CN104722355A - Water grinding rice flour processing system and process method - Google Patents
Water grinding rice flour processing system and process method Download PDFInfo
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- CN104722355A CN104722355A CN201510127545.3A CN201510127545A CN104722355A CN 104722355 A CN104722355 A CN 104722355A CN 201510127545 A CN201510127545 A CN 201510127545A CN 104722355 A CN104722355 A CN 104722355A
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Abstract
The invention discloses a water grinding rice flour processing system. The water grinding rice flour processing system comprises a washing device, an immersing device, a grinding machine, a filtering device, a dehydrating device, a drying device, a cooling device and a sieving device, wherein the immersing device is arranged under a discharging hole of the washing device; the grinding machine is arranged under a discharging hole of the immersing device; the filtering device is arranged under a pulp outlet of the grinding machine; the dehydrating device is arranged on the right side of the filtering device; a pulp outlet of the filtering device is connected with the inlet of a plate frame filter press of the dehydrating device; the drying device is arranged under the dehydrating device; the outlet of a collection hopper of the dehydrating device is connected with a feeding hole of the drying device; the cooling device is arranged on the right side of the drying device; a feeding hole of the cooling device is connected with a hot air pipe of the drying device; and the sieving device is arranged just under a trumpet-shaped discharging hole of the cooling device. According to the water grinding rice flour processing system, all the devices are integrally designed and an automatic rice flour production line is provided; and the automatic degree is high, the production efficiency is high, the manpower is saved and the production quality is reliable.
Description
Technical field
The invention belongs to ground rice production and processing technical field, particularly a kind of water mill ground rice system of processing and process.
Background technology
At present, ground rice is produced and is mostly adopted traditional water mill ground rice processing technology, through operations such as clean, immersion, defibrination, dehydration, drying, cooling, screening and packagings, need can be processed into ground rice, but existing water mill rice noodle processing equipment, automaticity is poor, need manual operation, man-handling of materials, labor intensive material resources, slowly, production efficiency is low for inconvenient operation, oven dry, cooling velocity.
Summary of the invention
Object of the present invention is just to overcome the deficiencies in the prior art, provide a kind of ground rice automated production processing line, automaticity is high, easy to operate, save manpower, soak that draining is fast, Drying and cooling speed is fast, production efficiency is high, the quality of production is reliable, the water mill ground rice system of processing of energy regenerating utilization.
To achieve these goals, the invention provides a kind of water mill ground rice system of processing, comprise cleaning device, infuser device, fiberizer, filter, dewater unit, drying unit, cooling device, screening plant,
Described cleaning device comprises tank body, described tank body upper end is provided with funnel type charging aperture, the left surface of described charging aperture is provided with water inlet, described water inlet is provided with water intaking valve, rotating shaft is provided with in the middle of described tank body, described rotating shaft is provided with helical blade, described helical blade is provided with hairbrush, left end connection reducer and the motor successively of described rotating shaft, described tank body lower end is provided with delivery port, the aperture place of described delivery port is provided with sieves, the slot size of described sieves is less than the size of rice pellets, described delivery port is also provided with outlet valve, the right-hand member center of described tank body is provided with discharge gate, described discharge gate is provided with blow-off valve,
Described infuser device comprises steeping tank, the upper end of described steeping tank is open-type, lower end is funnel type, and lower end is provided with discharge gate and discharge outlet, described discharge gate is provided with blow-off valve, described discharge outlet is provided with draining valve, and the aperture of discharge outlet is provided with sieves, the outer circumferential walls of described steeping tank has some layers of through hole, the aperture of described each through hole is all provided with sieves, each through hole connects also mutually through by water pipe, and the outlet of described water pipe and discharge outlet Communicating, the upper end of described steeping tank is provided with water inlet pipe, described water inlet pipe is provided with magnetic valve,
Described filter comprises cartridge filter, and the bottom righthand side of described cartridge filter is provided with grout outlet, and circumferential inner wall is provided with sieve mesh, and the order number of described sieve mesh is 80,
Described dewater unit comprises plate and frame filter press, and is arranged on the aggregate bin below plate and frame filter press, and described aggregate bin becomes funnel type,
Described drying unit comprises conveying shell and air-heater, charging aperture is provided with above the left side of described conveying shell, lower right-hand side is provided with discharging opening, circumferential inner wall is provided with infrared heater, the upper end of outer circumferential walls is provided with Steam Recovery pipe, center is provided with helical axis, described helical axis is provided with helical blade, helical axis left end is external decelerator and motor successively, described helical blade is provided with cutting knife, described discharging opening is connected by discharge nozzle and warm-air pipe, and described warm-air pipe one end is connected with air-heater
Described cooling device comprises cooling section, air blast, cylindrical shell and recirculating cooling water system, described cooling section comprises cooling section A and cooling section B, described air blast comprises air blast A and blower B, the lower end of described cooling section A is provided with charging aperture and air blast A, the wind direction of described air blast A is just to the duct orientation of cooling section A, the upper end of described cooling section A and the left end Communicating of described cooling section B, cooling section A and cooling section B Communicating place are provided with blower B, the wind direction of described blower B is just to the duct orientation of cooling section B, the right-hand member of described cooling section B is provided with horn mouth, the center line of described bell-mouthed center line and described cylindrical shell is on same straight line, described cylindrical shell upper end is provided with screen cloth, lower end is provided with loudspeaker discharging opening, outer circumferential walls is provided with circumference annular groove, the upper right side of described circumference annular groove is provided with water inlet, lower right is provided with delivery port, described water inlet is connected by the water side of water inlet pipe with described recirculating cooling water system, described delivery port is connected by the water inlet end of outlet pipe with described recirculating cooling water system, described water inlet pipe and outlet pipe are equipped with switch valve,
