CN104686193A - Bagged edible fungus inoculating machine - Google Patents
Bagged edible fungus inoculating machine Download PDFInfo
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- CN104686193A CN104686193A CN201510071456.1A CN201510071456A CN104686193A CN 104686193 A CN104686193 A CN 104686193A CN 201510071456 A CN201510071456 A CN 201510071456A CN 104686193 A CN104686193 A CN 104686193A
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- hopper
- bacterial classification
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
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Abstract
The invention discloses a bagged edible fungus inoculating machine. The bagged edible fungus inoculating machine comprises a machine frame, wherein a culture medium hopper is arranged on the machine frame; a sorter is arranged at a discharging channel of the culture medium hopper; a strain material box is arranged on the machine frame; a cutting mechanism used for cutting and crushing strains is arranged at the lower part of a feeding opening of the strain material box; a shaper is arranged at the bottom of the strain material box; a pressing rod is arranged right above a mold cavity of the shaper and is driven by a press-down cylinder fixed on the machine frame; a hole-former is hinged below the shaper; a connecting plate of the hole-former is provided with a guide sleeve; a sterilizer is arranged at an outlet position of the culture medium hopper; a material receiving platform is arranged at the bottom, corresponding to an outlet of the culture medium hopper, of the machine frame; a material stacking mechanism is arranged for a culture medium falling to the material receiving platform. The bagged edible fungus inoculating machine is compact in structure and convenient to move, the operation cost is reduced, the workload of an operator is alleviated, the processing accuracy is improved, resources are saved, the cost is reduced, and the survival rate of the strains can be over 95 percent.
Description
Technical field
The invention belongs to technical field of edible fungi inoculation, be specifically related to a kind of packed edible mushroom cultivating machine.
Background technology
Edible fungi inoculation link is generally divided into solid-state inoculation and liquid inoculation.Liquid strain inoculation machine is similar to syringe, and while raising inoculation operating efficiency, the bacterial classification amount of supply cultivating container can ensure quantitatively stable bacterial classification filling.Liquid spawn has the advantages that purity is high, energetic, fertility is fast, be linked in medium there is good fluidity, sprout fast, send out the feature that mycoplasma amount is high, the fruiting cycle is short.And developed countries Edible Fungi enterprise generally adopts automatic assembly line mostly, bacterial classification almost uses liquid spawn entirely, and adopt side acupuncture injection bacterial classification, technical requirement is high, and expensive.Such as: 01803101. 3 patents " liquid bacterial vaccinating device " etc. of Japan Precise Machine Co., Ltd, are not suitable for China's national situation.
China is the country that Edible Fungi amount is maximum in the world, and the annual production of mushroom, white fungus, woodear, flat mushroom, straw mushroom all ranks first in the world, and last year, the Henan mushroom output value 12.6 hundred million, was 2 times of the year before last.But, the mechanized farming degree of China but lags far behind other developed countries, but there is many problems in Edible Fungi, domestic mainly casual household plantation, mostly adopts Hand Inoculations so far or uses simple inoculator to carry out, these modes: labour intensity is large, production efficiency is low, and inoculation quality also can not be guaranteed, miscellaneous bacteria infects and often occurs, and mushroom agriculture expects that survival rate is 70%.In prior art, have in conjunction with manufacturing process of edible fungi principle, the edible fungus solid spawn developed is attacked a vital point inoculation device, such as: within 1991, she is as the electric inoculation machine for mushroom 91006887 of gold, Huang Xinfu invention, this inoculation device structure is simple, function singleness, miscellaneous bacteria of going out equipment imperfection, need personnel many, survival rate is low." automatic vaccination machine for liquid bacterial " utility model patent 200520090584.2 of Liu Yongchang, comprise air feed, filter bin stock, shower nozzle assembly, transmit spacing and circuit control part, control lifting, spacing and pull bar cylinder respectively by magnetic valve, realize the elevating movement of shower nozzle assembly, limiting plate rises and falls motion and inoculation valve opening and closing campaign; Do not consider purifier, or purifier purification preventing polluting effect is not good, needs personnel 7-8 people." liquid bacterial spawn moving type fast snocculation of edible fungus " utility model patent 200520037880.6 of the design such as Cao Wenwei, comprises stand, the gear unit be laid in gantry plane, disinfection by ultraviolet light passage, superclean bench; The automaticity of inoculation device complete machine is low, and the personnel of needs are many.
