CN104772762A - Special manipulator workpiece taking jig for automobile rear bumper - Google Patents
Special manipulator workpiece taking jig for automobile rear bumper Download PDFInfo
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- CN104772762A CN104772762A CN201510195201.6A CN201510195201A CN104772762A CN 104772762 A CN104772762 A CN 104772762A CN 201510195201 A CN201510195201 A CN 201510195201A CN 104772762 A CN104772762 A CN 104772762A
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- rear bumper
- beams
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- longitudinal
- tail
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Abstract
The invention relates to a special manipulator workpiece taking jig for an automobile rear bumper. The special manipulator workpiece taking jig comprises two long longitudinal beams, two short cross beams and two longitudinal straining beams, wherein a connecting plate which is used for being connected with a manipulator is arranged on the two long longitudinal beams, and the two short cross beams are connected onto the two longitudinal straining beams. The innovation point of the special manipulator workpiece taking jig is as follows: the two longitudinal straining beams are connected onto one long longitudinal beam and are located between the two short cross beams, each longitudinal straining beam is connected with a pulling traction cylinder I through a mounting flat plate, each pulling traction cylinder I is connected with a vacuum sucking disc I, each short cross beam is connected with two pulling traction cylinders II through L-shaped mounting plates, and each pulling traction cylinder II is connected with a vacuum sucking disc II. The special manipulator workpiece taking jig is particularly applicable to the workpiece taking work of rear bumpers of Hongguang automobiles of SGMW; after adopting the jig, manual workpiece taking is not required, normal workpiece taking can be ensured, and the efficiency and qualified rate of production are increased.
Description
Technical field
The present invention relates to a kind of pickup tool coordinated with manipulator, particularly the grand smooth automobile rear bumper special manipulator pickup tool of a kind of SGMW company.
Background technology
The rear bumper of the grand smooth automobile of the SGMW company that the injection machine of current most enterprises is produced, main by artificial pickup, need switch gate and enter the inner artificial pickup of injection machine, labor strength is large, cycle is unstable, class yields poorly, and product touches that to scratch the scrappage that causes high, and security is low.
Adopt manipulator to coordinate with tool pickup to increase work efficiency, ensure product quality, also can ensure the security of staff simultaneously.Workpiece-taking of plastic jetting-moulding machine manipulator is primarily of X-axis, Y-axis and Z axis composition, and each axle, by the Serve Motor Control of correspondence, by the programming to program, can realize the pickup to injection molding machine product; The pickup of certain just single product that general each taking mechanical hand is corresponding, realize the pickup of two or more products, will increase the tool of manipulator program and increase corresponding product.
The out-of-shape of rear bumper, particularly there is buckle in the rear bumper mould side of the grand smooth vehicle of five water chestnuts, product stripping difficulty.At present there are no the relevant report for the special manipulator pickup tool of the five water chestnuts grand smooth vehicle rear bumper demoulding.
Summary of the invention
The technical problem to be solved in the present invention is: provide the automobile rear bumper special manipulator pickup tool that the demoulding of a kind of five water chestnut grand smooth vehicle rear bumper is special, do not need after adopting this tool to rely on artificial pickup again, normal pickup can be guaranteed, improve efficiency and the qualification rate of production, solve the weak point that above-mentioned prior art exists.
The technical scheme solved the problems of the technologies described above is: a kind of automobile rear bumper special manipulator pickup tool, comprise two long longerons, two tail trimmers and two longitudinal straining beams, two described long longerons are provided with the connecting plate for being connected with manipulator, two tail trimmers are connected on two long longerons, two described longitudinal straining beams are connected to wherein on a long longeron and between two tail trimmers, the longitudinal straining beam of every root is all connected with pulling cylinder I by installing flat board, pulling cylinder I is connected with vacuum cup I, described every root tail trimmer all connects two pulling cylinders II by L-type installing plate, each pulling cylinder II is all connected with vacuum cup II.
Horizontal range L1 between two described vacuum cup I centers is 1.1 ~ 1.3m, the line of centres of two vacuum cups II on a described wherein tail trimmer is parallel with the line of centres of two vacuum cups II on another root tail trimmer, horizontal range L2 between two vacuum cup II lines of centres on two tail trimmers is 2.1 ~ 2.3m, and the horizontal range L3 between two vacuum cup II lines of centres on vacuum cup I center and close tail trimmer is 0.40 ~ 0.55m.
Described long longeron, tail trimmer and longitudinal straining beam are four faces and all have the tetragonal body shape of installing groove, and the A/F D1 of described installation groove is less than the width D 2 in groove.
