CN104716791A - Binding method for long stator silicon steel sheet and gird sheet - Google Patents
Binding method for long stator silicon steel sheet and gird sheet Download PDFInfo
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- CN104716791A CN104716791A CN201310671224.0A CN201310671224A CN104716791A CN 104716791 A CN104716791 A CN 104716791A CN 201310671224 A CN201310671224 A CN 201310671224A CN 104716791 A CN104716791 A CN 104716791A
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- long stator
- template
- sheet
- locating template
- stator punching
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Abstract
The invention discloses a binding method for a long stator silicon steel sheet and a gird sheet. The binding method comprises the following steps: a positioning template heating step: a heating plate is heated by a heating pipe, and the temperature of the positioning template is measured to judge whether the temperature is in a temperature range required by the technology or not; a gird sheet and a long stator silicon steel sheet installing step: firstly, the positioning template is moved to a reclaiming station, the gird sheet is placed on the inner wall of a cavity of the positioning template, the long stator silicon steel sheet is placed on the gird sheet, and then the positioning template is moved to a binding station; a compressing air cylinder activating step: a piston rod of a compressing air cylinder is lifted up, so that the positioning template is ejected to be closed with an upper template; a pressure maintaining step: the pressure is maintained until a time set by the technology is reached; a reclaiming step, firstly, the piston rod of the compressing air cylinder is lowered, so that the positioning template is separated from the upper template, and then the positioning template is moved to the reclaiming station to take out a workpiece. According to the binding method for the long stator silicon steel sheet and the gird sheet, the binding technology is simplified, the cost is lowered, and the production efficiency is improved.
Description
Technical field
The present invention relates to the adhesive method of a kind of long stator punching and mesh flake.
Background technology
Long stator punching (silicon steel sheet) is by after laminating and becoming an iron core, must be bondd layer of glass grid cloth in the both ends of the surface of iron core, make iron core when using epoxy encapsulation, fiberglass gridding cloth plays the effect that iron core and epoxy resin separate, and makes the iron core life-span reach more than 80 years.Existing band bonding coat punching and the bonding process of epoxy resin fiberglass grid cloth are manually on the faying face of punching and grid cloth, be coated with epoxy resin mostly, and then delivering to, press pressurizes and send baking oven to heats, and does not have special adhering device.The maximum deficiency of this technique is exactly that production efficiency is too low, and bonding cost is high, is only applicable to single-piece, small lot batch manufacture.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, providing the adhesive method of a kind of long stator punching and mesh flake, it can simplify bonding process, reduces costs and enhance productivity.
A kind of technical scheme realizing above-mentioned purpose is: the adhesive method of a kind of long stator punching and mesh flake, is executed in the adhering device of long stator punching and mesh flake, said method comprising the steps of:
The step of heating locating template, by heating tube by heater plate, whether the surface temperature of measurement and positioning template is in the temperature range of technological requirement;
The step of mesh flake and long stator punching is installed, first locating template is moved to feeding station, then mesh flake is placed in the die cavity inwall of locating template, then long stator punching is placed on mesh flake, then locating template is moved to bonding station;
Start the step of compression cylinder, make the piston rod of compression cylinder increase, by locating template top to closing up with cope match-plate pattern;
Pressure holding step, keeps pressure to reach the time of process stipulation;
The step of feeding, first declines the piston rod of compression cylinder, thus locating template is separated with cope match-plate pattern, then locating template is moved to feeding station taking-up workpiece.
Above-mentioned long stator punching and the adhesive method of mesh flake, wherein, described locating template is mobile between feeding station and bonding station by movable pulley.
Above-mentioned long stator punching and the adhesive method of mesh flake, wherein, by the surface temperature of temperature measurer measurement and positioning template.
The adhesive method of long stator punching of the present invention and mesh flake compared with prior art has following advantage:
1) high efficiency, can reach temperature, pressure and the automatic control of time and warning, eliminate the processes such as coating adhesive, pressurization and carrying, drastically increase efficiency.
2) low cost, make bonding process rely on the softening of bi-material bonds itself layer, reach bond effect, save binding agent, meanwhile, due to the raising of efficiency, the energy, labor cost also greatly reduce.
