CN103056788B - A kind of preparation method of sharp epoxy resin binder diamond grinding tool - Google Patents

A kind of preparation method of sharp epoxy resin binder diamond grinding tool Download PDF

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Publication number
CN103056788B
CN103056788B CN201210573506.2A CN201210573506A CN103056788B CN 103056788 B CN103056788 B CN 103056788B CN 201210573506 A CN201210573506 A CN 201210573506A CN 103056788 B CN103056788 B CN 103056788B
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epoxy resin
grinding tool
parts
sharp
preparation
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CN103056788A (en
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张水洞
邓国川
曾云峰
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Huian Yuxin Diamond Tools Co ltd
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Ashine Diamond Tools Co ltd
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Abstract

The invention discloses a kind of preparation method of sharp epoxy resin binder diamond grinding tool, its working lining is made primarily of diamond abrasive, epoxy adhesive, curing agent, auxiliary abrasive, filler and auxiliary addition agent; First by self-sharpening diamond 5 ~ 20 parts, auxiliary abrasive 5 ~ 28 parts, filler 10 ~ 40 parts, other auxiliary addition agents 0.5 ~ 10 part, after mechanical mixture is even, with liquid epoxies 17 ~ 45 parts, after 5 ~ 25 parts, curing agent is mixed together and stirs, by the mode of cast, will have in the said mixture injected plastic mould of mobility, after solidification, obtain sharp epoxy resin binder diamond grinding tool; Above number is mass percent.The present invention compared with the grinding tool of hot-forming preparation, preparation process simple process, energy-saving and emission-reduction, the pollution of solid dust to environment can be reduced, environmental protection, speed of production, compared with external existing product, then there is the advantages such as sharpness is high, self-sharpening is strong, polishing effect is good, the life-span is long.

Description

A kind of preparation method of sharp epoxy resin binder diamond grinding tool
Technical field
The present invention relates to a kind of grinding tool, espespecially a kind of preparation method of sharp epoxy resin binder diamond grinding tool.
Background technology
Superhard material resin abrasive tools is for abrasive material with superhard material diamond or cubic boron nitride, take resin-oatmeal as bonding agent, add suitable packing material, that is made by preparation, mixing, hot-forming, solidification and the technical process such as machining is had certain geometrical shape, can be suitable for a kind of machining tool that different grinding requires.In superhard material grinding tool, resinoid bonded grinding tool proportion is about 30% ~ 60%, and superhard material resin abrasive tools has raw material and is easy to get, and cost is low; Low-temperature setting, with short production cycle, equipment needed thereby and manufacturing process flow simple; Grinding efficiency is high; Grinding tool self-sharpening is good, not easily blocks, and processed subject surface is not easily burnt; The advantages such as grinding tool has certain elasticity, and polishing performance is good.Affect the factor of the sharpness of superhard material resin abrasive tools, life-span and grinding performance, mainly comprise the factor such as kind and ratio of diamond, resinoid bond.The resin that can be used as polishing abrasive tool at present has many kinds, such as phenolic resins, epoxy resin, polyurethane resin, Pioloform, polyvinyl acetal etc.What wherein grinding tool industry was the most frequently used is phenolic resins, and it has higher heat resistance, has now been widely used for manufacturing resin wheel, resin cutting slice etc.But cause phenolic resins decomposition or softening owing to releasing a large amount of thermal conductances in grinding process, cohesive force declines, abrasive material comes off in a large number, make in actual grinding application, expensive superhard material does not have complete blunt just to come off, this has had a strong impact on grinding efficiency and the grinding ratio of grinding tool, also result in very large waste simultaneously.And have accessory substance in Analysis on Curing Process of Phenolic to generate, adhesion strength is low, and rigidity is comparatively large, and polishing performance is poor, be used for making polishing abrasive tool also not bery desirable.In addition, have the generation of small-molecular-weight accessory substance in solidification process, to ask the grinding tool making densification just must pressurize in the curing process, this will inevitably make complex process.Other various resins, as polyurethane resin, Pioloform, polyvinyl acetal, polyimides, polyphenylene sulfide etc. also all there is complex manufacturing, the factor such as production efficiency is low, poisonous and affect its scope of application.
