functional Flaw detection robot also includes marking mechanism, and described marking mechanism is arranged in housing, and it includes steering wheel, steering wheel and marking pen, institute State steering wheel to be fixed in housing, the clutch end of steering wheel is fixedly connected with steering wheel, steering wheel is flexibly connected with marking pen.
6. the multi-functional flaw detection robot of magnetic suck according to claim 5 is it is characterised in that described steering wheel is led to marking pen Cross latex tubing flexible connection.
CN201510189324.9A 2015-04-20 2015-04-20 Magnetic-adsorption multifunctional flaw detection robot Expired - Fee Related CN104787144B (en)

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* Cited by examiner, † Cited by third party
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WO2019014059A1 (en) * 2017-07-12 2019-01-17 Saudi Arabian Oil Company Compact magnetic crawler vehicle with anti-rocking supports

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CN105857428B (en) * 2016-03-31 2018-06-22 华北理工大学 A kind of Magnetic driving climbs wall device motion and movement technique
CN109229299A (en) * 2018-09-30 2019-01-18 友联船厂(蛇口)有限公司 The magnetic structure of climbing robot magneto crawler belt
CN110481655A (en) * 2019-09-12 2019-11-22 无锡金诚工程技术服务有限公司 Crawler belt magnetic suck steel construction climbs row detection robot
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CN2108007U (en) * 1991-11-27 1992-06-24 曾德文 Climbing device on iron wall
JPH07225191A (en) * 1994-02-10 1995-08-22 Tokyo Gas Co Ltd Movement-type flaw detection robot
CN101293541A (en) * 2008-03-31 2008-10-29 浙江大学 Telecontrol wall-climbing cleaning robot
CN201382780Y (en) * 2009-04-10 2010-01-13 东营市科威智能技术有限公司 Automatic detection machine for internal coating of pipeline
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Publication number Priority date Publication date Assignee Title
WO2019014059A1 (en) * 2017-07-12 2019-01-17 Saudi Arabian Oil Company Compact magnetic crawler vehicle with anti-rocking supports

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