CN104742031B - A kind of composition, method and mould for adjusting grinding pad grinding cutting force - Google Patents
A kind of composition, method and mould for adjusting grinding pad grinding cutting force Download PDFInfo
- Publication number
- CN104742031B CN104742031B CN201510160200.8A CN201510160200A CN104742031B CN 104742031 B CN104742031 B CN 104742031B CN 201510160200 A CN201510160200 A CN 201510160200A CN 104742031 B CN104742031 B CN 104742031B
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- CN
- China
- Prior art keywords
- aerosil
- addition
- resin
- diamond
- abrasive
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
- B24D3/32—Resins or natural or synthetic macromolecular compounds for porous or cellular structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention provides a kind of composition, method and mould for adjusting grinding pad grinding cutting force, the raw material of diamond abrasive tool includes abrasive material, resin and aerosil, and the specific surface area of the aerosil is 50~400m2/ g, addition are the 0.5~2% of raw material gross weight.The present invention uses cutting force conditioning agent of the aerosil as resin abrasive tools, can effectively adjust grinding cutting force and product surface roughness, be widely used in the grinding tool of various resinoids and abrasive material, meet the production requirement of different product and process.
Description
Technical field
The present invention relates to the technical field of resin abrasive tools, especially, is related to a kind of group for adjusting grinding pad grinding cutting force
Compound, method and mould.
Background technology
At present, most domestic glass, the attrition process of ceramics are to use the free type that Brown Alundum is added in cooling water
The problems such as stock-removing efficiency is low, converted products yield is low, rear process is difficult be present in grinding technics, this technique.Minnesota Mining and Manufacturing Company
The grinding pad roughly ground and refined for glass is successfully developed, stock-removing efficiency is high, converted products yield is high, but grinding pad kind list
One, it is impossible to meet that different product and grinding process are required grinding cutting force and the different of product surface roughness.
Lens Technology Co., Ltd. discloses a kind of epoxy resin type diamond grinding pad and preparation method thereof, and (this is special
Profit is also in publicity), but do not pay close attention to the grinding cutting force of grinding pad and the regulation problem of product surface roughness.
The content of the invention
Present invention aims at a kind of composition, method and mould for adjusting grinding pad grinding cutting force is provided, to solve
Current grinding pad can not according to the actual requirements, the technology that the grinding cutting force scope to demand in preparation process is adjusted
Problem.
To achieve the above object, the invention provides a kind of method for adjusting grinding pad grinding cutting force, in resin abrasive tools
Raw material in add aerosil, the raw material of resin abrasive tools includes abrasive material, resin and auxiliary agent, the aerosil
Specific surface area is 50~400m2/ g, addition are the 0.5~2% of raw material gross weight.
Preferably, the abrasive size is 5~100 μm.
Preferably, the abrasive material is diamond, and diamond average grain diameter is 10-60 μm.
Preferably, diamond addition is 10-25wt%.
Preferably, the resin content is 40-50wt%.
Preferably, the addition of the aerosil is 0.02-0.2 times of diamond weight added in grinding tool.
Preferably, the resin includes epoxy resin, phenolic resin, polyurethane and corresponding all kinds of modified resins.
The invention provides a kind of composition for adjusting grinding pad grinding cutting force, including abrasive material, resin and gas phase dioxy
SiClx, the specific surface area of the aerosil is 50~400m2/ g, addition are the 0.5~2% of composition total weight.
The invention provides a kind of resin abrasive tools, raw material includes abrasive material, resin and aerosil, the gas phase dioxy
The specific surface area of SiClx is 50~400m2/ g, addition are the 0.5~2% of raw material gross weight.
The invention has the advantages that:
The present invention uses cutting force conditioning agent of the aerosil as resin abrasive tools, can effectively adjust grinding cutting
Power and product surface roughness, it is widely used in the grinding tool of various resinoids and abrasive material, meets the production of different product and process
It is required that.
Inventor has found, when specific surface area is identical, with the content increase of aerosil, cutting force reduces, production
The surface roughness increase of product;When content is identical, with the specific surface area increase of aerosil, cutting force increase, production
The surface roughness of product reduces.Therefore, in actual production process, can select to reduce or increase cutting force according to the actual requirements,
Change the surface roughness of product therewith.
