CN103587115B - A kind of gimbal cladding method - Google Patents

A kind of gimbal cladding method Download PDF

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Publication number
CN103587115B
CN103587115B CN201310611873.1A CN201310611873A CN103587115B CN 103587115 B CN103587115 B CN 103587115B CN 201310611873 A CN201310611873 A CN 201310611873A CN 103587115 B CN103587115 B CN 103587115B
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gimbal
lifting platform
heating plate
fixed
pilot pin
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CN103587115A (en
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王玉生
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HANDIAN GROUP NINGBO WASHING MACHINES CO Ltd
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HANDIAN GROUP NINGBO WASHING MACHINES CO Ltd
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Abstract

The present invention relates to a kind of gimbal deposition apparatus and method, comprise base and be positioned at the seat of honour above base, lifting platform moving up and down is set between base and the seat of honour, the upper surface of base is fixed with the bed die of the lower gimbal of coupling, the lower surface of lifting platform is fixed with the mold matching gimbal, the below at the seat of honour is provided with horizontal slide rail, horizontal slide rail is slidably equipped with heating panel seat, heating panel seat also can move up and down, heating panel seat is fixed with heating plate, and described heating plate can laterally move into or shift out between base and lifting platform.The present invention, by first aligning in advance, is then moved into respectively by upper and lower heating plate or is removed and heat respectively upper and lower gimbal, in whole process, the only vertically movement up and down of upper and lower gimbal, laterally do not move, during deposition, upper and lower gimbal accurately aligns, and deposition percent defective is low, production efficiency is high.