Described screening plant involving vibrations bucket, support, vibrating motor and Rubber shock-absorbing pad, some layers of sieves are provided with in described vibration bucket, described every layer of sieves has corresponding layering discharging opening in the outer circumferential walls of vibration bucket, the lower plane of described layering discharging opening is concordant with the upper plane of described sieves, described vibration bucket lower left is provided with oblique type discharging opening, the lower end of described vibration bucket and the upper end of support have the identical through hole of size and number, described vibrating motor is bolted in support, the through hole of described vibration bucket connects the through hole of Rubber shock-absorbing pad and support successively by bolt assembly,
Described infuser device is arranged on the below of described cleaning device discharge gate, described fiberizer is arranged on the below of described infuser device discharge gate, described filter is arranged on the below of described fiberizer grout outlet, described dewater unit is arranged on the right side of described filter, the grout outlet of described filter is connected with the import of described dewater unit plate and frame filter press, described drying unit is arranged on the below of described dewater unit, the outlet of described dewater unit aggregate bin is connected with the charging aperture of described drying unit, described cooling device is arranged on the right side of described drying unit, the charging aperture of described cooling device is connected with the warm-air pipe of described drying unit, described screening plant is arranged on immediately below described cooling device loudspeaker discharging opening.
Further, the sieves that described infuser device discharge outlet and each through hole are provided with, the size of its sieve aperture is less than the size of rice pellets, the through hole number of plies that the outer circumferential walls of described steeping tank has is 1 ~ 3 layer, the number of openings of every layer is 2 ~ 4, and each through hole of every layer is along the uniform setting of steeping tank outer circumferential walls, and described blow-off valve and draining valve all adopt magnetic valve, the external push switch of described magnetic valve, the opening and closing of Controlling solenoid valve.
Further, the infrared heater quantity of described drying unit is 2 ~ 8, described infrared heater is arranged along conveying casing circumference inner wall even distribution, described infrared heater adopts board-like far-infrared heater or manages bar-shaped infrared heater, the thermal source of described infrared heater adopts electric energy, the external cold water heating furnace of described Steam Recovery pipe.
Further, the recirculating cooling water system of described cooling device comprises cooling device, water pump and pipeline, described cylindrical shell lower end is funnel type, be conducive to ground rice and successfully discharge cylindrical shell, the diameter of described bell-mouthed most great Kou Jing≤cylindrical shell circumferential inner wall, the plane of described horn mouth maximum caliber is in the below 4 ~ 8mm of cylindrical shell upper surface.
Further, the sieves number of plies be provided with in the vibration bucket of described screening plant is 2 ~ 7 layers, the slot size of described same layer sieves is identical, the slot size of different layers sieves is different, the sieve aperture of sieves reduces from last layer step by step to lower one deck, the quantity of the same via that described vibration bucket lower end and support upper end have is 4 ~ 8, the quantity of the Rubber shock-absorbing pad that each bolt assembly described connects is 1 ~ 3, described adjacent layering discharging opening becomes 180 ° to be crisscross arranged in vibration bucket outer circumferential walls, the external collecting bag of described each layering discharging opening.
The process of water mill ground rice system of processing, its step is as follows:
(1) clean: rice flow in tank body from the funnel type charging aperture of cleaning device, water inlet adds water in tank body, helical blade on rotating shaft is for the helical movement under the effect of motor and decelerator, the hairbrush that helical blade is installed cleans rice, after cleaning 5 ~ 10min, open the outlet valve of delivery port, by the water emptying in tank body, so continue to add water, clean draining again, until the water that delivery port flows out is haze-free, now open the blow-off valve of discharge gate again, automatically flow in the steeping tank of infuser device from discharge gate by the rice cleaned up;
(2) soak: by the rice that cleans up while constantly flowing into steeping tank, open water inlet pipe magnetic valve, water inlet pipe adds water in steeping tank, and rice will soak by final water completely, now shut electromagnetic valve, soak after 2 ~ 3 hours, open draining valve, the water now in steeping tank can flow out from each through hole and discharge outlet rapidly, when after draining emptying, close draining valve, open blow-off valve, rice flow to the feed hopper of fiberizer from discharge gate;
(3) defibrination, filtration: fiberizer carries out defibrination to rice, the slurries of milled are flowed directly to filter from grout outlet, the sieve mesh of establishing in filter is filtered slurries, and the slurries after filtration are flowed directly to the import of dewater unit plate and frame filter press from the grout outlet of filter;
(4) dewater: plate and frame filter press carries out filter-press dehydration to slurries, form muffin, aggregate bin collects muffin, and muffin is flowed directly to the charging aperture of drying unit again from the outlet of aggregate bin;
(5) dry: the helical blade on drying unit helical axis is for the helical movement under the effect of motor and decelerator, helical conveyer is carried out to muffin, the cutting knife that helical blade is installed, break process is carried out to muffin, the infrared heater that conveying casing circumference inwall is installed carries out first drying process to muffin, the moisture simultaneously contained in muffin can become steam after infrared heating, steam flows out from Steam Recovery pipe, realize Steam Recovery to utilize, ground rice through first drying flow to warm-air pipe from discharging opening, the hot blast of air-heater blowout completes the secondary drying process of ground rice, ground rice through secondary drying is flowed directly to again the charging aperture of cooling device,
(6) cool: the ground rice of oven dry is under the effect of cooling section A, cooling section B, air blast A, blower B, ground rice is tentatively cooled, after preliminary cooling, ground rice flow to cylindrical shell from horn mouth, the screen cloth that ground rice is established in cylindrical shell completes lines and separates, ground rice heat after separation can be distributed to cylinder inboard wall rapidly, the cooling water of cylindrical shell circumference annular groove Inner eycle circulation finally cools ground rice fast, cooling water circulation uses by recirculating cooling water system, flow to the vibration bucket of screening plant through cooled ground rice from loudspeaker discharging opening;
(7) sieve: first the vibration of vibrating motor indirectly passes to vibration bucket again after Rubber shock-absorbing pad bumper and absorbing shock, the multiple filtration sieve arranged in vibration bucket reduces step by step from last layer to the sieve aperture of lower one deck, ground rice is after the screening of multiple filtration sieve, the ground rice being sized out can flow to collecting bag from the layering discharging opening of correspondence, and finally from the ground rice that oblique type discharging opening flows out, be water mill ground rice finished product.