In a word, the work of mushroom inoculation is the bottleneck of mushroom plantation at present, seriously constrains the planting scale of mushroom.Therefore, some industrialized technological means are introduced cultivating bacterial spawn field, under relatively controlled environment and facility condition, organizes high efficiency mechanization, automated job equipment, become the development trend of edible fungi inoculation at last.
Summary of the invention
For achieving the above object, the technical solution used in the present invention: this packed edible mushroom cultivating machine, there is frame, it is characterized in that: described frame is provided with medium hopper, the blanking channel place of medium hopper is provided with sorting unit, described sorting unit has the Y shape material toggling tooth being hinged on blanking channel edge, three ends of stretching out of material toggling tooth are hinged with roller, the side of three extensions of material toggling tooth is respectively equipped with lock hole, frame is provided with electromagnet, solenoid actuated is connected with stop pin, and stop pin coordinates with lock hole; Frame is provided with bacterial classification hopper, the charging aperture bottom of bacterial classification hopper is provided with the cutting mechanism of bacterial classification cutting and crushing, described cutting mechanism comprises upper pressing tooth, be fixed on bacterial classification hopper in and the lower pressing tooth coordinated with upper pressing tooth and the cutting cylinder driving upper pressing tooth to move up and down, described cutting cylinder is fixed in frame; Shaping device is provided with in the bottom of bacterial classification hopper, described shaping device has and is fixed on fixed mold in frame and movable mold half, described movable mold half is fixedly connected on the moulding cylinder that is obliquely installed, described fixed mold has the die cavity of four semicirculars in shape, described movable mold half has four die cavitys corresponding with fixed mold, the bacterial classification of die cavity to fragmentation of fixed mold and movable mold half is squeezed into cylindric, and the rear portion of the corresponding die cavity of described movable mold half is provided with movable mold half can carry out sub-material to bacterial classification triangle projection when retreating; Be provided with depression bar directly over the die cavity of described shaping device, depression bar by being fixed on frame presses down air cylinder driven; The below of described shaping device is hinged with pore-creating device, the hinged oscillating cylinder of pore-creating device, the connecting plate that pore-creating device comprises two pore-creating cylinders, pore-creating cylinder piston rod is fixedly connected with, be fixed on tapered pressure head on connecting plate and spring disconnecting mechanism, described spring disconnecting mechanism comprises the spring being fixed on connecting plate and the pressing plate being fixed on spring end, described pressing plate has the through hole that pressure head passes; The connecting plate of described pore-creating device be provided with the bacterial classification corresponding with shaping device die cavity by passing hole, passing hole bottom correspondence is fixed on the fairlead on connecting plate; The exit position of described medium hopper is provided with sterilizer, the flexible catch of disinfector, and elastic block piece is provided with the disinfection tablet of the sticky thimerosal of leaching; Be provided with material receiving bottom the frame that described medium hopper outlet is corresponding, under the medium dropped on material receiving be combined with a pusher, the horizontal sliding cylinder that described pusher comprises push pedal and is connected with push pedal; Above-mentioned each cylinder connects source of the gas by tracheae, and control system controls each cylinder and electromagnet action.
The die cavity diameter of described movable mold half is less than the die cavity diameter of fixed mold.
The end shape of the push pedal of described pusher is the circular arc adapted with medium profile, and both sides are provided with roller up and down, and described push pedal is provided with the support extended to its back upper place.