Description

A kind of gimbal cladding method
Technical field
The present invention relates to the installation method of the gimbal on a kind of washing machine.
Background technology
The gimbal of washing machine is the requisite equalizing feature of impeller automatic washing machine.Be sealed with appropriate salt solution in it, in washing of drum type washing machine, de-dry process, play and avoid clothing lay particular stress on and cause outer barrel to hit the effect of casing.For preventing gimbal from leaking within service life, gimbal parts must meet good sealing.Therefore, existing washing machine generally all adopts the mode be deposited over by upper and lower gimbal together to reach sealing effectiveness.But upper and lower gimbal such as accurately can not to align at the reason during distortion, deposition due to gimbal itself, and the gimbal component waste rate after deposition is higher, and often just there is drainage service life not reaching.
Summary of the invention
In order to overcome the deficiency that prior art deposition easily misplaces, the invention provides a kind of gimbal deposition apparatus improving gimbal service life.
The present invention also aims to provide a kind of and can ensure that upper and lower gimbal accurately aligns and improves the gimbal cladding method in life-span.
The technical scheme that the present invention solves its technical problem is:
A kind of gimbal cladding method, is characterized in that comprising the following steps:
(1) the upper gimbal be pre-installed and lower gimbal are loaded in the die cavity of bed die, described bed die is fixed on base, bed die is provided with the lower pilot pin of the locating hole that can insert on lower gimbal, bed die is also provided with through hole, and described base bottom is just provided with the thimble that can move up and down to lead to the hole site place;
(2) lifting platform first time declines, mold compresses upper gimbal, upper pilot pin on mold is inserted the locating hole of upper gimbal and is fixed in mold by upper gimbal, described mold is fixed on described lifting platform moving up and down, mold is provided with the upper pilot pin of the locating hole that can insert on gimbal, arrange the seat of honour above base, fixed between base and the seat of honour by fixed bar, lifting platform is arranged between the seat of honour and base;
(3) lifting platform first time rises, and drives upper gimbal to rise simultaneously and is separated with lower gimbal;
(4) heat panel seat to be moved between upper gimbal and lower gimbal by horizontal slide rail, the below at the seat of honour arranges described horizontal slide rail, horizontal slide rail is slided and establishes described heating panel seat, heating panel seat also can move up and down, heating panel seat is fixed with heating plate, described heating plate can laterally move into or shift out between base and lifting platform, described heating panel seat is fixed on a mutually socket and on the loop bar that can stretch up and down, one end of described loop bar is fixed on a saddle that can slide on horizontal slide rail, the other end is fixedly connected with described heating panel seat, described saddle is fixed with heating cylinder, the cylinder rod of heating cylinder is fixedly connected with described heating panel seat, heating plate comprises upper and lower spaced upper heating plate and lower heating plate.;
(5) lifting platform second time declines, and is pressed on by heating plate between upper gimbal and lower gimbal, and the upper heating plate of heating plate and lower heating plate heat upper gimbal and lower gimbal respectively;
(6) lifting platform second time rises, and heating panel seat returns to home position;
(7) lifting platform third time declines, and is pressed on lower gimbal by the upper gimbal after heating, then go up together with gimbal is deposited over lower gimbal, upper pilot pin is return;
(8) lifting platform third time rises, and the gimbal be welded together ejects by the thimble on base, is manually taken out by gimbal, and thimble resets.
As preferably, in step (2), when the upper pilot pin of mold is inserted in the locating hole of gimbal, position in the locating hole that the lower pilot pin in bed die is also inserted in lower gimbal.
As preferably, in step (7) a metallic, when the upper pilot pin of mold is return, the lower pilot pin of bed die is also return.
As preferably, be also fixed with slide bar between the seat of honour and base, described lifting platform is worn by described slide bar respectively and can relative sliding.
As preferably, upper pilot pin connects upper cylinder, and lower pilot pin connects lower cylinder, and thimble connects bottomed cylinder.
During use, by the upper gimbal that has been pre-installed and lower gimbal, the upper gimbal be namely combined up and down and lower gimbal are placed in the die cavity of bed die by tram, check that upper and lower gimbal has dislocation-free, namely align in advance.Press start button, lifting platform first time declines, and mold compresses the gimbal up and down be pre-installed, subsequently, upper pilot pin in mold and bed die and the action respectively of lower pilot pin, insert locating hole respectively, upper gimbal and lower gimbal be fixed on mold and bed die.Then, lifting platform first time rises, namely mold resets, mold drives upper gimbal to depart from lower gimbal, then heating panel seat slips between upper gimbal and lower gimbal by horizontal slide rail, namely upper and lower heating plate to move to immediately below mold and directly over bed die respectively, the mold second time of lifting platform declines, the action of heating cylinder, upper and lower heating plate declines simultaneously, mold and upper heating plate, together with bed die is closely pressed together on lower heating plate, then go up heating plate to the upper gimbal heating on mold, the lower gimbal of lower heating plate to bed die heats, after about 4 ~ 5 seconds, lifting platform and mold second time rise, upper and lower heating plate also resets and shifts out between upper gimbal and lower gimbal.And then, mold third time declines, and compresses with bed die, then the upper gimbal of mold and the lower gimbal of bed die compress and are welded together, after about 8 ~ 10 seconds, the upper pilot pin in mold and bed die and lower pilot pin reset respectively, and mold third time rises reset subsequently.Be welded together gimbal to be withstood by the thimble on base, operative employee takes out the finished product gimbal machined.Whole gimbal deposition process completes.
Beneficial effect of the present invention is: the present invention is positioned upper and lower gimbal respectively by upper pilot pin and lower pilot pin, ensure that the position of upper and lower gimbal is installed accurately, and upper and lower gimbal can closely cooperate, by transversely movable heating plate, heat welded is carried out to it.Gimbal service life can be ensured, reduce deposition percent defective, realize high efficiency production.