The present invention has following beneficial effect: cleaning device, infuser device, fiberizer, filter, dewater unit, drying unit, cooling device, screening plant are carried out integrated design by the present invention effectively, provide a ground rice automated production processing line, automaticity is high, production efficiency is high, save manpower, the quality of production is reliable; Cleaning device can clean rice automatically, automatically the rice of cleaning is gone to infuser device, without the need to manual cleaning, man-handling of materials; Infuser device drainage speed is fast, and each valve all adopts magnetic valve, the external push switch of magnetic valve, easy to operate, saves manpower; Filter apparatus configuration is simple, good filtration effect; Dewater unit is imported and exported with drying unit and is communicated, and avoids manual rotation, enhances productivity, and drying unit will be carried, broken and seasoning multifunctional technology integration, practical, utilize secondary drying technology drying rate fast, and Steam Recovery utilize, environmental protection and energy saving; Cooling device carries out twice cooling, and cooling velocity is fast, good cooling results, and cooling water can recycle, environmental protection and energy saving; Screening plant screening effect is good, low noise, low vibration, long service life.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of cleaning device of the present invention.
Fig. 3 is the structural representation of infuser device of the present invention.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the structural representation of fiberizer of the present invention.
Fig. 6 is the structural representation of filter of the present invention.
Fig. 7 is the structural representation of dewater unit of the present invention.
Fig. 8 is the structural representation of drying unit of the present invention.
Fig. 9 is the structural representation of cooling device of the present invention.
Figure 10 is the structural representation of screening plant of the present invention.
Above-mentioned Reference numeral:
A, cleaning device; B, infuser device; C, fiberizer; D, filter; E, dewater unit; F, drying unit; G, cooling device; H, screening plant
Cleaning device: 1, motor; 2, decelerator; 3, water inlet; 4, water intaking valve; 5, funnel type charging aperture; 6, tank body; 7, helical blade; 8, rotating shaft; 9, blow-off valve; 10, discharge gate; 11, delivery port; 12, outlet valve
Infuser device: 13, steeping tank; 14, water pipe; 15, discharge outlet; 16, draining valve; 17, sieves; 18, discharge gate; 19, blow-off valve; 20, water inlet pipe; 21, magnetic valve
Fiberizer: 22, feed hopper; 23, grout outlet
Filter: 24, cartridge filter; 25, sieve mesh; 26, grout outlet
Dewater unit: 27, import; 28, plate and frame filter press; 29, aggregate bin
Drying unit: 30, motor; 31, decelerator; 32, charging aperture; 33, shell is carried; 34, helical blade; 35, helical axis; 36, infrared heater; 37, Steam Recovery pipe; 38, discharging opening; 39, discharge nozzle; 40, air-heater; 41, warm-air pipe
Cooling device: 42, charging aperture; 43, air blast A; 44, cooling section A; 45, blower B; 46, cooling section B; 47, horn mouth; 48, cylindrical shell; 49, circumference annular groove; 50, screen cloth; 51, water inlet; 52, switch valve; 53, water inlet pipe; 54, recirculating cooling water system; 55, outlet pipe; 56, delivery port; 57, loudspeaker discharging opening
Screening plant: 58, vibration bucket; 59, layering discharging opening; 60, sieves; 61, bolt assembly; 62, Rubber shock-absorbing pad; 63, support; 64, vibrating motor; 65, bolt; 66, oblique type discharging opening
Detailed description of the invention
Below in conjunction with specific embodiment and accompanying drawing, technical scheme of the present invention is further illustrated, but do not do the restriction to it.