Described cutting mechanism and upper pressing tooth and lower pressing tooth are irpiciform, and upper and lower rake teeth is alternately arranged.
The charging aperture of described bacterial classification hopper is provided with transparent cover plate.
The discharging opening position of described material receiving is provided with particle receiving hopper.
Adopt the beneficial effect of technique scheme: the blanking channel place of the medium hopper of this packed edible mushroom cultivating machine is provided with sorting unit, and the multiple packed medium be placed in hopper can carry out sorting and ajusting by sorting unit, makes its blanking successively.Concrete, sorting unit has the Y shape material toggling tooth being hinged on blanking channel edge, in adapting with Bag Material shape between every two material toggling teeth, three ends of stretching out of material toggling tooth are hinged with roller, the side of three extensions of material toggling tooth is respectively equipped with lock hole, frame is provided with electromagnet, and solenoid actuated is connected with stop pin, and stop pin coordinates with lock hole; Packed medium in hopper because gliding under the effect of gravity, when sliding to material toggling tooth, material toggling tooth blocks medium, and rotate with the downslide of medium, roller rotates when contacting with medium outer bag, avoid crashing through outer bag, material toggling tooth in the process of rotating, when the lock hole on it and stop pin to time corresponding stop pin snaps in lock hole, and material toggling tooth stops operating.According to follow-up inoculation situation, when needing blanking, electromagnet action drives stop pin to unlock the locking of pin to material toggling tooth, and material toggling tooth rotates under the effect of packed medium gravity, and packed medium skids off sorting unit, drops on material receiving.Described pusher is by medium horizontal sliding to desired location, and under the stop of last inoculated medium, medium is stopped at pore-creating position.In the process of medium horizontal sliding, the elastic block piece of the contact sterilizing device above of medium, the disinfection tablet of the sticky thimerosal of leaching carries out disinfection to medium upper surface, prevents miscellaneous bacteria to the infection of the bacterial classification that will implant.The push pedal of pusher is provided with the support extended to its back upper place, and support can accept the medium that error is fallen, and when pusher bounces back, medium tumbles before push pedal, can not stuck horizontal sliding cylinder.The charging aperture of described bacterial classification hopper is provided with transparent cover plate, and cover plate can prevent miscellaneous bacteria to the infection of bacterial classification.
The charging aperture bottom of bacterial classification hopper is provided with the cutting mechanism of bacterial classification cutting and crushing, described cutting mechanism comprises upper pressing tooth, be fixed on bacterial classification hopper in and the lower pressing tooth coordinated with upper pressing tooth and the cutting cylinder driving upper pressing tooth to move up and down, described cutting mechanism and upper pressing tooth and lower pressing tooth are sparse irpiciform, and upper and lower rake teeth is alternately arranged, cutting cylinder drives the knee-action of upper pressing tooth, and extrude with coordinating of lower pressing tooth, bacterial classification is squeezed into chunky shape, falls into the shaping device position of bottom.On sparse irpiciform, lower pressing tooth farthest reduces the destruction to bacterial classification mycelia, ensure that the activity of bacterial classification.
Described shaping device has and is fixed on fixed mold in frame and movable mold half, described movable mold half is fixedly connected on the moulding cylinder that is obliquely installed, described fixed mold has the die cavity of four semicirculars in shape, described movable mold half has four die cavitys corresponding with fixed mold, and the bacterial classification of die cavity to fragmentation of fixed mold and movable mold half is squeezed into cylindric.By the action of moulding cylinder, can the bacterial classification of fragmentation be made cylindric under the extruding of die cavity, the die cavity diameter of described movable mold half is less than the die cavity diameter of fixed mold, regulate the haul distance of the moulding cylinder be obliquely installed, the size of the die cavity diameter namely regulating movable mold half and fixed mold to form, thus squeeze out the bacterial classification of different-diameter.
