CN104691855B - High-speed intelligent screw packing machine divides nail counting device and its method of counting - Google Patents
High-speed intelligent screw packing machine divides nail counting device and its method of counting Download PDFInfo
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- CN104691855B CN104691855B CN201410855414.2A CN201410855414A CN104691855B CN 104691855 B CN104691855 B CN 104691855B CN 201410855414 A CN201410855414 A CN 201410855414A CN 104691855 B CN104691855 B CN 104691855B
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- nail
- unit
- screw
- counting
- sensor
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- 238000012856 packing Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 28
- 230000003287 optical effect Effects 0.000 claims abstract description 15
- 230000010355 oscillation Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 230000036461 convulsion Effects 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 11
- 230000000149 penetrating effect Effects 0.000 description 9
- 230000002950 deficient Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
- Control Of Conveyors (AREA)
Abstract
The present invention provides a kind of high-speed intelligent screw packing machine and divides nail counting device, it includes supply unit, discharging unit and point nail unit, divide nail unit between the outlet of supply unit and the entrance of discharging unit and for the screw on the supply unit to be sent into discharging unit, described point of nail unit includes dividing nail ratchet and for driving a point servomotor for nail pawl wheel, the outlet of the supply unit is provided with reflective optical sensor, the outlet of the discharging unit is provided with sensor for countering, the reflective optical sensor, the sensor for countering and the servomotor are connected with PLC.The method of counting of also offer said apparatus simultaneously.High-speed intelligent screw packing machine of the present invention divides nail counting device, and simple in construction, manufacturing cost is low, has high packaging efficiency, working stability and counts the advantages of accurate.
Description
Technical field
The present invention relates to a kind of packing machine, more particularly to a kind of high-speed intelligent screw packing machine divide nail counting device and its
Method of counting.
Background technology
Screw packing machine is developed by foods packing machine, is counted using spacing, is reconciled the frequency of electric current, according to
The size of screw counts, and work characteristics is that packaging speed is fast, but unstable, work a period of time, because machine run is led
Error is caused out, when the accumulation of error to certain time turns into mistake, packaging number is forbidden, and efficiency is low, it is impossible to reaches the requirement of user.
The content of the invention
【1】Technical problems to be solved
The technical problem to be solved in the present invention is the defects of overcoming in the prior art, there is provided a kind of packaging efficiency is high, work
Stablize and count accurate high-speed intelligent screw packing machine and divide nail counting device and its method of counting.
【2】The technical scheme solved the problems, such as
The present invention provides a kind of high-speed intelligent screw packing machine and divides nail counting device, and it includes：For conveying screw
Supply unit 1, the discharging unit 3 for screw output and point nail unit 2, described point of nail unit 2 are located at the supply unit 1
Outlet and the entrance of the discharging unit 3 between and for by the screw on the supply unit 1 be sent to it is described go out material list
Member 3, described point of nail unit 2 includes dividing nail ratchet 21 and for driving the servomotor 22 for dividing nail ratchet 21 to rotate, described
The outlet of supply unit 1 is provided with reflective optical sensor 4, and the outlet of the discharging unit 3 is provided with sensor for countering 5, described
Reflective optical sensor 4, the sensor for countering 5 and the servomotor 22 are connected with PLC.
Further, the supply unit 1 is straight-line oscillation track element.
Further, the discharging unit 3 includes the discharging track being obliquely installed, and is molded in the discharging track for defeated
The chute of screw is sent, the sensor for countering 5 is arranged on the port of export of the chute.
Further, the reflective optical sensor 4 is mirror based fiber optica sensor；The sensor for countering 5 is to penetrating
Area fiber sensor.
Further, tooth is circumferentially evenly equipped with described point of nail ratchet 21, is formed between adjacent two tooth for loading spiral shell
The loading area of nail, the outlet of the supply unit 1 and the entrance of the discharging unit 3 are located at the rotation path of the loading area
On.