As shown in Fig. 1 ~ 10, a kind of water mill ground rice system of processing provided by the invention, comprises cleaning device A, infuser device B, fiberizer C, filter D, dewater unit E, drying unit F, cooling device G, screening plant H,
Described cleaning device A comprises tank body 6, described tank body 6 upper end is provided with funnel type charging aperture 5, the left surface of described charging aperture 5 is provided with water inlet 3, described water inlet 3 is provided with water intaking valve 4, rotating shaft 8 is provided with in the middle of described tank body 6, described rotating shaft 8 is provided with helical blade 7, described helical blade 7 is provided with hairbrush, left end connection reducer 2 and the motor 1 successively of described rotating shaft 8, described tank body 6 lower end is provided with delivery port 11, the aperture place of described delivery port 11 is provided with sieves, the slot size of described sieves is less than the size of rice pellets, described delivery port 11 is also provided with outlet valve 12, the right-hand member center of described tank body 6 is provided with discharge gate 10, described discharge gate 10 is provided with blow-off valve 9,
Described infuser device B comprises steeping tank 13, the upper end of described steeping tank 13 is open-type, lower end is funnel type, and lower end is provided with discharge gate 18 and discharge outlet 15, described discharge gate 18 is provided with blow-off valve 19, described discharge outlet 15 is provided with draining valve 16, and the aperture of discharge outlet 15 is provided with sieves 17, the outer circumferential walls of described steeping tank 13 has some layers of through hole, the aperture of described each through hole is all provided with sieves 17, each through hole connects also mutually through by water pipe 14, and the outlet of described water pipe 14 and discharge outlet 15 Communicating, the upper end of described steeping tank 13 is provided with water inlet pipe 20, described water inlet pipe 20 is provided with magnetic valve 21,
Described filter D comprises cartridge filter 24, and the bottom righthand side of described cartridge filter 24 is provided with grout outlet 26, and circumferential inner wall is provided with sieve mesh 25, and the order number of described sieve mesh 25 is 80,
Described dewater unit E comprises plate and frame filter press 28, and is arranged on the aggregate bin 29 below plate and frame filter press 28, described aggregate bin 29 one-tenth funnel type,
Described drying unit F comprises conveying shell 33 and air-heater 40, charging aperture 32 is provided with above the left side of described conveying shell 33, lower right-hand side is provided with discharging opening 38, circumferential inner wall is provided with infrared heater 36, the upper end of outer circumferential walls is provided with Steam Recovery pipe 37, center is provided with helical axis 35, described helical axis 35 is provided with helical blade 34, helical axis 35 left end is external decelerator 31 and motor 30 successively, described helical blade 34 is provided with cutting knife, described discharging opening 38 is connected by discharge nozzle 39 and warm-air pipe 41, described warm-air pipe 41 one end is connected with air-heater 40,
Described cooling device G comprises cooling section, air blast, cylindrical shell 48 and recirculating cooling water system 54, described cooling section comprises cooling section A44 and cooling section B46, described air blast comprises air blast A43 and blower B 45, the lower end of described cooling section A44 is provided with charging aperture 42 and air blast A43, the wind direction of described air blast A43 is just to the duct orientation of cooling section A44, the upper end of described cooling section A44 and the left end Communicating of described cooling section B46, cooling section A44 and cooling section B46 Communicating place are provided with blower B 45, the wind direction of described blower B 45 is just to the duct orientation of cooling section B46, the right-hand member of described cooling section B46 is provided with horn mouth 47, the center line of described horn mouth 47 and the center line of described cylindrical shell 48 are on same straight line, described cylindrical shell 48 upper end is provided with screen cloth 50, lower end is provided with loudspeaker discharging opening 57, outer circumferential walls is provided with circumference annular groove 49, the upper right side of described circumference annular groove 49 is provided with water inlet 51, lower right is provided with delivery port 56, described water inlet 51 is connected with the water side of described recirculating cooling water system 54 by water inlet pipe 53, described delivery port 56 is connected with the water inlet end of described recirculating cooling water system 54 by outlet pipe 55, described water inlet pipe 53 is equipped with switch valve 52 with outlet pipe 55,
Described screening plant H involving vibrations bucket 58, support 63, vibrating motor 64 and Rubber shock-absorbing pad 62, some layers of sieves 60 are provided with in described vibration bucket 58, described every layer of sieves 60 has corresponding layering discharging opening 59 in the outer circumferential walls of vibration bucket, the lower plane of described layering discharging opening 59 is concordant with the upper plane of described sieves 60, described vibration bucket 58 lower left is provided with oblique type discharging opening 66, lower end and the upper end of support 63 of described vibration bucket 58 have the identical through hole of size and number, described vibrating motor 64 is connected in support 63 by bolt 65, the through hole of described vibration bucket 58 connects the through hole of Rubber shock-absorbing pad 62 and support 63 successively by bolt assembly 61,
Described infuser device B is arranged on the below of described cleaning device A discharge gate 10, described fiberizer C is arranged on the below of described infuser device B discharge gate 18, described filter D is arranged on the below of described fiberizer C grout outlet 23, described dewater unit E is arranged on the right side of described filter D, the grout outlet 26 of described filter D is connected with the import 27 of described dewater unit E plate and frame filter press 28, described drying unit F is arranged on the below of described dewater unit E, the outlet of described dewater unit E aggregate bin 29 is connected with the charging aperture 32 of described drying unit F, described cooling device G is arranged on the right side of described drying unit F, the charging aperture 42 of described cooling device G is connected with the warm-air pipe 41 of described drying unit F, described screening plant H is arranged on immediately below described cooling device G loudspeaker discharging opening 57.