Described oscillating cylinder drives hinged pore-creating device to swing, when pore-creating, oscillating cylinder action makes the conical indenter on pore-creating device be positioned at directly over packed medium, the action of pore-creating cylinder, conical indenter thrusts medium, forms bacterial classification cave, when conical indenter exits, spring in spring disconnecting mechanism and pressing plate guarantee that medium is located, and facilitate exiting of pressure head.After pore-creating, oscillating cylinder action drives pore-creating device to swing certain angle, makes fairlead just in time between bacterial classification cave and the die cavity of shaping device.The bacterial classification of extrusion molding in shaping device die cavity, under the effect of lower air cylinder, extrudes, and is pressed into by bacterial classification in the bacterial classification cave of medium under the guiding of fairlead by the depression bar above shaping device; The discharging opening position of described material receiving is provided with particle receiving hopper, can the medium that is scattered of centralized collection and bacterial classification particle, avoids polluting, reclaims reusable.
Relative to prior art, the invention has the advantages that:
1) edible fungi inoculation mode is improved.Minimizing personnel degree of participation, the intervention amount of less miscellaneous bacteria, improves every dibbling and enters amount, all cause the compaction rate accessing former bacterium, improve the survival rate of bacterial classification, survival rate can reach more than 95%, what increase edible mushroom goes out bacterium amount, ensures out bacterium (mushroom) phase, is suitable for mass production management.
2) planting edible mushroom efficiency is improved.Solve the bottleneck problem of planting edible mushroom, reduce operating personnel's quantity, only need 2-3 people/order of classes or grades at school, improve survival rate, cost-saving 30%, increase plantation enthusiasm, the follow-up chain for edible mushroom is produced and is provided strong guarantee.
3) edible fungi inoculation realizes industrialization.Compact conformation, conveniently moving, reduce operating cost, reduce operating personnel's amount of labour, improve machining accuracy, economize on resources and cost, entering every family becomes possibility.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Fig. 1 is structural representation of the present invention.
Fig. 2 is stereogram of the present invention.
The structural representation of Fig. 3 sorting unit.
Fig. 4 is shaping device shaft side figure.
Fig. 5 is the structural representation of pore-creating device.
Fig. 6 is the shaft side figure of pore-creating device.
Fig. 7 is horizontal sliding mechanism structural representation.
Embodiment
This packed edible mushroom cultivating machine as shown in Figure 1, 2, have frame 1, described frame is provided with medium hopper 2, and the blanking channel place of medium hopper is provided with sorting unit 3.
As shown in Figure 3, described sorting unit 3 has the Y shape material toggling tooth being hinged on blanking channel edge, three ends of stretching out of material toggling tooth are hinged with roller 3.1, the side of three extensions of material toggling tooth is respectively equipped with lock hole 3.2, frame is provided with electromagnet 3.3, solenoid actuated is connected with stop pin, and stop pin coordinates with lock hole 3.2; When packed medium slides to material toggling tooth, material toggling tooth blocks medium, and material toggling tooth is in the process of rotating, and lock hole snaps in lock hole with stop pin to stop pin time corresponding, and material toggling tooth stops operating.When needing blanking, electromagnet action drives stop pin to unlock the locking of pin to material toggling tooth, and material toggling tooth rotates under the effect of packed medium gravity, and packed medium skids off sorting unit 3, drops on material receiving 12.
Frame 1 is provided with bacterial classification hopper 7, the charging aperture of described bacterial classification hopper is provided with transparent cover plate 6, the charging aperture bottom of bacterial classification hopper is provided with the cutting mechanism 8 of bacterial classification cutting and crushing, described cutting mechanism comprises upper pressing tooth, be fixed on bacterial classification hopper in and the lower pressing tooth coordinated with upper pressing tooth and the cutting cylinder 5 driving upper pressing tooth to move up and down, described cutting cylinder is fixed in frame, described cutting mechanism and upper pressing tooth and lower pressing tooth are irpiciform, and upper and lower rake teeth is alternately arranged.Bacterial classification drops down onto on lower pressing tooth by charging aperture, and upper pressing tooth presses down by cutting cylinder drive, bacterial classification is squeezed into fine grained chippings and drops down onto bottom bacterial classification hopper.