The present invention, by first aligning in advance, is then moved into respectively by upper and lower heating plate or is removed and heat respectively upper and lower gimbal, in whole process, the only vertically movement up and down of upper and lower gimbal, laterally do not move, during deposition, upper and lower gimbal accurately aligns, and deposition percent defective is low, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the work structuring schematic diagram of step 1 of the present invention.
Fig. 2 is the working state schematic representation of step 2 of the present invention.
Fig. 3 is the working state schematic representation of step 3 of the present invention.
Fig. 4 is the working state schematic representation of step 5 of the present invention.
Fig. 5 is the working state schematic representation of step 6 of the present invention.
Fig. 6 is the working state schematic representation of step 7 of the present invention.
Fig. 7 is the structural representation of bed die.
Fig. 8 is the structural representation of mold.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As Fig. 1, 2, 3, 4, 5, 6, 7, shown in 8, a kind of gimbal deposition apparatus, the seat of honour 3 comprising base 7 and be positioned at above base, fixed by fixed bar 5 between base 7 and the seat of honour 3, lifting platform 4 moving up and down is set between described base and the seat of honour, the upper surface of base 7 is fixed with the bed die 6 of the lower gimbal of coupling, the lower surface of lifting platform 4 is fixed with the mold 16 matching gimbal, mold is slidably equipped with the upper pilot pin of the locating hole that can insert on gimbal, upper pilot pin is fixed on a upper cylinder 15, as shown in Figure 8, bed die 6 is slidably equipped with the lower pilot pin of the locating hole that can insert on lower gimbal, lower pilot pin is fixed on a lower cylinder 11, as shown in Figure 7.The below at the seat of honour is provided with horizontal slide rail 14, and horizontal slide rail 14 is slidably equipped with heating panel seat 1, described heating panel seat 1 can laterally move into or shift out between base 7 and lifting platform 4.Heating panel seat 1 is fixed on a mutually socket and on the loop bar 17 that can stretch up and down, loop bar is that be set-located up and down upper boom and lower beam forms in fact, one end of loop bar 17 is fixed on a saddle 18 that can slide on horizontal slide rail 14, the other end is fixedly connected with heating plate and does 1, saddle is fixed with heating cylinder, the cylinder rod of heating cylinder is fixedly connected with heating plate and does, and heating plate comprises upper and lower spaced upper heating plate 10 and lower heating plate 2.
Bed die 6 is provided with through hole 12, base is just provided with the thimble that can move up and down to lead to the hole site place, and thimble connects bottomed cylinder.Also be fixed with slide bar 8 between the seat of honour and base, described lifting platform 4 is worn by described slide bar 8 respectively and can relative sliding.
A kind of gimbal cladding method, comprises the following steps:
(1) the upper gimbal be pre-installed and lower gimbal are loaded in the die cavity of bed die,
(2) lifting platform first time declines, and mold compresses upper gimbal, and the upper pilot pin on mold is inserted the locating hole of upper gimbal and is fixed in mold by upper gimbal;
(3) lifting platform first time rises, and drives upper gimbal to rise simultaneously and is separated with lower gimbal;
(4) heat panel seat to be moved between upper gimbal and lower gimbal by horizontal slide rail;
(5) lifting platform second time declines, and is pressed on by heating plate between upper gimbal and lower gimbal, and the upper heating plate of heating plate and lower heating plate heat upper gimbal and lower gimbal respectively;
(6) lifting platform second time rises, and heating panel seat returns to home position;
(7) lifting platform third time declines, and is pressed on lower gimbal by the upper gimbal after heating, then go up together with gimbal is deposited over lower gimbal, upper pilot pin is return;
(8) lifting platform third time rises, and the gimbal be welded together ejects by the thimble on base, is manually taken out by gimbal, and thimble resets.
In step (2), when the upper pilot pin of mold is inserted in the locating hole of gimbal, position in the locating hole that the lower pilot pin in bed die is also inserted in lower gimbal.
In step (7) a metallic, when the upper pilot pin of mold is return, the lower pilot pin of bed die is also return.
During use, by the upper gimbal 9 that has been pre-installed and lower gimbal 13, the upper gimbal be namely combined up and down and lower gimbal are placed in the die cavity of bed die 6 by tram, check that upper and lower gimbal has dislocation-free, namely align in advance, as shown in Figure 1.Press start button, lifting platform 4 first time declines, mold 16 compresses the gimbal up and down be pre-installed, subsequently, upper pilot pin in mold and bed die and the action respectively of lower pilot pin, insert locating hole respectively, upper gimbal and lower gimbal are fixed on mold and bed die, as shown in Figure 2.Then, lifting platform 4 first time rises, and namely mold resets, and mold drives upper gimbal to depart from lower gimbal, as shown in Figure 3.Then heating panel seat 1 slips between upper gimbal and lower gimbal by horizontal slide rail 14, namely upper and lower heating plate to move to immediately below mold and directly over bed die respectively, the mold second time of lifting platform declines, upper and lower heating plate declines simultaneously, mold and upper heating plate, together with bed die is closely pressed together on lower heating plate, then the upper gimbal 9 gone up on heating plate 10 pairs of molds heats, the lower gimbal 13 of lower heating plate 2 pairs of bed dies heats, as shown in Figure 4.After about 4 ~ 5 seconds, lifting platform and mold second time rise, and upper and lower heating plate also resets and shifts out between upper gimbal and lower gimbal, as shown in Figure 5.And then, mold third time declines, and compresses with bed die, then the upper gimbal of mold and the lower gimbal of bed die compress and be welded together, as shown in Figure 6.After about 8 ~ 10 seconds, the upper pilot pin in mold and bed die and lower pilot pin reset respectively, and mold third time rises reset subsequently.Be welded together gimbal to be withstood by the thimble on base, operative employee takes out the finished product gimbal machined.Whole gimbal deposition process completes.
The present invention is positioned upper and lower gimbal respectively by upper pilot pin and lower pilot pin, ensure that the position of upper and lower gimbal is installed accurately, and upper and lower gimbal can closely cooperate, and carries out heat welded by transversely movable heating plate to it.Gimbal service life can be ensured, reduce deposition percent defective, realize high efficiency production.
The present invention, by first aligning in advance, is then moved into respectively by upper and lower heating plate or is removed and heat respectively upper and lower gimbal, in whole process, the only vertically movement up and down of upper and lower gimbal, laterally do not move, during deposition, upper and lower gimbal accurately aligns, and deposition percent defective is low, production efficiency is high.