Further, the sieves 17 that described infuser device B discharge outlet 15 and each through hole are provided with, the size of its sieve aperture is less than the size of rice pellets, the through hole number of plies that the outer circumferential walls of described steeping tank 13 has is 1 ~ 3 layer, the number of openings of every layer is 2 ~ 4, and each through hole of every layer is along the uniform setting of steeping tank 13 outer circumferential walls, and described blow-off valve 19 and draining valve 16 all adopt magnetic valve, the external push switch of described magnetic valve, the opening and closing of Controlling solenoid valve.
Further, infrared heater 36 quantity of described drying unit F is 2 ~ 8, described infrared heater 36 is along the uniform setting of conveying shell 33 circumferential inner wall, described infrared heater 36 adopts board-like far-infrared heater or manages bar-shaped infrared heater, the thermal source of described infrared heater 36 adopts electric energy, the external cold water heating furnace of described Steam Recovery pipe 37.
Further, the recirculating cooling water system 54 of described cooling device G comprises cooling device, water pump and pipeline, described cylindrical shell 48 lower end is funnel type, be conducive to ground rice and successfully discharge cylindrical shell 48, the diameter of most great Kou Jing≤cylindrical shell 48 circumferential inner wall of described horn mouth 47, the plane of described horn mouth 47 maximum caliber is in the below 4 ~ 8mm of cylindrical shell 48 upper surface.
Further, sieves 60 number of plies be provided with in the vibration bucket 58 of described screening plant H is 2 ~ 7 layers, the slot size of described same layer sieves 60 is identical, the slot size of different layers sieves 60 is different, the sieve aperture of sieves 60 reduces from last layer step by step to lower one deck, the quantity of the same via that described vibration bucket 58 lower end and support 63 upper end have is 4 ~ 8, the quantity of the Rubber shock-absorbing pad 62 that each bolt assembly 61 described connects is 1 ~ 3, described adjacent layering discharging opening 59 becomes 180 ° to be crisscross arranged in vibration bucket 58 outer circumferential walls, the external collecting bag of described each layering discharging opening 59.
The air-heater 40 of drying unit F mainly comprises air blast, heater, control circuit, the operation principle of air-heater 40 is: air-heater 40 is after energising, air blast blow air in heater, air is made evenly to pass through from the medial and lateral of helical form heating wire, the heat produced after heating wire energising carries out heat exchange with the cold air passed through, thus uses the wind-warm syndrome of air outlet to raise.The leaving air temp detected is fed back to temperature controller by the K type thermocouple at air outlet place in time, and instrument according to the actual temperature of the temperature monitoring of the setting work of, and will transmit back solid-state relay and then whether control heater works for information about.Meanwhile, ventilation blower can utilize blast regulator (frequency converter, air door) to regulate the air force of blow air, thus, realizes the regulation and control of operating temperature, air quantity.In addition, air-heater is also provided with overtemperature prote loop to ventilation blower air inlet, motor and is provided with the sincere switch of emergency brake to way circuit, further improves the protection to equipment.
The infrared drying principle of the infrared heater 36 of drying unit F: infrared drying refers to the drying means utilizing infrared radiation to make the moisture in dried material to vaporize.Infrared ray to be wavelength the be electromagnetic wave of 0.72 ~ 1000 μm, usually by the title far infrared of wavelength more than 5.6 μm, the title near infrared ray of wavelength below 5.6 μm.Because wet stock and moisture etc. have in far-infrared band wide absorption band of being good at, have very strong absorption to the far infrared of this some frequency of region, therefore far-infrared rays drying has rate of drying soon, dry mass is good, capacity usage ratio advantages of higher.Therefore infrared heater of the present invention is selected board-like far infra-red heater or is managed bar-shaped infrared heater.
In cooling device G, recirculating cooling water system 54 is by cooling water heat exchange and through cooling, the water supply system that recirculation uses.Cooling water flows through the equipment that need lower the temperature, temperature raises, cooling water after intensification is back to the cooling device in recirculating cooling water system 54 again, the water temperature of intensification cooling water reduces by cooling device, water pump again in recirculating cooling water system returns to needs cooling system to reuse, the transport of recirculating cooling water system 54 water in recycling is all that the pipeline by establishing in it realizes, and the use of recirculating cooling water system 54 makes the consumption of cooling water greatly reduce, economize energy, cost-saving.
In screening plant H, Rubber shock-absorbing pad 62 generally adopts natural rubber and chloroprene rubber material to make.Rubber shock-absorbing pad 3 principle: the feature of rubber is that existing elastomeric state has again high glutinous state, the elasticity of rubber is produced by the change of its coiled molecule conformation, rubber molecule interphase interaction can hinder the motion of strand, show again stickiness feature, so that stress and strain is often in non-equilibrium state.This curling long-chain molecule structure of rubber and the more weak secondary power of intermolecular existence; Make elastomeric material present unique viscoelasticity energy, thus there is good damping, sound insulation and shock-absorbing capacity.