Epoxy resin (EP) is the very important thermosetting resin of a class, and it is one of most widely used matrix resin in polymer matrix composite.The epoxy resin added after curing agent solidification has good physical and chemical performance, the surface of it and material has excellent adhesive property, dielectric properties are good and cure shrinkage is little, product size good stability, hardness is high, pliability is better, to alkali and most of solvent-stable, is commonly used for the purposes such as cast, dipping, lamination material, bonding agent, coating.Epoxy resin has the strongest cohesive force, has very high cohesive force to metal, the multiple material such as nonmetal.This is convenient to add various inserts in grinding tool very much, and it has higher intensity when inserts large percentage to make grinding tool.Secondly, epoxy resin also has certain heat resistance.Epoxy resin has the heat resistance of 20 ~ 300 DEG C after by anhydride-cured.If inorganic filler content is high, heat resistance also can improve further.3rd, epoxy resin has good elasticity, and after especially adding endurable active toughener in epoxy resin, elasticity increases substantially.
Chinese patent CN101200053A reports the grinding tool of a kind of epoxy resin in conjunction with abrasive compound, comprise 15 ~ 78% epoxy resin, 2 ~ 44% abrasive material and 4 ~ 18% curing agent, abrasive material described in its Patent comprises one or more the above combinations in diamond, carborundum or corundum, curing agent comprises 4,4, one or more the combination in-methylene dianiline, solid diaminodiphenyl-methane or liquid modifying ~ amino ~ phenylmethane.The epoxy resin that this invention obtains can be applicable to various grinding-polishing equipment in conjunction with the grinding tool of abrasive compound.
Except resin types is to the diamond abrasive of diamond employing from sharp type, effectively can improve the stock-removing efficiency of grinding tool, Chinese patent CN1762660A reports a kind of preparation method of diamond resin grinding tool, the working lining of its feature technology mainly grinding tool is primarily of self-sharpening diamond abrasive material (12.5 ~ 31.25%, volume ratio, lower with), resinoid bond (40% ~ 50%), filler make (hard carbide of 5 ~ 15%, the hardening oxidation thing of 5 ~ 15% and 0 ~ 3% the additive of graphite composition), this invention grinding tool grinding efficiency is high, long service life.
Compared with traditional phenolic resin binder diamond tool, although epoxy resin binder diamond grinding tool has, the life-span is long, polishing effect good, in bruting process, diamond abrasive not easily drops too early, processing and forming is simple, yield rate is advantages of higher comparatively, but uses in reality and still there is technical problem in production process:
1, epoxy resin anti-wear performance is good, and it is large that diamond goes out tough difficulty, and ground effect is poor, sharp not.
2, when epoxy resin content is lower than 50%, the mixture viscosity after diamond, resin, curing agent and filler stir is large, and flowing difficulty is large, and shaping rear grinding tool presents gross blow hole and the discontented defect of cast.
3, in the epoxy resin diamond abrasive tool process of preparation different meshes, when the order number of abrasive material is lower than 200 object time, often there is abrasive material sedimentation problem in the grinding tool after shaping, causes polishing uneven.
Summary of the invention
Technical problem to be solved by this invention is to provide that a kind of grinding is sharp, the preparation method of the sharp epoxy resin binder diamond grinding tool of long service life, and it has the formula of good fluidity.
For solving the problems of the technologies described above, technical solution of the present invention is:
A preparation method for sharp epoxy resin binder diamond grinding tool, its working lining is made primarily of diamond abrasive, epoxy adhesive, curing agent, auxiliary abrasive, filler and other auxiliary addition agents; First by self-sharpening diamond 5 ~ 20 parts, auxiliary abrasive 5 ~ 28 parts, filler 10 ~ 40 parts, other auxiliary addition agents 0.5 ~ 10 part, after mechanical mixture is even, with liquid epoxies 17 ~ 45 parts, after 5 ~ 25 parts, curing agent is mixed together and stirs, by the mode of cast, will have in the said mixture injected plastic mould of mobility, after solidification, obtain sharp epoxy resin binder diamond grinding tool; Above number is mass percent.
Described mixture is injected into after in mould of plastics, leave standstill after 5 ~ 60 minutes, the nylon buckles cloth being coated with upper epoxy resin and curing agent is in advance attached on not completely crued grinding tool top surface, at 15 ~ 90 DEG C, pressure leaves standstill solidification demoulding after 12 ~ 24 hours under being not less than 1500Pa, grinding tool put into 80 ~ 90 DEG C of baking oven solidifications after 6 ~ 10 hours, obtained described sharp epoxy resin binder diamond grinding tool.