The present invention is the pickup work of the rear bumper being specially adapted to the grand smooth automobile of SGMW company, has following beneficial effect:
1, do not need to rely on artificial pickup again after adopting the present invention, the pickup of rear bumper manipulator fully-automatic production can be realized, carry out fully-automatic production, normal pickup can be guaranteed.
2, injection cycle is reduced, insurance injection moulding class output and qualification rate after promoting.Injection cycle is reduced to 80S by 100S, and qualification rate is promoted to 99% by 95%.
3, be kept to a station by original two stations, reduce the labour intensity of workman.By 300,000/year calculating, station reduces to 1 people by 2 original people, can save labour cost 2000*12=24000 unit every year, newly-increased production capacity 6,300,000 yuan.
Below, in conjunction with the accompanying drawings and embodiments the technical characteristic of the automobile rear bumper special manipulator pickup tool of the present invention is further described.
Accompanying drawing explanation
Fig. 1: the automobile rear bumper special manipulator pickup tool of the present invention connects one of rear bumper stereogram.
Fig. 2: the automobile rear bumper special manipulator pickup tool of the present invention connects rear bumper stereogram two.
Fig. 3 ~ Fig. 5: the automobile rear bumper special manipulator pickup jig structure schematic diagram of the present invention.
Fig. 3: main body figure, Fig. 4: right view, Fig. 5: upward view.
Fig. 6: the sectional view of the present invention's each beam.
In figure: 1-connecting plate, the long longeron of 2-, the longitudinal straining beam of 3-, 4-pulling cylinder I, 5-vacuum cup I, 6-is installed dull and stereotyped, 7-tail trimmer, 8-L type installing plate, and 9-pulling cylinder II, 10-vacuum cup II, 11-installs groove, P-rear bumper.
Detailed description of the invention
Embodiment one: a kind of automobile rear bumper special manipulator pickup tool, comprise two long longerons 2, two tail trimmers 7 and two longitudinal straining beams 3, described two long longerons 2 are provided with the connecting plate 1 for being connected with manipulator, two tail trimmers are connected on two long longerons, described two longitudinal straining beams 3 are connected to wherein on a long longeron 2 and between two tail trimmers 7, the longitudinal straining beam 3 of every root is all connected with pulling cylinder I 4 by installing dull and stereotyped 6, pulling cylinder I is connected with vacuum cup I 5, described every root tail trimmer 7 all connects two pulling cylinders II 9 by L-type installing plate 8, each pulling cylinder II is all connected with vacuum cup II 10.
Horizontal range L1 between two described vacuum cup I 5 centers is 1.1 ~ 1.3m, preferred 1.25m, the line of centres of two vacuum cups II 10 on a described wherein tail trimmer is parallel with the line of centres of two vacuum cups II 10 on another root tail trimmer, horizontal range L2 between two vacuum cup II 10 lines of centres on two tail trimmers is 2.1 ~ 2.3m, preferred 2.22m, horizontal range L3 between two vacuum cup II 10 lines of centres on vacuum cup I 5 center and close tail trimmer is 0.40 ~ 0.55m, preferred 0.48m.
Described long longeron 2, tail trimmer 7 and longitudinal straining beam 3 are four faces and all have the tetragonal body shape of installing groove 11, and the A/F D1 of described installation groove is less than the width D 2 in groove, so that install corresponding parts on each beam.
The course of work: connecting plate 1 of the present invention is connected with manipulator, first controlling pulling cylinder II 9 makes vacuum cup II 10 hold rear bumper, pulling cylinder II 9 continues action, vacuum cup II 10 is driven rear bumper to be extracted the buckle of mould side, after extracting the point that rear bumper side blocks, controlling pulling cylinder I 4 action again makes vacuum cup I 5 hold rear bumper, and rear bumper is taken out mould by last manipulator behavior completely, completes pickup work.
Claims (3)
1. an automobile rear bumper special manipulator pickup tool, comprise two long longerons (2), two tail trimmers (7) and two longitudinal straining beams (3), two described long longerons (2) are provided with the connecting plate (1) for being connected with manipulator, two tail trimmers are connected on two long longerons, it is characterized in that: two described longitudinal straining beams (3) are connected to a wherein long longeron (2) and go up and be positioned between two tail trimmers (7), the longitudinal straining beam (3) of every root is all connected with pulling cylinder I (4) by installing dull and stereotyped (6), pulling cylinder I is connected with vacuum cup I (5), described every root tail trimmer (7) all connects two pulling cylinders II (9) by L-type installing plate (8), each pulling cylinder II is all connected with vacuum cup II (10).