The process of water mill ground rice system of processing, its step is as follows:
(1) clean: rice flow in tank body 6 from the funnel type charging aperture 5 of cleaning device A, water inlet 3 adds water in tank body 6, helical blade 7 on rotating shaft 8 is for the helical movement under the effect of motor 1 and decelerator 2, the hairbrush that helical blade 7 is installed cleans rice, after cleaning 5 ~ 10min, open the outlet valve 12 of delivery port 11, by the water emptying in tank body 6, so continue to add water, clean draining again, until the water that delivery port 11 flows out is haze-free, now open the blow-off valve 9 of discharge gate 10 again, automatically flow in the steeping tank 13 of infuser device B by the rice cleaned up from discharge gate 10,
(2) soak: by the rice that cleans up while constantly flowing into steeping tank 13, open water inlet pipe 20 magnetic valve 21, water inlet pipe 20 adds water in steeping tank 13, and rice will soak by final water completely, now shut electromagnetic valve 21, soak after 2 ~ 3 hours, open draining valve 16, the water now in steeping tank 13 can flow out from each through hole and discharge outlet 15 rapidly, when after draining emptying, close draining valve 16, open blow-off valve 19, rice flow to the feed hopper 22 of fiberizer C from discharge gate 18;
(3) defibrination, filtration: fiberizer C carries out defibrination to rice, the slurries of milled are flowed directly to filter D from grout outlet 23, the sieve mesh of establishing in filter D 25 pairs of slurries filter, and the slurries after filtration are flowed directly to the import 17 of dewater unit E plate and frame filter press 28 from the grout outlet 26 of filter D;
(4) dewater: plate and frame filter press 28 pairs of slurries carry out filter-press dehydration, form muffin, aggregate bin 29 collects muffin, and muffin is flowed directly to the charging aperture 32 of drying unit F again from the outlet of aggregate bin 29;
(5) dry: the helical blade 34 on drying unit F helical axis 35 is for the helical movement under the effect of motor 30 and decelerator 31, helical conveyer is carried out to muffin, the cutting knife that helical blade 34 is installed, break process is carried out to muffin, infrared heater 36 pairs of muffins that conveying shell 33 circumferential inner wall is installed carry out first drying process, the moisture simultaneously contained in muffin can become steam after infrared heating, steam flows out from Steam Recovery pipe 37, realize Steam Recovery to utilize, ground rice through first drying flow to warm-air pipe 41 from discharging opening 38, the hot blast that air-heater 40 blows out completes the secondary drying process of ground rice, ground rice through secondary drying is flowed directly to again the charging aperture of cooling device G,
(6) cool: the ground rice of oven dry is through cooling section A44, cooling section B46, air blast A43, under the effect of blower B 45, ground rice is tentatively cooled, after preliminary cooling, ground rice flow to cylindrical shell 48 from horn mouth 47, the screen cloth 50 that ground rice is established in cylindrical shell 48 completes lines and separates, ground rice heat after separation can be distributed to rapidly cylindrical shell 48 inwall, the cooling water of cylindrical shell 48 circumference annular groove 49 Inner eycle circulation finally cools ground rice fast, cooling water circulation uses by recirculating cooling water system 54, flow to the vibration bucket of screening plant H from loudspeaker discharging opening 57 through cooled ground rice,
(7) sieve: first the vibration of vibrating motor 64 indirectly passes to vibration bucket 58 again after Rubber shock-absorbing pad 62 bumper and absorbing shock, in vibration bucket, the 58 multiple filtration sieves 60 arranged reduce step by step from last layer to the sieve aperture of lower one deck, ground rice is after multilayer screen 60 sieves, the ground rice being sized out can flow to collecting bag from the layering discharging opening 59 of correspondence, and finally from the ground rice that oblique type discharging opening 66 flows out, be water mill ground rice finished product.
Cleaning device A, infuser device B, fiberizer C, filter D, dewater unit E, drying unit F, cooling device G, screening plant H are carried out integrated design by the present invention effectively, provide a ground rice automated production processing line, automaticity is high, production efficiency is high, save manpower, the quality of production is reliable; Cleaning device A can clean rice automatically, automatically the rice of cleaning is gone to infuser device, without the need to manual cleaning, man-handling of materials; Infuser device B drainage speed is fast, and each valve all adopts magnetic valve, the external push switch of magnetic valve, easy to operate, saves manpower; Filter D structure is simple, good filtration effect; Dewater unit E imports and exports with drying unit F and communicates, and avoids manual rotation, enhances productivity, drying unit F will carry, broken and seasoning multifunctional technology integration, practical, utilize secondary drying technology drying rate fast, and Steam Recovery utilizes, environmental protection and energy saving; Cooling device G carries out twice cooling, and cooling velocity is fast, good cooling results, and cooling water can recycle, environmental protection and energy saving; Screening plant H screening effect is good, low noise, low vibration, long service life.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a water mill ground rice system of processing, is characterized in that: comprise cleaning device, infuser device, fiberizer, filter, dewater unit, drying unit, cooling device, screening plant,
Described cleaning device comprises tank body, described tank body upper end is provided with funnel type charging aperture, the left surface of described charging aperture is provided with water inlet, described water inlet is provided with water intaking valve, rotating shaft is provided with in the middle of described tank body, described rotating shaft is provided with helical blade, described helical blade is provided with hairbrush, left end connection reducer and the motor successively of described rotating shaft, described tank body lower end is provided with delivery port, the aperture place of described delivery port is provided with sieves, the slot size of described sieves is less than the size of rice pellets, described delivery port is also provided with outlet valve, the right-hand member center of described tank body is provided with discharge gate, described discharge gate is provided with blow-off valve,