As shown in Figure 4, shaping device 9 is provided with in the bottom of bacterial classification hopper, described shaping device has and is fixed on fixed mold 9.4 in frame and movable mold half 9.2, described movable mold half 9.2 is fixedly connected on the moulding cylinder 9.1 that is obliquely installed, described fixed mold has the die cavity 9.5 of four semicirculars in shape, described movable mold half has four die cavitys corresponding with fixed mold, and the die cavity diameter of described movable mold half is less than the die cavity diameter of fixed mold.The bacterial classification of die cavity to fragmentation of fixed mold and movable mold half is squeezed into cylindric, and the rear portion of the corresponding die cavity of described movable mold half is provided with movable mold half can carry out sub-material to bacterial classification triangle projection 9.3 when retreating; Be provided with depression bar 4.1 directly over the die cavity of described shaping device, depression bar 4.1 is driven by the lower air cylinder 4.2 be fixed in frame.
As shown in Figure 5,6, the below of described shaping device is hinged with pore-creating device 10, the hinged oscillating cylinder of pore-creating device, the connecting plate 10.2 that pore-creating device comprises two pore-creating cylinders 10.1, pore-creating cylinder piston rod is fixedly connected with, be fixed on tapered pressure head 10.5 on connecting plate and spring disconnecting mechanism, described spring disconnecting mechanism comprises the spring 10.4 being fixed on connecting plate and the pressing plate 10.6 being fixed on spring end, described pressing plate has the through hole 10.8 that pressure head passes; The connecting plate of described pore-creating device be provided with the bacterial classification corresponding with shaping device die cavity by passing hole 10.7, passing hole bottom correspondence is fixed on the fairlead 10.3 on connecting plate.The exit position of described medium hopper is provided with sterilizer, the flexible catch of disinfector, and elastic block piece is provided with the disinfection tablet of the sticky thimerosal of leaching.Be provided with material receiving 12 bottom the frame that described medium hopper outlet is corresponding, under the medium dropped on material receiving be combined with a pusher 13.
As shown in Figure 7, the horizontal sliding cylinder 13.4 that described pusher comprises push pedal 13.2 and is connected with push pedal, the end shape of described push pedal is the circular arc adapted with medium profile, and both sides are provided with roller 13.1 up and down, described push pedal is provided with the support 13.3 extended to its back upper place, support 13.3 can accept the medium 11 that error is fallen, and when pusher bounces back, medium tumbles before push pedal, can not stuck horizontal sliding cylinder.The discharging opening position of described material receiving is provided with particle receiving hopper.
Above-mentioned each cylinder connects source of the gas by tracheae, and control system controls each cylinder and electromagnet action.