Claims (5)

1. a gimbal cladding method, is characterized in that comprising the following steps:
(1) the upper gimbal be pre-installed and lower gimbal are loaded in the die cavity of bed die, described bed die is fixed on base, bed die is provided with the lower pilot pin of the locating hole that can insert on lower gimbal, bed die is also provided with through hole, and described base bottom is just provided with the thimble that can move up and down to lead to the hole site place;
(2) lifting platform first time declines, mold compresses upper gimbal, upper pilot pin on mold is inserted the locating hole of upper gimbal and is fixed in mold by upper gimbal, described mold is fixed on described lifting platform moving up and down, mold is provided with the upper pilot pin of the locating hole that can insert on gimbal, arrange the seat of honour above base, fixed between base and the seat of honour by fixed bar, lifting platform is arranged between the seat of honour and base;
(3) lifting platform first time rises, and drives upper gimbal to rise simultaneously and is separated with lower gimbal;
(4) heat panel seat to be moved between upper gimbal and lower gimbal by horizontal slide rail, the below at the seat of honour arranges described horizontal slide rail, horizontal slide rail is slided and establishes described heating panel seat, heating panel seat also can move up and down, heating panel seat is fixed with heating plate, described heating plate can laterally move into or shift out between base and lifting platform, described heating panel seat is fixed on a mutually socket and on the loop bar that can stretch up and down, one end of described loop bar is fixed on a saddle that can slide on horizontal slide rail, the other end is fixedly connected with described heating panel seat, described saddle is fixed with heating cylinder, the cylinder rod of heating cylinder is fixedly connected with described heating panel seat, heating plate comprises upper and lower spaced upper heating plate and lower heating plate,
(5) lifting platform second time declines, and is pressed on by heating plate between upper gimbal and lower gimbal, and the upper heating plate of heating plate and lower heating plate heat upper gimbal and lower gimbal respectively;
(6) lifting platform second time rises, and heating panel seat returns to home position;
(7) lifting platform third time declines, and is pressed on lower gimbal by the upper gimbal after heating, then go up together with gimbal is deposited over lower gimbal, upper pilot pin is return;
(8) lifting platform third time rises, and the gimbal be welded together ejects by the thimble on base, is manually taken out by gimbal, and thimble resets.
2. a kind of gimbal cladding method according to claim 1, it is characterized in that: in described step (2), when the upper pilot pin of mold is inserted in the locating hole of gimbal, position in the locating hole that the lower pilot pin in bed die is also inserted in lower gimbal.
3. a kind of gimbal cladding method according to claim 2, is characterized in that: in step (7) a metallic, and when the upper pilot pin of mold is return, the lower pilot pin of bed die is also return.
4. a kind of gimbal cladding method according to claim 3, is characterized in that: be also fixed with slide bar between the described seat of honour and base, and described lifting platform is worn by described slide bar respectively and can relative sliding.
5. a kind of gimbal cladding method according to claim 4, is characterized in that: described upper pilot pin connects upper cylinder, and lower pilot pin connects lower cylinder, and thimble connects bottomed cylinder.
CN201310611873.1A 2013-11-28 2013-11-28 A kind of gimbal cladding method Active CN103587115B (en)