3) bonding is reliable, in the evenness, adhesion strength etc. of bonding, be all better than manual adhesive.
Accompanying drawing explanation
Fig. 1 is the front view of the adhering device of long stator punching and mesh flake;
Fig. 2 is the end view of the adhering device of long stator punching and mesh flake.
Embodiment
In order to understand technical scheme of the present invention better, be described in detail by reference to the accompanying drawings below by embodiment particularly:
Refer to Fig. 1 and Fig. 2, the adhering device of long stator punching and mesh flake, comprise a frame 1, and adjust plate 2, cope match-plate pattern 3, locating template 4, heating plate 5, compression cylinder 6 and an electric cabinet 7, wherein:
Frame 1 comprises framework 10, working face 11 and a bracing frame 12, the bottom that framework 10 is positioned at frame is a framework 10, the end face front portion of framework 10 is working face 11, and this working face 11 is longitudinally provided with pair of guide rails 113 and is provided with bonding station 111 and a feeding station 112; Bracing frame 12 is in inverted L shape structure, and its lower surface is connected with the end face rear portion of framework 10;
The upper surface that cope match-plate pattern 3 is fixed on bracing frame 12 is positioned at the top of the bonding station 111 of working face 11;
Locating template 4 is provided with the die cavity with the form fit of long stator punching, it acts on the relative position mainly controlled between bonded long stator punching and fiberglass gridding cloth, it is fixed on can along on two pairs of movable pulleys 8 of guide rail 113 slip, and this movable pulley 8 can make locating template 4 movable between the bonding station 111 and feeding station 112 of working face 11; The exchange operation of locating template 4 between bonding station 111 and feeding station 112 relies on the movement of movable pulley 8 to realize; Movable pulley 8 is also provided with rolling bearing, movable pulley 8 can be made when mobile to reduce friction;
Heating plate 5 is located at the inner bottom part of the die cavity of locating template 4, and it plays the effect of softening long stator punching and fiberglass gridding cloth self loop oxygen layer; Heating plate 5 is laid with some heating tubes 50, is heated evenly to make heating plate 5;
Compression cylinder 6 is located at the inside of the framework 10 of frame 1 and the top end face of its piston 60 is corresponding with cope match-plate pattern 3; Compression cylinder 6 makes long stator punching and fiberglass gridding cloth be bonded together under heating pressurized state;
It is inner and be positioned at the side of compression cylinder 6 that electric cabinet 7 is located at the framework 10 of frame 1, the panel 70 of electric cabinet 7 is positioned at a side of framework 10, and the panel 70 of electric cabinet is provided with mains switch, jettron, maintenance pressure time by-pass cock, temperature regulation switch; The temperature of whole device is controlled by electric cabinet 7, and pressure, time adjust by compression cylinder 6.
The adhesive method of long stator punching of the present invention and mesh flake, be executed in the adhering device of long stator punching and mesh flake, the method comprises the following steps:
The step of heating locating template, first power-on switch, is heated heating tube by temperature regulation switch, is heated by heating plate 5 by heating tube, and by the surface temperature of temperature measurer measurement and positioning template 4 whether in the temperature range of technological requirement;
The step of mesh flake and long stator punching is installed, after determining that the temperature of locating template 4 reaches the scope of technological requirement, locating template 4 is moved to feeding station 112 by movable pulley 8, then mesh flake is placed in the die cavity inwall of locating template 4, again long stator punching is placed on mesh flake, then locating template 4 is moved to bonding station 111 by movable pulley 8;
Start the step of compression cylinder, open jettron, make the piston rod 60 of compression cylinder 6 increase, locating template 4 is pushed up and closes up to cope match-plate pattern 3;
Pressure holding step, by keeping pressure time by-pass cock will be set as the process stipulation time dwell time, keeps pressure to reach the time of process stipulation;
The step of feeding, after the dwell time reaching setting, buzzer warning, closes jettron, is declined by the piston rod of compression cylinder, thus locating template 4 is separated with cope match-plate pattern 3, then locating template 4 is moved to feeding station 112 by movable pulley 8 take out workpiece.