Meanwhile the present invention also provides a kind of high-speed intelligent screw packing machine point nail method of counting, it uses above-mentioned high speed
Intelligent screw packing machine divides nail counting device, and comprises the following steps；
A, under the conveying of straight-line oscillation track element, screw is delivered to its port of export, positioned at straight-line oscillation track list
The reflective optical sensor of first port of export detects sends detection signal after screw to PLC；
B, PLC drives servomotor to rotate after receiving the detection signal that reflective optical sensor is sent, and drives and divide
Pawl wheel is followed closely, described point of nail ratchet will be sent to discharging unit by the screw that proximity switch detects from supply unit, and
Next loading area of point nail ratchet is set to go to outlet towards supply unit；And servomotor often rotates a PLC and just recorded
One sub-quantity；
C, screw is delivered to its outlet by discharging unit, positioned at the sensor for countering of its port of export detect the screw and to
PLC sends count signal；
D, PLC compares the number of revolutions of servomotor and the signal transmission times of sensor for countering：
As both quantity are identical, then it are judged as accurate and work on, until the system of closing；
As both quantity differ, then it is judged as malfunctioning and alarms.
Further, in step D, such as both quantity differ, then are judged as malfunctioning and alarm, while supply unit is anxious
Stop.
Further, in step D, alarmed by buzzer and/or alarm lamp.
【3】Beneficial effect
High-speed intelligent screw packing machine of the present invention divides nail counting device, and simple in construction, manufacturing cost is low, in discharging unit
Exit set to penetrating area fiber sensor, can check whether servomotor point nail accurate, and whetheing there is bail causes quantity not
It is accurate and cause defective products, reduce and waste；Simultaneously by compare to the count number for penetrating area fiber sensor and servomotor come
Judgement is whether work stablizes；With the advantages of packaging efficiency is high, working stability and counting are accurate.
Brief description of the drawings
Fig. 1 is the structural representation that high-speed intelligent screw packing machine of the present invention divides nail counting device；
Fig. 2 is A portions enlarged drawing in Fig. 1.
Embodiment
Below in conjunction with the accompanying drawings, the embodiment of the present invention is discussed in detail.
Refering to Fig. 1 and Fig. 2, the present invention provides a kind of high-speed intelligent screw packing machine and divides nail counting device, and it includes：
Supply unit 1, for conveying screw, in the present embodiment, supply unit 1 is straight-line oscillation track element, including spiral shell
Delivery track and vibrator are followed closely, the conveying of screw is realized by vibrator, reflection-type optical fiber is provided with the outlet of supply unit 1
Sensor 4, in the present embodiment, it is arranged on directly over the port of export；
Discharging unit 3, exported for screw, the outlet of the entrance alignment supply unit 1 of the discharging unit (is located at same water
In plane) and between there are for install point nail unit a gap, it includes the discharging track being obliquely installed, in the discharging rail
The chute for conveying screw is molded on road, sensor for countering 5 is installed in the port of export of chute, in the present embodiment, the counting
Sensor 5 is to penetrating area fiber sensor；
Point nail unit 2, point nail a unit 2 be located between the outlet of supply unit 1 and the entrance of discharging unit 3 and be used for will be defeated
The screw on unit 1 is sent to be sent to the discharging unit 3, this point nail unit 2 includes dividing nail ratchet 21 and for driving a point nail spine
The servomotor 22 that wheel 21 rotates；Tooth is circumferentially evenly equipped with specifically, dividing on nail ratchet 21, is formed between adjacent two tooth for loading
The loading area of screw, 8 teeth are circumferentially evenly equipped with the present embodiment, that is, there are 8 loading areas, it, which turns around, can divide 8 nails,
The outlet of supply unit 1 is located on the rotation path of loading area with the entrance of discharging unit 3.
Above-mentioned reflective optical sensor 4, sensor for countering 5 and servomotor 22 are connected with PLC；
The warning device being connected with PLC is additionally provided with the present embodiment, the warning device is buzzer and/or alarm lamp report
It is alert.