Described infuser device comprises steeping tank, the upper end of described steeping tank is open-type, lower end is funnel type, and lower end is provided with discharge gate and discharge outlet, described discharge gate is provided with blow-off valve, described discharge outlet is provided with draining valve, and the aperture of discharge outlet is provided with sieves, the outer circumferential walls of described steeping tank has some layers of through hole, the aperture of described each through hole is all provided with sieves, each through hole connects also mutually through by water pipe, and the outlet of described water pipe and discharge outlet Communicating, the upper end of described steeping tank is provided with water inlet pipe, described water inlet pipe is provided with magnetic valve,
Described filter comprises cartridge filter, and the bottom righthand side of described cartridge filter is provided with grout outlet, and circumferential inner wall is provided with sieve mesh, and the order number of described sieve mesh is 80,
Described dewater unit comprises plate and frame filter press, and is arranged on the aggregate bin below plate and frame filter press, and described aggregate bin becomes funnel type,
Described drying unit comprises conveying shell and air-heater, charging aperture is provided with above the left side of described conveying shell, lower right-hand side is provided with discharging opening, circumferential inner wall is provided with infrared heater, the upper end of outer circumferential walls is provided with Steam Recovery pipe, center is provided with helical axis, described helical axis is provided with helical blade, helical axis left end is external decelerator and motor successively, described helical blade is provided with cutting knife, described discharging opening is connected by discharge nozzle and warm-air pipe, and described warm-air pipe one end is connected with air-heater
Described cooling device comprises cooling section, air blast, cylindrical shell and recirculating cooling water system, described cooling section comprises cooling section A and cooling section B, described air blast comprises air blast A and blower B, the lower end of described cooling section A is provided with charging aperture and air blast A, the wind direction of described air blast A is just to the duct orientation of cooling section A, the upper end of described cooling section A and the left end Communicating of described cooling section B, cooling section A and cooling section B Communicating place are provided with blower B, the wind direction of described blower B is just to the duct orientation of cooling section B, the right-hand member of described cooling section B is provided with horn mouth, the center line of described bell-mouthed center line and described cylindrical shell is on same straight line, described cylindrical shell upper end is provided with screen cloth, lower end is provided with loudspeaker discharging opening, outer circumferential walls is provided with circumference annular groove, the upper right side of described circumference annular groove is provided with water inlet, lower right is provided with delivery port, described water inlet is connected by the water side of water inlet pipe with described recirculating cooling water system, described delivery port is connected by the water inlet end of outlet pipe with described recirculating cooling water system, described water inlet pipe and outlet pipe are equipped with switch valve,
Described screening plant involving vibrations bucket, support, vibrating motor and Rubber shock-absorbing pad, some layers of sieves are provided with in described vibration bucket, described every layer of sieves has corresponding layering discharging opening in the outer circumferential walls of vibration bucket, the lower plane of described layering discharging opening is concordant with the upper plane of described sieves, described vibration bucket lower left is provided with oblique type discharging opening, the lower end of described vibration bucket and the upper end of support have the identical through hole of size and number, described vibrating motor is bolted in support, the through hole of described vibration bucket connects the through hole of Rubber shock-absorbing pad and support successively by bolt assembly,
Described infuser device is arranged on the below of described cleaning device discharge gate, described fiberizer is arranged on the below of described infuser device discharge gate, described filter is arranged on the below of described fiberizer grout outlet, described dewater unit is arranged on the right side of described filter, the grout outlet of described filter is connected with the import of described dewater unit plate and frame filter press, described drying unit is arranged on the below of described dewater unit, the outlet of described dewater unit aggregate bin is connected with the charging aperture of described drying unit, described cooling device is arranged on the right side of described drying unit, the charging aperture of described cooling device is connected with the warm-air pipe of described drying unit, described screening plant is arranged on immediately below described cooling device loudspeaker discharging opening.
2. water mill ground rice system of processing according to claim 1, it is characterized in that, the sieves that described infuser device discharge outlet and each through hole are provided with, the size of its sieve aperture is less than the size of rice pellets, the through hole number of plies that the outer circumferential walls of described steeping tank has is 1 ~ 3 layer, the number of openings of every layer is 2 ~ 4, and each through hole of every layer is along the uniform setting of steeping tank outer circumferential walls, described blow-off valve and draining valve all adopt magnetic valve, the external push switch of described magnetic valve, the opening and closing of Controlling solenoid valve.
3. water mill ground rice system of processing according to claim 1, it is characterized in that, the infrared heater quantity of described drying unit is 2 ~ 8, described infrared heater is arranged along conveying casing circumference inner wall even distribution, described infrared heater adopts board-like far-infrared heater or manages bar-shaped infrared heater, the thermal source of described infrared heater adopts electric energy, the external cold water heating furnace of described Steam Recovery pipe.
4. water mill ground rice system of processing according to claim 1, it is characterized in that, the recirculating cooling water system of described cooling device comprises cooling device, water pump and pipeline, described cylindrical shell lower end is funnel type, be conducive to ground rice and successfully discharge cylindrical shell, the diameter of described bell-mouthed most great Kou Jing≤cylindrical shell circumferential inner wall, the plane of described horn mouth maximum caliber is in the below 4 ~ 8mm of cylindrical shell upper surface.