Aerosil adds in dispensing, if addition is very little, the influence to cutting force is small, and thickening power
Unobvious, it is impossible to effectively prevent the sedimentation of diamond;Addition is excessive, and thickening power is too strong, is unfavorable for mold filling, by inventor
Many experiments, addition is 0.5~2% more suitable for raw material gross weight.
The adjacent aggregation of nano grade gas phase silicon dioxide of the present invention is formed well-regulated by Hydrogenbond
Network structure, there is thickening power, addition is more, and thickening power is more obvious, can effectively reduce because in grinding pad production process
The problem of cutting force caused by diamond sedimentation is unstable;When plus shearing force, a part of hydrogen bond destroys, and viscosity reduces,
Therefore the addition of aerosil can't cause filler difficulty big.
In addition, aerosil belongs to cheap convenient source, source is wide, and cost is low, can meet industrialized production.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
The present invention is further detailed explanation below.
Embodiment
Embodiments of the invention are described in detail below, but the present invention can be limited and covered according to claim
Multitude of different ways implement.
A kind of method for adjusting grinding pad grinding cutting force, the raw material of resin abrasive tools include abrasive material, resin and gas phase dioxy
SiClx, and the auxiliary substance such as other fillers, lubricant, chemical assistant.Aerosil adds in mould feed proportioning,
It is well mixed with other raw materials.The specific surface area of the aerosil is 50~400m2/ g, addition are that raw material is total
The 0.5~2% of weight.
It is specific embodiment below.
Embodiment 1
Aerosil is added in certain modified epoxy diamond abrasive tool raw material, its content and specific surface area are to cutting
Cut the influence such as following table of power and product surface roughness.
The grinding tool is mainly made up of following components:
The average grain diameter of diamond is 60 μm, addition 10wt%;
The addition of modified epoxy is 45wt%;
Aerosil specific surface area is 50~400m2/ g, addition are 0.5~2wt%.
The addition of aerosil is 0.05-0.2 times of the diamond weight added in grinding tool.
Specific surface area is 100m in the example 1 of table 1 mill pad2The aerosil of/g different content is to cutting force and table
The influence of surface roughness (product material is glass).
Content (wt%) | Cutting force (s/10 μm) | Ra(nm) |
0 | 10 | 500 |
0.5 | 6 | 550 |
1.0 | 4 | 620 |
1.5 | 2 | 740 |
2.0 | 1 | 880 |
As can be seen from Table 1, when specific surface area is identical, with the content increase of aerosil, cutting force reduces, production
The surface roughness increase of product.
In the grinding pad of 2 example of table 1 content be the aerosil of 0.5wt% different specific surface areas to cutting force and
The influence of surface roughness (product material is glass)
Specific surface area (m2/g) | Cutting force (s/10 μm) | Ra(nm) |
50 | 2 | 740 |
100 | 4 | 620 |
250 | 6 | 550 |
400 | 7 | 490 |
As can be seen from Table 2, when content is identical, with the specific surface area increase of aerosil, cutting force increase, production
The surface roughness of product reduces.
Embodiment 2
Aerosil is added in certain polyurethane diamond abrasive tool raw material, its content is thick to cutting force and product surface
The influence of rugosity such as following table.
The grinding tool is mainly made up of following components:
The average grain diameter of diamond is 40 μm, addition 15wt%;
The addition of polyurethane is 40wt%;
Aerosil specific surface area is 50~400m2/ g, addition are 0.5~2wt%.
The addition of aerosil is 0.033-0.133 times of the diamond weight added in grinding tool.
Specific surface area is 250m in the example 2 of table 3 mill pad2The aerosil of/g different content is to cutting force and table
The influence of surface roughness (product material is glass)
As can be seen from Table 3, when specific surface area is identical, with the content increase of aerosil, cutting force reduces, production
The surface roughness increase of product.
In the grinding pad of 4 example of table 2 content be the aerosil of 1.0wt% different specific surface areas to cutting force and
The influence of surface roughness (product material is glass)
As can be seen from Table 4, when content is identical, with the specific surface area increase of aerosil, cutting force increase, production
The surface roughness of product reduces.