Described epoxy resin is glycidyl type epoxy resin or epoxidation of olefins type epoxy resin; Specifically comprise bisphenol A type epoxy resin, bisphenol-s epoxy resin, bisphenol f type epoxy resin, epoxidation linear phenol-aldehyde resin, para-aminophenol three-glycidyl base epoxy, tetrahydrophthalic acid bisglycidyl ester epoxy resin (711#), amino tetrafunctional epoxy resin, epoxidized polybutadiene, vinyl cyclic ethylene bifunctional epoxy resin (6206#) and 3, a kind of or two kinds and above combination in 4-epoxidation, 6-cyclohexanecarboxylic acid epoxy resin (6201#), its epoxide number is 0.23 ~ 1.2.
Described curing agent is one or more the combination in aliphatic polyamine, aromatic polyamine, tertiary amines curing agent, imidazole curing agent, acid anhydride type curing agent; Specifically comprise 4, one or both and above combination in 4 '-methylene dianiline, liquid modifying diaminodiphenyl-methane, modification diaminodiphenyl-methane and its derivative, PPOX base diamines and its derivative, phenolic aldehyde amine (PPA), methyl tetrahydro phthalic anhydride.
Described adamantine kind comprises one or both and above combination in single-crystal diamond, polycrystalline diamond, microcrystalline diamond, and the adamantine particle order number used is 25 ~ 3000 orders.
Described auxiliary abrasive comprises one or both combinations in carborundum, corundum, use the particle order number of auxiliary abrasive to be 25 ~ 3000 orders.
Described filler is mainly a kind of or two kinds and above combination in aluminium oxide, aluminium hydroxide, zinc oxide, magnesium hydroxide, talcum powder, calcium carbonate, glass powder, hollow quartzy microballoon, use the particle order number of filler to be 200 ~ 5000 orders.
Other described auxiliary addition agents are defoamer, and this defoamer is one in modified organic silicon ketone compound, modified polyether compound or two kinds of combinations, and its consumption mass percent is 0.5 ~ 10 part.
Other described auxiliary addition agents are wetting agent, and this wetting agent is one in the lower alcohol such as ethanol, butanols or two kinds of combinations, and its consumption mass percent is 0.5 ~ 10 part.
Other described auxiliary addition agents are viscosity modifier, this viscosity modifier includes a kind of or two kinds and above combination in organic silane compound, alkyl phenolic resin, rosin, modified rosin, modified starch, porous nano particle, and its consumption mass percent is 0.5 ~ 5 part.
The present invention can be applicable to polishing, the polishing of various hard working face, especially polishing, the polishing field such as maturing floor, vitrified tile and ultra hard ceramic.The present invention is compared with the grinding tool of hot-forming preparation, it is easy that its preparation process has operating procedure, energy-saving and emission-reduction, reduce solid dust to the pollution of environment, accomplish environmental protection, the advantages such as speed of production is fast, compared with external existing product, then have the advantages such as sharpness is high, self-sharpening is strong, polishing effect is good, the life-span is long.
More specifically, the present invention has the following advantages:
1, epoxy resin is combined firmly with rough surface, the rough self-sharpening diamond abrasive grain of shape, can avoid coming off too early.
2, along with the reduction of grinding tool epoxy resin content, more easily directly contact with processing object from sharp type diamond abrasive grains, and in grinding process " micro-sword is broken ", define multiple sharp basil, increase and tough speed, thus improve the grinding Sharpness of grinding tool.
3, add the auxiliary abrasive such as carborundum, corundum and have that hardness is high, good heat resistance, wearability are good, thermal coefficient of expansion is little, can play the effect of auxiliary abrasive.
4, in order to improve mobile performance, filler in the present invention all adopts has good lubrication effect, ganoid inorganic filler, reduce the viscosity of epoxy-resin systems, thus obtain the mixture with good casting performance, the filler used can also effectively suppress order number lower than 200 the sinking of the abrasive material such as diamond, carborundum, thus the problem that when adopting liquid epoxies cast, diamond distribution is uneven that has been resolved.
5, the diamond resin grinding tool cost utilizing the present invention to make remains unchanged substantially, but grinding is sharp, and wearability is greatly improved.