Claims (6)
1. a packed edible mushroom cultivating machine, there is frame, it is characterized in that: described frame is provided with medium hopper, the blanking channel place of medium hopper is provided with sorting unit, and described sorting unit has the Y shape material toggling tooth being hinged on blanking channel edge, and three ends of stretching out of material toggling tooth are hinged with roller, the side of three extensions of material toggling tooth is respectively equipped with lock hole, frame is provided with electromagnet, and solenoid actuated is connected with stop pin, and stop pin coordinates with lock hole; Frame is provided with bacterial classification hopper, the charging aperture bottom of bacterial classification hopper is provided with the cutting mechanism of bacterial classification cutting and crushing, described cutting mechanism comprises upper pressing tooth, be fixed on bacterial classification hopper in and the lower pressing tooth coordinated with upper pressing tooth and the cutting cylinder driving upper pressing tooth to move up and down, described cutting cylinder is fixed in frame; Shaping device is provided with in the bottom of bacterial classification hopper, described shaping device has and is fixed on fixed mold in frame and movable mold half, described movable mold half is fixedly connected on the moulding cylinder that is obliquely installed, described fixed mold has the die cavity of four semicirculars in shape, described movable mold half has four die cavitys corresponding with fixed mold, the bacterial classification of die cavity to fragmentation of fixed mold and movable mold half is squeezed into cylindric, and the rear portion of the corresponding die cavity of described movable mold half is provided with movable mold half can carry out sub-material to bacterial classification triangle projection when retreating; Be provided with depression bar directly over the die cavity of described shaping device, depression bar by being fixed on frame presses down air cylinder driven; The below of described shaping device is hinged with pore-creating device, the hinged oscillating cylinder of pore-creating device, the connecting plate that pore-creating device comprises two pore-creating cylinders, pore-creating cylinder piston rod is fixedly connected with, be fixed on tapered pressure head on connecting plate and spring disconnecting mechanism, described spring disconnecting mechanism comprises the spring being fixed on connecting plate and the pressing plate being fixed on spring end, described pressing plate has the through hole that pressure head passes; The connecting plate of described pore-creating device be provided with the bacterial classification corresponding with shaping device die cavity by passing hole, passing hole bottom correspondence is fixed on the fairlead on connecting plate; The exit position of described medium hopper is provided with sterilizer, the flexible catch of disinfector, and elastic block piece is provided with the disinfection tablet of the sticky thimerosal of leaching; Be provided with material receiving bottom the frame that described medium hopper outlet is corresponding, under the medium dropped on material receiving be combined with a pusher, the horizontal sliding cylinder that described pusher comprises push pedal and is connected with push pedal; Above-mentioned each cylinder connects source of the gas by tracheae, and control system controls each cylinder and electromagnet action.
2. packed edible mushroom cultivating machine as claimed in claim 1, is characterized in that: the die cavity diameter of described movable mold half is less than the die cavity diameter of fixed mold.
3. packed edible mushroom cultivating machine as claimed in claim 2, it is characterized in that: the end shape of the push pedal of described pusher is the circular arc adapted with medium profile, and both sides are provided with roller up and down, described push pedal is provided with the support extended to its back upper place.
4. packed edible mushroom cultivating machine as claimed in claim 3, is characterized in that: described cutting mechanism and upper pressing tooth and lower pressing tooth are irpiciform, and upper and lower rake teeth is alternately arranged.
5. the packed edible mushroom cultivating machine as described in any one of claim 1-4 claim, is characterized in that: the charging aperture of described bacterial classification hopper is provided with transparent cover plate.
6. packed edible mushroom cultivating machine as claimed in claim 5, is characterized in that: the discharging opening position of described material receiving is provided with particle receiving hopper.
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CN104686193B CN104686193B (en) | 2019-03-08 |
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Cited By (3)
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CN105083656A (en) * | 2015-07-07 | 2015-11-25 | 安庆市鸿裕工业产品设计有限公司 | Waste recycling device of edible mushroom bagging machine |
CN111480518A (en) * | 2020-05-28 | 2020-08-04 | 杨凌知君菌业科技工程有限责任公司 | Edible mushroom production method |
CN112314327A (en) * | 2020-10-29 | 2021-02-05 | 湖南观芝茬牛樟芝生物科技有限公司 | Method for efficiently cultivating antrodia camphorata |
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CN112314327A (en) * | 2020-10-29 | 2021-02-05 | 湖南观芝茬牛樟芝生物科技有限公司 | Method for efficiently cultivating antrodia camphorata |
CN112314327B (en) * | 2020-10-29 | 2024-02-13 | 湖南观芝茬牛樟芝生物科技有限公司 | Method for efficiently cultivating Antrodia camphorata |
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