2. automobile rear bumper special manipulator pickup tool according to claim 1, it is characterized in that: the horizontal range L1 between described two vacuum cups I (5) center is 1.1 ~ 1.3m, the line of centres of two vacuum cups II (10) on a described wherein tail trimmer is parallel with the line of centres of two vacuum cups II (10) on another root tail trimmer, horizontal range L2 between two vacuum cups II (10) line of centres on two tail trimmers is 2.1 ~ 2.3m, horizontal range L3 between two vacuum cups II (10) line of centres on vacuum cup I (5) center and close tail trimmer is 0.40 ~ 0.55m.
3. automobile rear bumper special manipulator pickup tool according to claim 1 and 2, it is characterized in that: described long longeron (2), tail trimmer (7) and longitudinal straining beam (3) are four faces and all have the tetragonal body shape of installing groove (11), and the A/F D1 of described installation groove is less than the width D 2 in groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510195201.6A CN104772762A (en) | 2015-04-22 | 2015-04-22 | Special manipulator workpiece taking jig for automobile rear bumper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510195201.6A CN104772762A (en) | 2015-04-22 | 2015-04-22 | Special manipulator workpiece taking jig for automobile rear bumper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104772762A true CN104772762A (en) | 2015-07-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510195201.6A Pending CN104772762A (en) | 2015-04-22 | 2015-04-22 | Special manipulator workpiece taking jig for automobile rear bumper |
Country Status (1)
| Country | Link |
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| CN (1) | CN104772762A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105383000A (en) * | 2015-12-14 | 2016-03-09 | 芜湖恒信汽车内饰制造有限公司 | Manipulator gripping tool |
| CN108127681A (en) * | 2018-01-12 | 2018-06-08 | 上海发那科机器人有限公司 | A kind of robot servo hand claw for carrier vehicle bumper |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62292581A (en) * | 1986-06-13 | 1987-12-19 | Honda Motor Co Ltd | Bumper attaching jig |
| CN201693554U (en) * | 2010-06-22 | 2011-01-05 | 翁岳昆 | Feeding manipulator of full-automatic insole shaper |
| JP2011042006A (en) * | 2009-08-21 | 2011-03-03 | Honda Motor Co Ltd | Suction device and suction method using the same |
| CN203438513U (en) * | 2013-08-06 | 2014-02-19 | 宁波世控自动化科技有限公司 | Bumper taking device |
| CN103862204A (en) * | 2014-02-27 | 2014-06-18 | 江***力汽车装备有限公司 | Automobile bumper grabbing mechanism |
| CN204249268U (en) * | 2014-10-31 | 2015-04-08 | 东莞市广正模具塑胶有限公司 | A kind of to plastic parts automatic device for taking out in mould |
| CN204673637U (en) * | 2015-04-22 | 2015-09-30 | 柳州正远机电有限公司 | Automobile rear bumper special manipulator pickup tool |
-
2015
- 2015-04-22 CN CN201510195201.6A patent/CN104772762A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62292581A (en) * | 1986-06-13 | 1987-12-19 | Honda Motor Co Ltd | Bumper attaching jig |
| JP2011042006A (en) * | 2009-08-21 | 2011-03-03 | Honda Motor Co Ltd | Suction device and suction method using the same |
| CN201693554U (en) * | 2010-06-22 | 2011-01-05 | 翁岳昆 | Feeding manipulator of full-automatic insole shaper |
| CN203438513U (en) * | 2013-08-06 | 2014-02-19 | 宁波世控自动化科技有限公司 | Bumper taking device |
| CN103862204A (en) * | 2014-02-27 | 2014-06-18 | 江***力汽车装备有限公司 | Automobile bumper grabbing mechanism |
| CN204249268U (en) * | 2014-10-31 | 2015-04-08 | 东莞市广正模具塑胶有限公司 | A kind of to plastic parts automatic device for taking out in mould |
| CN204673637U (en) * | 2015-04-22 | 2015-09-30 | 柳州正远机电有限公司 | Automobile rear bumper special manipulator pickup tool |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105383000A (en) * | 2015-12-14 | 2016-03-09 | 芜湖恒信汽车内饰制造有限公司 | Manipulator gripping tool |
| CN105383000B (en) * | 2015-12-14 | 2018-04-10 | 芜湖恒信汽车内饰制造有限公司 | A kind of manipulator gripping apparatus |
| CN108127681A (en) * | 2018-01-12 | 2018-06-08 | 上海发那科机器人有限公司 | A kind of robot servo hand claw for carrier vehicle bumper |
| CN108127681B (en) * | 2018-01-12 | 2023-11-21 | 上海发那科机器人有限公司 | Robot servo paw for carrying automobile bumper |
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Application publication date: 20150715 |