6, compared with existing grinding tool, adopt and carry out polishing test experiments result to mattess and show, sharpness of the present invention is 2 times of existing commercial product, and the life-span is 1.2 times.And if compared with the diamond tool of phenolic resin binder, then sharpness is 1.1 times of existing product, the life-span is its 2.4 times.
7, the present invention adopts pouring type, in production process environmental protection, and the waste gas of nonpollution environment, the generation of dust, and the grinding tool demoulding is simple, grinding tool bubbles little, and finished product rate is high, and diamond distribution is even.
Detailed description of the invention
Disclosed is a kind of diamond resin grinding tool, its working lining is by epoxy resin and curing agent, diamond and auxiliary abrasive and filler and auxiliary addition agent composition, its percentage by weight is followed successively by: liquid epoxies 17 ~ 45 parts, liquid curing-agent 5 ~ 25 parts, 5 ~ 20 parts, diamond, auxiliary abrasive 5 ~ 28 parts, filler 10 ~ 40 parts, auxiliary addition agent 0.5 ~ 10 part, wherein: the epoxide number of selected liquid epoxies is 0.23 ~ 1.2, this epoxy resin can be glycidyl type epoxy resin or epoxidation of olefins type epoxy resin, specifically comprise bisphenol A type epoxy resin, bisphenol-s epoxy resin, bisphenol f type epoxy resin, epoxidation linear phenol-aldehyde resin, para-aminophenol three-glycidyl base epoxy, tetrahydrophthalic acid bisglycidyl ester epoxy resin (711#), amino tetrafunctional epoxy resin, epoxidized polybutadiene, vinyl cyclic ethylene bifunctional epoxy resin (6206#) and 3, a kind of or two kinds and above combination in 4-epoxidation, 6-cyclohexanecarboxylic acid epoxy resin (6201#).Described curing agent is one or more the combination in aliphatic polyamine, aromatic polyamine, tertiary amines curing agent, imidazole curing agent, acid anhydride type curing agent; Specifically comprise 4, one or both and above combination in 4 '-methylene dianiline, liquid modifying diaminodiphenyl-methane, modification diaminodiphenyl-methane and its derivative, PPOX base diamines and its derivative, phenolic aldehyde amine (PPA), methyl tetrahydro phthalic anhydride.One in monocrystalline, polycrystalline and crystallite or combination of more than two kinds is comprised from sharp type diamond.Auxiliary abrasive comprises one or both combinations in carborundum or corundum, and filler comprises a kind of or two kinds and above composition in aluminium oxide, aluminium hydroxide, zinc oxide, magnesium hydroxide, talcum powder, calcium carbonate, glass powder, hollow quartzy microballoon.Auxiliary addition agent comprises several components such as defoamer, thickener, thinner, wetting agent or viscosity modifier, wherein said defoamer is one in modified organic silicon ketone compound, modified polyether compound or two kinds of combinations, and its consumption mass percent is 0.5 ~ 10 part; Described wetting agent is one in the lower alcohol such as ethanol, butanols or two kinds of combinations, and its consumption mass percent is 0.5 ~ 10 part; Described viscosity modifier includes a kind of or two kinds and above combination in organic silane compound, alkyl phenolic resin, rosin, modified rosin, modified starch, porous nano particle, and its consumption mass percent is 0.5 ~ 5 part.After above solid material proportionally weighs, after mechanical agitation mixes, after mixing with epoxy resin, curing agent respectively, by the mode of cast, the said mixture with mobility is injected difform mould of plastics, after 3 ~ 24 hours, sharp epoxy resin binder diamond grinding tool is obtained 15 ~ 90 DEG C of solidifications.
Below in conjunction with specific embodiment, the invention will be further described.
embodiment 1
By mass percent, grain size number is 50 object polycrystalline diamond micro mist 13 parts, grain size number is 50 order silicon carbide micro-powder 12 parts, grain size number is 4 parts, 200 order corundum, 25 parts, grain size number 1000 order aluminium hydroxide, grain size number 200 order glass 5 parts, 3 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, 1 part, butanols is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 30 parts, phenolic aldehyde amine (PPA, goods number is T ~ 31) 6.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 20 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 25 DEG C, pressure leaves standstill solidification demoulding after 12 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 6 hours, obtain embodiment 1 sharp epoxy resin binder diamond grinding tool.