Meanwhile the present invention also provides a kind of high-speed intelligent screw packing machine point nail method of counting, it uses above-mentioned high speed
Intelligent screw packing machine divides nail counting device, and comprises the following steps；
A, under the conveying of straight-line oscillation track element, screw is delivered to its port of export, positioned at straight-line oscillation track list
The reflective optical sensor of first port of export detects sends detection signal after screw to PLC；
B, PLC drives servomotor to rotate after receiving the detection signal that reflective optical sensor is sent, and drives and divide
Pawl wheel is followed closely, divides nail ratchet to be sent to discharging unit from supply unit by the screw that proximity switch detects, and is made point
Next loading area of nail ratchet goes to the outlet towards supply unit；And servomotor often rotates a PLC and just recorded once
Quantity；
C, screw is delivered to its outlet by discharging unit, positioned at the sensor for countering of its port of export detect the screw and to
PLC sends count signal；
D, PLC compares the number of revolutions of servomotor and the signal transmission times of sensor for countering：
As both quantity are identical, then it is judged as the accurate and step A to step D that works on-continuously carry out, until closing
System；
As both quantity differ, then it is judged as error and is alarmed by buzzer and/or alarm lamp, while supply unit
Jerk.
The rotating speed of above-mentioned servomotor is：3000r/min is 50r/s；
Mirror based fiber optica sensor uses (Keyemce)：FU-35FA, the μ s of scan period 25；
(Keyemce) is used to penetrating area fiber sensor：FU-A10, the μ s of scan period 25；
Ratchet is designed using 8 teeth, that is, 8 nails can be divided by turning around；
It is 3/s to divide nail numerical ability.
Its work was briefly described originally below：
Detected when straight-line oscillation track element 1 fills screw by reflective optical sensor 4, now servomotor
22 drives divide nail ratchet 21 to rotate, and often rotate a servomotor and just record a sub-quantity, the screw separated can pass through chute
Outlet is slipped to, is set in exit to penetrating area fiber sensor 5, the effect of this sensor is to check that servomotor divides nail to be
No accurate, whetheing there is bail causes quantity inaccurate and causes defective products, reduces and wastes.When to penetrating area fiber sensor and servo electricity
The count number of machine is identical, thinks accurate, and otherwise device is alarmed.
High-speed intelligent screw packing machine of the present invention divides nail counting device, and simple in construction, manufacturing cost is low, in discharging unit
Exit set to penetrating area fiber sensor, can check whether servomotor point nail accurate, and whetheing there is bail causes quantity not
It is accurate and cause defective products, reduce and waste；Simultaneously by compare to the count number for penetrating area fiber sensor and servomotor come
Judgement is whether work stablizes；With the advantages of packaging efficiency is high, working stability and counting are accurate.
Claims (3)
- A kind of 1. method of counting for dividing nail counting device using high-speed intelligent screw packing machine, it is characterised in that：Described height The intelligent screw packing machine of speed divides nail counting device, including for conveying the supply unit (1) of screw, going out for screw output Material unit (3) and point nail unit (2), described point nail unit (2) be located at the supply unit (1) outlet and it is described go out material list Between the entrance of first (3) and for the screw on the supply unit (1) to be sent into the discharging unit (3), described point of nail Unit (2) includes dividing nail ratchet (21) and for driving the servomotor (22) for dividing nail ratchet (21) to rotate, the conveying The outlet of unit (1) is provided with reflective optical sensor (4), and the outlet of the discharging unit (3) is provided with sensor for countering (5), The reflective optical sensor (4), the sensor for countering (5) and the servomotor (22) are connected with PLC, described defeated It is straight-line oscillation track element to send unit (1)；Described method of counting comprises the following steps：A, under the conveying of straight-line oscillation track element, screw is delivered to its port of export, gone out positioned at straight-line oscillation track element The reflective optical sensor at mouthful end detects sends detection signal after screw to PLC；B, PLC drives servomotor to rotate after receiving the detection signal that reflective optical sensor is sent, and drives a point nail spine Wheel rotates, and described point of nail ratchet will be sent to discharging unit by the screw that proximity switch detects from supply unit, and makes point Next loading area of nail ratchet goes to the outlet towards supply unit；And servomotor often rotates a PLC and just recorded once Quantity；C, screw is delivered to its outlet by discharging unit, and the screw is detected and to PLC positioned at the sensor for countering of its port of export Send count signal；D, PLC compares the number of revolutions of servomotor and the signal transmission times of sensor for countering：As both quantity are identical, then it are judged as accurate and work on, until the system of closing；As both quantity differ, then it is judged as malfunctioning and alarms.