5. water mill ground rice system of processing according to claim 1, it is characterized in that, the sieves number of plies be provided with in the vibration bucket of described screening plant is 2 ~ 7 layers, the slot size of described same layer sieves is identical, the slot size of different layers sieves is different, the sieve aperture of sieves reduces from last layer step by step to lower one deck, the quantity of the same via that described vibration bucket lower end and support upper end have is 4 ~ 8, the quantity of the Rubber shock-absorbing pad that each bolt assembly described connects is 1 ~ 3, described adjacent layering discharging opening becomes 180 ° to be crisscross arranged in vibration bucket outer circumferential walls, the external collecting bag of described each layering discharging opening.
6. the process of the water mill ground rice system of processing as described in any one of Claims 1 to 5, is characterized in that:
(1) clean: rice flow in tank body from the funnel type charging aperture of cleaning device, water inlet adds water in tank body, helical blade on rotating shaft is for the helical movement under the effect of motor and decelerator, the hairbrush that helical blade is installed cleans rice, after cleaning 5 ~ 10min, open the outlet valve of delivery port, by the water emptying in tank body, so continue to add water, clean draining again, until the water that delivery port flows out is haze-free, now open the blow-off valve of discharge gate again, automatically flow in the steeping tank of infuser device from discharge gate by the rice cleaned up;
(2) soak: by the rice that cleans up while constantly flowing into steeping tank, open water inlet pipe magnetic valve, water inlet pipe adds water in steeping tank, and rice will soak by final water completely, now shut electromagnetic valve, soak after 2 ~ 3 hours, open draining valve, the water now in steeping tank can flow out from each through hole and discharge outlet rapidly, when after draining emptying, close draining valve, open blow-off valve, rice flow to the feed hopper of fiberizer from discharge gate;
(3) defibrination, filtration: fiberizer carries out defibrination to rice, the slurries of milled are flowed directly to filter from grout outlet, the sieve mesh of establishing in filter is filtered slurries, and the slurries after filtration are flowed directly to the import of dewater unit plate and frame filter press from the grout outlet of filter;
(4) dewater: plate and frame filter press carries out filter-press dehydration to slurries, form muffin, aggregate bin collects muffin, and muffin is flowed directly to the charging aperture of drying unit again from the outlet of aggregate bin;
(5) dry: the helical blade on drying unit helical axis is for the helical movement under the effect of motor and decelerator, helical conveyer is carried out to muffin, the cutting knife that helical blade is installed, break process is carried out to muffin, the infrared heater that conveying casing circumference inwall is installed carries out first drying process to muffin, the moisture simultaneously contained in muffin can become steam after infrared heating, steam flows out from Steam Recovery pipe, realize Steam Recovery to utilize, ground rice through first drying flow to warm-air pipe from discharging opening, the hot blast of air-heater blowout completes the secondary drying process of ground rice, ground rice through secondary drying is flowed directly to again the charging aperture of cooling device,
(6) cool: the ground rice of oven dry is under the effect of cooling section A, cooling section B, air blast A, blower B, ground rice is tentatively cooled, after preliminary cooling, ground rice flow to cylindrical shell from horn mouth, the screen cloth that ground rice is established in cylindrical shell completes lines and separates, ground rice heat after separation can be distributed to cylinder inboard wall rapidly, the cooling water of cylindrical shell circumference annular groove Inner eycle circulation finally cools ground rice fast, cooling water circulation uses by recirculating cooling water system, flow to the vibration bucket of screening plant through cooled ground rice from loudspeaker discharging opening;
(7) sieve: first the vibration of vibrating motor indirectly passes to vibration bucket again after Rubber shock-absorbing pad bumper and absorbing shock, the multiple filtration sieve arranged in vibration bucket reduces step by step from last layer to the sieve aperture of lower one deck, ground rice is after the screening of multiple filtration sieve, the ground rice being sized out can flow to collecting bag from the layering discharging opening of correspondence, and finally from the ground rice that oblique type discharging opening flows out, be water mill ground rice finished product.
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| CN105053793A (en) * | 2015-07-28 | 2015-11-18 | 田林县安圆食品有限公司 | Rice soaking device |
| CN105595164A (en) * | 2015-12-24 | 2016-05-25 | 云南三友食品有限公司 | Pulping system for sour pulp rice noodles |
| CN106173831A (en) * | 2016-07-06 | 2016-12-07 | 宁安市粮油淀粉机械制造有限公司 | A kind of production method of the raw full powder of Semen Maydis, for the production system of the method and product |
| CN106824393A (en) * | 2016-11-16 | 2017-06-13 | 安徽荒草圩生态农业有限公司 | A kind of processing method of water mill rice |
| CN107138225A (en) * | 2017-06-21 | 2017-09-08 | 淄博沧澜环保科技有限公司 | Threshing grain integrated full automatic grinding packaging agricultural vehicle |
| CN110369039A (en) * | 2019-07-26 | 2019-10-25 | 蚌埠学院 | A kind of water mill rice noodle processing device and its method |
| CN112666998A (en) * | 2020-12-28 | 2021-04-16 | 柳州市汇方科技有限公司 | Method and device for regulating and controlling water content of rice noodles |
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| CN113412910A (en) * | 2021-06-11 | 2021-09-21 | 程昊 | Low-calorie konjak vermicelli processing method and processing device thereof |
| CN113953021A (en) * | 2021-11-05 | 2022-01-21 | 程昊 | Instant rice noodle preparation system and preparation method |
| CN113953021B (en) * | 2021-11-05 | 2023-02-28 | 程昊 | Instant rice noodle preparation system and preparation method |
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