embodiment 2
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 8 parts, grain size number is 50 order silicon carbide micro-powder 17 parts, grain size number is 8 parts, 200 order corundum, 15 parts, grain size number 800 order aluminium hydroxide, grain size number 200 order glass 15 parts, 2 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, 1 part, butanols is after mechanical agitation, add epoxy resin (E ~ 51, epoxide number is 0.55) 20 parts, PPOX base diamines (goods number is D230) 13.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 35 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 15 DEG C, pressure leaves standstill solidification demoulding after 24 hours under being not less than 1500Pa, grinding tool put into 80 DEG C of baking oven solidifications after 8 hours, obtain embodiment 2 sharp epoxy resin binder diamond grinding tool.
embodiment 3
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 5 parts, grain size number is 50 order silicon carbide micro-powder 20 parts, grain size number is 8 parts, 200 order corundum, grain size number 1000 order magnesium hydroxide 10 parts, grain size number 400 order glass 20 parts, 2 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, ethanol 1 part is after mechanical agitation, add epoxy resin (E ~ 51, epoxide number is 0.51) 18 parts, amino tetrafunctional epoxy resin (AG-80#) 4 parts, PPOX base diamines (goods number is D230) 9.5 parts, phenolic aldehyde amine (PPA) 2 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 20 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 30 DEG C, pressure leaves standstill solidification demoulding after 24 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 10 hours, obtain embodiment 3 sharp epoxy resin binder diamond grinding tool.
embodiment 4
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 18 parts, grain size number is 50 order silicon carbide micro-powder 7 parts, grain size number is 2 parts, 200 order corundum, 20 parts, grain size number 2000 order aluminium hydroxide, grain size number 400 order glass 5 parts, 3 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, ethanol 1 part is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 27 parts, tetrahydrophthalic acid bisglycidyl ester epoxy resin (711#) 10 parts, liquid modifying diaminodiphenyl-methane 5.5 parts, methyl tetrahydro phthalic anhydride 1 part, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 15 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, at temperature 45 C, pressure leaves standstill solidification demoulding after 18 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 8 hours, obtain embodiment 4 sharp epoxy resin binder diamond grinding tool.
embodiment 5
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 20 parts, grain size number is 50 order silicon carbide micro-powder 8 parts, grain size number is 3 parts, 100 order corundum, 8 parts, grain size number 2000 order aluminium hydroxide, 5 parts, grain size number 400 order zinc oxide, viscosity modifier 5 parts, defoamer 0.5 part, ethanol 1 part is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 21 parts, epoxidized polybutadiene (D-17# epoxy resin) 20 parts, liquid modifying diaminodiphenyl-methane 6.5 parts, PPOX base diamines 2 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 35 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 55 DEG C, pressure leaves standstill solidification demoulding after 20 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 7 hours, obtain embodiment 5 sharp epoxy resin binder diamond grinding tool.
embodiment 6
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 10 parts, grain size number is 50 order silicon carbide micro-powder 17 parts, grain size number is 9 parts, 100 order corundum, grain size number 2000 order talcum powder 20 parts, 3 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, 1 part, butanols is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 16 parts, vinyl cyclic ethylene bifunctional epoxy resin (6206#) 10 parts, PPOX base diamines (goods number is D230) 13.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 45 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 75 DEG C, pressure leaves standstill solidification demoulding after 20 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 7 hours, obtain embodiment 6 sharp epoxy resin binder diamond grinding tool.
embodiment 7
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 12 parts, grain size number is 50 order silicon carbide micro-powder 10 parts, grain size number is 5 parts, 100 order corundum, 25 parts, grain size number 1000 order aluminium hydroxide, grain size number 200 order glass 12 parts, 3 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, 0.5 part, butanols, ethanol 0.5 part is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 14 parts, 3, 4-epoxidation, 6-cyclohexanecarboxylic acid epoxy resin (6201#) 5 parts, PPOX base diamines (goods number is D230) 12.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 60 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 85 DEG C, pressure leaves standstill solidification demoulding after 20 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 7 hours, obtain embodiment 7 sharp epoxy resin binder diamond grinding tool.
embodiment 8
By mass percent, grain size number is 100 order polycrystalline diamond micro mist 12 parts, grain size number is 100 order silicon carbide micro-powder 16 parts, grain size number is 9 parts, 100 order corundum, grain size number 1000 order talcum powder 20 parts, 3 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, 0.5 part, butanols, ethanol 0.5 part is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 24 parts, 3, 4-epoxidation, 6-cyclohexanecarboxylic acid epoxy resin (6201#) 5 parts, PPOX base diamines (goods number is D230) 9.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 20 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 90 DEG C, pressure leaves standstill solidification demoulding after 20 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 7 hours, obtain embodiment 8 sharp epoxy resin binder diamond grinding tool.