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CN105563812A (en) * 2016-03-09 2016-05-11 航嘉电器(合肥)有限公司 Electric heating cladding device with ejection mechanism
CN105643918B (en) * 2016-03-09 2018-03-09 安徽省航嘉驰源电气有限公司 A kind of electric heating deposition apparatus of household appliances eutectic fat plastic casing
CN105563811A (en) * 2016-03-09 2016-05-11 合肥市航嘉电子技术有限公司 Heating mechanism used for electric heating cladding device
CN105965761B (en) * 2016-07-01 2018-08-28 王静 A kind of production equipment and its technique of balanced ring for washing machine
CN107471652A (en) * 2017-06-26 2017-12-15 苏州华日金菱机械有限公司 A kind of full-automatic high-cycle welding machine for producing and processing sputum aspirator tube
CN110356010A (en) * 2019-05-22 2019-10-22 无锡市鹏得塑料制品有限公司 A kind of washing machine balancing circle welding procedure

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EP0887141A1 (en) * 1997-06-26 1998-12-30 Samsung Electronics Co., Ltd. An apparatus for joining two ring-shaped members
CN102744878A (en) * 2012-06-21 2012-10-24 苏州凯尔博精密机械有限公司 Balance ring hot plate welding machine
CN102848573A (en) * 2012-07-31 2013-01-02 苏州凯尔博精密机械有限公司 Double-station rotation type gimbal hot plate welding machine
CN202781824U (en) * 2012-07-31 2013-03-13 苏州凯尔博精密机械有限公司 Tray hot plate welding machine
CN203600607U (en) * 2013-11-28 2014-05-21 韩电集团宁波洗衣机有限公司 Welding device for balancing ring

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0887141A1 (en) * 1997-06-26 1998-12-30 Samsung Electronics Co., Ltd. An apparatus for joining two ring-shaped members
CN102744878A (en) * 2012-06-21 2012-10-24 苏州凯尔博精密机械有限公司 Balance ring hot plate welding machine
CN102848573A (en) * 2012-07-31 2013-01-02 苏州凯尔博精密机械有限公司 Double-station rotation type gimbal hot plate welding machine
CN202781824U (en) * 2012-07-31 2013-03-13 苏州凯尔博精密机械有限公司 Tray hot plate welding machine
CN203600607U (en) * 2013-11-28 2014-05-21 韩电集团宁波洗衣机有限公司 Welding device for balancing ring

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