- 2. a kind of method of counting for dividing nail counting device using high-speed intelligent screw packing machine as claimed in claim 1, its It is characterised by：In step D, such as both quantity differ, then are judged as malfunctioning and alarm, while supply unit jerk.
- 3. a kind of method of counting for dividing nail counting device using high-speed intelligent screw packing machine as claimed in claim 1 or 2, It is characterized in that：In step D, alarmed by buzzer and/or alarm lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410855414.2A CN104691855B (en) | 2014-12-31 | 2014-12-31 | High-speed intelligent screw packing machine divides nail counting device and its method of counting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410855414.2A CN104691855B (en) | 2014-12-31 | 2014-12-31 | High-speed intelligent screw packing machine divides nail counting device and its method of counting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104691855A CN104691855A (en) | 2015-06-10 |
| CN104691855B true CN104691855B (en) | 2017-12-12 |
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ID=53339489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410855414.2A Active CN104691855B (en) | 2014-12-31 | 2014-12-31 | High-speed intelligent screw packing machine divides nail counting device and its method of counting |
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| Country | Link |
|---|---|
| CN (1) | CN104691855B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111301935A (en) * | 2020-02-18 | 2020-06-19 | 浙江衣拿智能科技股份有限公司 | Conveying system elevator with fault detection function |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB940736A (en) * | 1959-04-11 | 1963-10-30 | Paolo Chiaia | Improvements in, or relating to, automatic machines for counting and boxing screws and like small articles |
| US5265398A (en) * | 1992-05-29 | 1993-11-30 | Superior Quality Products, Inc. | Automatic counting and boxing machine |
| CN102774540A (en) * | 2012-07-31 | 2012-11-14 | 天津名唐环保科技有限公司 | Welding-rod counting system |
| CN203461201U (en) * | 2013-08-08 | 2014-03-05 | 朱小鹏 | Automatic feeding mechanism with counting function |
| CN103662123A (en) * | 2013-12-11 | 2014-03-26 | 大连运明自动化技术有限公司 | Intelligent high-speed screw packing equipment |
-
2014
- 2014-12-31 CN CN201410855414.2A patent/CN104691855B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB940736A (en) * | 1959-04-11 | 1963-10-30 | Paolo Chiaia | Improvements in, or relating to, automatic machines for counting and boxing screws and like small articles |
| US5265398A (en) * | 1992-05-29 | 1993-11-30 | Superior Quality Products, Inc. | Automatic counting and boxing machine |
| CN102774540A (en) * | 2012-07-31 | 2012-11-14 | 天津名唐环保科技有限公司 | Welding-rod counting system |
| CN203461201U (en) * | 2013-08-08 | 2014-03-05 | 朱小鹏 | Automatic feeding mechanism with counting function |
| CN103662123A (en) * | 2013-12-11 | 2014-03-26 | 大连运明自动化技术有限公司 | Intelligent high-speed screw packing equipment |
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| Publication number | Publication date |
|---|---|
| CN104691855A (en) | 2015-06-10 |
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Effective date of registration: 20231225 Address after: No. 36, Northwest Yantun, Yingjie Village, Xiaochangshan Island Town, Changhai County, Dalian City, Liaoning Province, 116501 Patentee after: Dalian Changhai Blue Sky Fisheries Technology Co.,Ltd. Address before: 116600 special mold workshop 5-2-8, No. 26, economic and Technological Development Zone, Dalian, Liaoning Province Patentee before: DALIAN YUN MING AUTOMATION TECHNOLOGY Co.,Ltd. |