The adhesive method of long stator punching of the present invention and mesh flake, can simplify bonding process, reduce costs and enhance productivity.
Those of ordinary skill in the art will be appreciated that, above embodiment is only used to the present invention is described, and be not used as limitation of the invention, as long as in spirit of the present invention, all will drop in Claims scope of the present invention the change of the above embodiment, modification.
Claims (3)
1. an adhesive method for long stator punching and mesh flake, is executed in the adhering device of long stator punching and mesh flake, it is characterized in that, said method comprising the steps of:
The step of heating locating template, by heating tube by heater plate, whether the surface temperature of measurement and positioning template is in the temperature range of technological requirement;
The step of mesh flake and long stator punching is installed, first locating template is moved to feeding station, then mesh flake is placed in the die cavity inwall of locating template, then long stator punching is placed on mesh flake, then locating template is moved to bonding station;
Start the step of compression cylinder, make the piston rod of compression cylinder increase, by locating template top to closing up with cope match-plate pattern;
Pressure holding step, keeps pressure to reach the time of process stipulation;
The step of feeding, first declines the piston rod of compression cylinder, thus locating template is separated with cope match-plate pattern, then locating template is moved to feeding station taking-up workpiece.
2. the adhesive method of long stator punching according to claim 1 and mesh flake, is characterized in that, described locating template is mobile between feeding station and bonding station by movable pulley.
3. the adhesive method of long stator punching according to claim 1 and mesh flake, is characterized in that, by the surface temperature of temperature measurer measurement and positioning template.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310671224.0A CN104716791A (en) | 2013-12-11 | 2013-12-11 | Binding method for long stator silicon steel sheet and gird sheet |
Applications Claiming Priority (1)
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CN201310671224.0A CN104716791A (en) | 2013-12-11 | 2013-12-11 | Binding method for long stator silicon steel sheet and gird sheet |
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CN104716791A true CN104716791A (en) | 2015-06-17 |
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CN201310671224.0A Pending CN104716791A (en) | 2013-12-11 | 2013-12-11 | Binding method for long stator silicon steel sheet and gird sheet |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110429772A (en) * | 2019-08-26 | 2019-11-08 | 佛山德玛特智能装备科技有限公司 | A kind of linear motor stator core production method |
Citations (5)
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CN2723340Y (en) * | 2004-07-28 | 2005-09-07 | 上海杨记塑料制品有限公司 | Heat plying-up machine |
CN101034832A (en) * | 2006-03-07 | 2007-09-12 | 江苏富天江电子电器有限公司 | Processing method for motor stator slice |
CN101232208A (en) * | 2007-01-26 | 2008-07-30 | 久嬴精密工业股份有限公司 | Stator assembly and manufacturing method thereof |
CN201094149Y (en) * | 2007-10-24 | 2008-07-30 | 忻尧传 | Packaging die of long stator |
CN102328485A (en) * | 2011-06-03 | 2012-01-25 | 珠海紫翔电子科技有限公司 | System and method for sticking bidirectional reinforced materials |
-
2013
- 2013-12-11 CN CN201310671224.0A patent/CN104716791A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2723340Y (en) * | 2004-07-28 | 2005-09-07 | 上海杨记塑料制品有限公司 | Heat plying-up machine |
CN101034832A (en) * | 2006-03-07 | 2007-09-12 | 江苏富天江电子电器有限公司 | Processing method for motor stator slice |
CN101232208A (en) * | 2007-01-26 | 2008-07-30 | 久嬴精密工业股份有限公司 | Stator assembly and manufacturing method thereof |
CN201094149Y (en) * | 2007-10-24 | 2008-07-30 | 忻尧传 | Packaging die of long stator |
CN102328485A (en) * | 2011-06-03 | 2012-01-25 | 珠海紫翔电子科技有限公司 | System and method for sticking bidirectional reinforced materials |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110429772A (en) * | 2019-08-26 | 2019-11-08 | 佛山德玛特智能装备科技有限公司 | A kind of linear motor stator core production method |
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Application publication date: 20150617 |
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