Embodiment 3:
Aerosil is added in certain phenolic resin type diamond abrasive tool raw material, its content is to cutting force and product table
The influence of surface roughness such as following table.
The grinding tool is mainly made up of following components:
The average grain diameter of diamond is 10 μm, addition 25wt%;
The addition of phenolic resin is 50wt%;
Aerosil specific surface area is 50~400m2/ g, addition are 0.5~2wt%.
The addition of aerosil is 0.02-0.08 times of the diamond weight added in grinding tool.
Specific surface area is 100m in the example 3 of table 5 mill pad2The aerosil of/g different content is to cutting force and table
The influence of surface roughness (product material is glass)
As can be seen from Table 5, when specific surface area is identical, with the content increase of aerosil, cutting force reduces, production
The surface roughness increase of product.
In the grinding pad of 6 example of table 3 content be the aerosil of 2.0wt% different specific surface areas to cutting force and
The influence of surface roughness (product material is glass)
As can be seen from Table 6, when content is identical, with the specific surface area increase of aerosil, cutting force increase, production
The surface roughness of product reduces.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (5)
- A kind of 1. method for adjusting grinding pad grinding cutting force, it is characterised in that gas phase two is added in the raw material of resin abrasive tools Silica, the raw materials of resin abrasive tools include abrasive material, resin and auxiliary agent, the specific surface area of the aerosil for 50~ 400m2/ g, addition are 0.5~2wt% of raw material gross weight, and the abrasive material is diamond, and diamond average grain diameter is 40-60 μm, diamond addition is the 10-25wt% of raw material gross weight;The addition of the aerosil is what is added in grinding tool 0.02 times of abrasive diamond weight.
- 2. according to the method for claim 1, it is characterised in that the resin content is the 40- of raw material gross weight 50wt%.
- 3. according to the method for claim 1, it is characterised in that the resin includes epoxy resin, phenolic resin, polyurethane And the one or more in corresponding all kinds of modified resins.
- 4. a kind of composition for adjusting grinding pad grinding cutting force made from any one of claim 1-3 methods described, including mill Material, resin and aerosil, the specific surface area of the aerosil is 50~400m2/ g, addition are composition The 0.5~2% of gross weight, diamond average grain diameter are 40-60 μm, and diamond addition is the 10-25wt% of raw material gross weight; The addition of the aerosil is 0.02 times of the abrasive diamond weight added in grinding tool.
- 5. a kind of resin abrasive tools made from any one of claim 1-3 methods described, raw material includes abrasive material, resin and gas phase dioxy SiClx, the specific surface area of the aerosil is 50~400m2/ g, addition are 0.5~2wt% of raw material gross weight, Diamond average grain diameter is 40-60 μm, and diamond addition is the 10-25wt% of raw material gross weight;The aerosil Addition be 0.02 times of abrasive diamond weight added in grinding tool.
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CN104742031B true CN104742031B (en) | 2017-11-17 |
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CN114131516B (en) * | 2021-12-09 | 2023-01-31 | 郑州磨料磨具磨削研究所有限公司 | Grinding wheel with controllable machining roughness and grinding process |
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JP2001071275A (en) * | 1999-08-31 | 2001-03-21 | Noritake Co Ltd | Grindstone for grinding cutter |
US20020016139A1 (en) * | 2000-07-25 | 2002-02-07 | Kazuto Hirokawa | Polishing tool and manufacturing method therefor |
JP2007214205A (en) * | 2006-02-07 | 2007-08-23 | Fujimi Inc | Polishing composition |
JP2013086217A (en) * | 2011-10-19 | 2013-05-13 | Dic Corp | Urethane resin composition for polishing pad, polyurethane polishing pad, and method of manufacturing polyurethane polishing pad |
CN103056788B (en) * | 2012-12-26 | 2016-01-27 | 厦门宇信金刚石工具有限公司 | A kind of preparation method of sharp epoxy resin binder diamond grinding tool |
CN104261726B (en) * | 2014-09-18 | 2016-02-03 | 蓝思科技股份有限公司 | Special grinding pad of a kind of two-sided fine finishining of optical glass and preparation method thereof |
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