embodiment 9
By mass percent, grain size number is 50 order polycrystalline diamond micro mist 15 parts, grain size number is 50 order silicon carbide micro-powder 8 parts, grain size number is 8 parts, 100 order corundum, 10 parts, grain size number 800 order aluminium hydroxide, 3 parts, grain size number 400 order zinc oxide, viscosity modifier 5 parts, defoamer 0.5 part, 0.5 part, butanols, ethanol 0.5 part is after mechanical agitation, add epoxy resin (E ~ 44, epoxide number is 0.44) 24 parts, vinyl cyclic ethylene bifunctional epoxy resin (6206#) 11 parts, PPOX base diamines (goods number is D230) 14.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 10 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 20 DEG C, pressure leaves standstill solidification demoulding after 20 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 7 hours, obtain embodiment 9 sharp epoxy resin binder diamond grinding tool.
embodiment 10
By mass percent, grain size number is 100 order polycrystalline diamond micro mist 13 parts, grain size number is 100 order silicon carbide micro-powder 12 parts, grain size number is 4 parts, 200 order corundum, 25 parts, grain size number 400 order aluminium hydroxide, grain size number 200 order glass 5 parts, 3 parts, grain size number 400 order zinc oxide, defoamer 0.5 part, 0.5 part, butanols, ethanol 0.5 part is after mechanical agitation, add epoxy resin (E ~ 51, epoxide number is 0.51) 24 parts, PPOX base diamines (goods number is D230) 6 parts, phenolic aldehyde amine (PPA, goods number is T ~ 31) 6.5 parts, after stirring into uniform fluid, by in pouring type injected plastic mould, leave standstill after 5 minutes, the nylon buckles cloth being coated with epoxy resin (E ~ 44) and curing agent phenolic aldehyde amine (PPA) is in advance attached on not completely crued grinding tool top surface, temperature 30 DEG C, pressure leaves standstill solidification demoulding after 12 hours under being not less than 1500Pa, grinding tool put into 90 DEG C of baking oven solidifications after 6 hours, obtain embodiment 10 sharp epoxy resin binder diamond grinding tool.
In order to sharpness of the present invention and life-span effect are better described, test process is following and see table 1:
1, the grade of abrasive tool after solidification adopts GB/T231.1 ~ 2009 method of testing to measure, and tester is the mean value that 5 tests got by the manual Rockwell apparatus of HR-150A type (Shanghai Lian Er experimental facilities Co., Ltd).
2, the life-span of grinding tool, sharpness method of testing is as follows:
Sander adopts Xing Yi (China) Machinery Co., Ltd. XY ~ Q880 model sander (9 cutter heads, construction weight is 400 kilograms), autogamy dust catcher.The test ground of 1000 squares is prepared, Mohs' hardness 8.0 according to pea gravel concreten ground construction technological standards (704 ~ 1996).After first slightly polishing with 50# object metal grinding tool in this ground, then the waste of the grinding tool using comparative example 1 and embodiment 1 ~ 7 to prepare each 9 to polish respectively in XY ~ Q880 model sander dust after 100 square metres and grinding tools.Comparative example 2 and the grinding tool that embodiment 8 ~ 10 prepares 9 are then after polishing based on above-described embodiment 1 ~ 7, ground is tested according to identical method.
Comparative example 1
Trade name NATO(Bulgaria), grain size number is respectively 50 object grinding tool 9, and resinoid bond is epoxy resin.
Comparative example 2
Trade name NATO(Bulgaria), grain size number is respectively 100 object grinding tool 9, and resinoid bond is epoxy resin.
Table 1, comparative example, embodiment hardness, sharpness and Life Table
Rockwell hardness (HC) Sharpness Life-span
Comparative example 1 69.5 1.0 1.0
Embodiment 1 71.3 1.62 1.56
Embodiment 2 72.1 1.44 1.23
Embodiment 3 71.2 1.15 1.43
Embodiment 4 70.3 1.83 1.58
Embodiment 5 70.4 2.13 1.72
Embodiment 6 70.6 1.35 1.28
Embodiment 7 31.3 1.46 1.32
Comparative example 2 68.9 1.0 1.0
Embodiment 8 70.1 1.38 1.27
Embodiment 9 71.1 1.52 1.41
Embodiment 10 70.6 1.48 1.39
The above, be only preferred embodiment of the present invention, is not used for limiting scope of the invention process.Therefore the change in every case done according to claim of the present invention and description or modification, all should belong within scope that patent of the present invention contains.

Claims (10)

1. a preparation method for sharp epoxy resin binder diamond grinding tool, is characterized in that: its working lining is made up of diamond abrasive, epoxy adhesive, curing agent, auxiliary abrasive, filler and auxiliary addition agent; First by self-sharpening diamond 5 ~ 20 parts, auxiliary abrasive 5 ~ 28 parts, filler 10 ~ 40 parts, other auxiliary addition agents 0.5 ~ 10 part, after mechanical mixture is even, with liquid epoxies 17 ~ 45 parts, after 5 ~ 25 parts, curing agent is mixed together and stirs, by the mode of cast, will have in the said mixture injected plastic mould of mobility, after solidification, obtain sharp epoxy resin binder diamond grinding tool; Above number is mass percent; Described mixture is injected into after in mould of plastics, leave standstill after 5 ~ 60 minutes, the nylon buckles cloth being coated with upper epoxy resin and curing agent is in advance attached on not completely crued grinding tool top surface, at 15 ~ 90 DEG C, pressure leaves standstill solidification demoulding after 12 ~ 24 hours under being not less than 1500Pa, grinding tool put into 80 ~ 90 DEG C of baking oven solidifications after 6 ~ 10 hours, obtained described sharp epoxy resin binder diamond grinding tool.
2. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, is characterized in that: described epoxy resin is glycidyl type epoxy resin or epoxidation of olefins type epoxy resin; These epoxy resin include bisphenol A type epoxy resin, bisphenol-s epoxy resin, bisphenol f type epoxy resin, epoxidation linear phenol-aldehyde resin, para-aminophenol three-glycidyl base epoxy, tetrahydrophthalic acid bisglycidyl ester epoxy resin, amino tetrafunctional epoxy resin, epoxidized polybutadiene, vinyl cyclic ethylene bifunctional epoxy resin and 3, a kind of or two kinds and above combination in 4-epoxidation, 6-cyclohexanecarboxylic acid epoxy resin, its epoxide number is 0.23 ~ 1.2.
3. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, is characterized in that: described curing agent is one or both and above combination in aliphatic polyamine, aromatic polyamine, tertiary amines curing agent, imidazole curing agent, acid anhydride type curing agent.
4. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described curing agent is 4, one or both and above combination in 4 '-methylene dianiline, liquid modifying diaminodiphenyl-methane, modification diaminodiphenyl-methane and its derivative, PPOX base diamines and its derivative, phenolic aldehyde amine, methyl tetrahydro phthalic anhydride.
5. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described adamantine kind comprises one or both and above combination in single-crystal diamond, polycrystalline diamond, microcrystalline diamond, and the adamantine particle order number used is 25 ~ 3000 orders.
6. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described auxiliary abrasive comprises one or both combinations in carborundum, corundum, use the particle order number of auxiliary abrasive to be 25 ~ 3000 orders.
7. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described filler is mainly a kind of or two kinds and above combination in aluminium oxide, aluminium hydroxide, zinc oxide, magnesium hydroxide, talcum powder, calcium carbonate, glass powder, hollow quartzy microballoon, use the particle order number number of filler to be 200 ~ 5000 orders.
8. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described auxiliary addition agent is defoamer, this defoamer is one in modified organic silicon ketone compound, modified polyether compound or two kinds of combinations, and its consumption mass percent is 0.5 ~ 10 part.
9. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described auxiliary addition agent is wetting agent, this wetting agent is one in ethanol, butanols or two kinds of combinations, and its consumption mass percent is 0.5 ~ 10 part.
10. the preparation method of a kind of sharp epoxy resin binder diamond grinding tool according to claim 1, it is characterized in that: described auxiliary addition agent is viscosity modifier, this viscosity modifier includes a kind of or two kinds and above combination in organic silane compound, alkyl phenolic resin, rosin, modified rosin, modified starch, porous nano particle, and its consumption mass percent is 0.5 ~ 5 part.
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