CN104680615A - Tobacco production line equipment inspection method based on wireless technology - Google Patents
Tobacco production line equipment inspection method based on wireless technology Download PDFInfo
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- CN104680615A CN104680615A CN201510128673.XA CN201510128673A CN104680615A CN 104680615 A CN104680615 A CN 104680615A CN 201510128673 A CN201510128673 A CN 201510128673A CN 104680615 A CN104680615 A CN 104680615A
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Abstract
The invention relates to a tobacco production line equipment inspection method based on a wireless technology. The method specifically comprises the following steps: by utilizing a wireless WIFI technology, inspecting the real-time operating conditions of tobacco production line equipment according to the preset inspection route and requirements by virtue of a portable PDA device, bar codes and an equipment management system, and feeding back the equipment operation related information data in real time; and mastering the operating conditions and potential failure and abnormality condition of the production line equipment by an equipment manager according to the data analysis result, and making a maintenance policy. According to the method disclosed by the invention, the functions of equipment inspection route arrangement, operating state and data recording, maintenance record perfection and data summarization analysis can be realized according to the actual requirements of inspection operations of the tobacco production line equipment, the method can be combined with an existing equipment management system in the factory, the inspection operation condition is effectively known, the potential failure of the equipment is timely discovered, the equipment operating safety is improved, the equipment maintenance cost is reduced, and the equipment management efficiency is improved.
Description
Technical field
The present invention relates to a kind of flow of tobacco waterline equipment routing inspection method based on wireless technology.
Background technology
Equipment routing inspection is the sense organ or the instrument instrument that utilize people, termly equipment is checked according to standard fixed point, find out the different shape of equipment, scent a hidden danger, grasp equipment initial stage information, to take some countermeasures in time, fault was eliminated in the budding stage, keep the highly stable of equipment performance, in the serviceable life of extension device parts, improve plant efficiency.Most current tobacco enterprise is when doing pipelining equipment and patrolling and examining, all directly each fixed point is checked according to the standard of equipment to workshop by appointment patrol officer, the result checked is input in equipment routing inspection record form by patrol officer again, signature is kept on file finally to transfer to equipment control portion to confirm record statistical form again. and this being made a report on by craft is patrolled and examined low, the easy leakage item of result efficiency or makes mistakes, managerial personnel are difficult to understand status of equipment in time, accurately, all sidedly, are difficult to formulate best M R scheme.
Summary of the invention
In order to solve the problem, the invention provides a kind of flow of tobacco waterline equipment routing inspection method based on wireless technology.This method for inspecting needs and feature for patrolling and examining reality of work, there is functions such as arranging route, data record, duty are supervised, maintenance record is perfect, data summarization report, and can combine with the existing facility information management system of factory, duty is patrolled and examined in effective understanding, the potential faults of timely fermentation equipment, lifting means security, reduction cost of equipment maintenance, increase work efficiency.
To achieve these goals, present invention employs following technical scheme:
A kind of flow of tobacco waterline equipment routing inspection method based on wireless technology, the system that the method adopts comprises terminal device, bar code, wireless router, fire wall, application server and database server, described terminal device adopts PDA or the smart mobile phone with wireless WIFI function, bar code is each place coding of each equipment and has uniqueness, and described terminal device and application server and database server are connected by wireless router and transmit data; Described method comprises the following steps:
1) in all wireless WIFI signal of region arrangement needing equipment routing inspection;
2) the system equipment of patrolling and examining all needs and position are numbered, and accomplish each place coding uniqueness of each equipment, utilize the technology of one-dimension code, distribute corresponding bar code, and corresponding bar code is attached to relevant position to each position of each equipment;
3) system is each position of each equipment, formulates and patrols and examines standard, requirement, cycle accordingly; System arranges 3 options respectively for patrolling and examining outcome record, 1, normal 2, protect unified maintenance 3, in time shutdown maintenance week;
4) the system every workday generates patrol task on the same day according to the standard of patrolling and examining, cycle;
5) utilize wireless WIFI, MES that patrol task is downloaded to terminal device;
6) patrol officer is to corresponding equipment and position, sweeps corresponding bar code, terminal device will display device title, position and correspondence standard, key element; Patrol and examine and operate accordingly as requested;
7) patrol and examine after operation completes, utilize terminal device input result, be respectively 1, normal 2, protect unified maintenance 3, hard stop maintenance week, and be recorded to system database server, corresponding patrol task is eliminated;
8) according to patrolling and examining result, if state is normal, without the need to operation; If state is 2, then automatically increase a record protecting in week in maintenance task; If state is 3, then SMS notification equipment manager, maintenance personal is organized to carry out shutdown maintenance;
9) after having keeped in repair, repair is entered into system database and carries out classification specimens preserving, when being convenient to encounter same problem next time, corresponding maintaining strategy can be formulated by inquiry system database rapidly, maintenance record is associated with corresponding patrol record simultaneously, accomplish that PDCA circulates.
As preferably, described bar code is bar code or Quick Response Code.
Method for inspecting of the present invention is maintenance of equipment thought centered by reliability is instruct, and with MES system software and database for relying on, being analyzed, formulate equipment maintenance strategy by maintenance personal to the equipment operating data of survey record when patrolling and examining.System database all carries out classification specimens preserving each repair, when guaranteeing to encounter Similar Problems next time, and rapid development maintaining strategy and method.
Compared with existing manual inspection, the beneficial effect of system of the present invention is embodied in:
(1) use of native system can make maintenance of equipment personnel, can see intuitively and patrol and examine route, key element and requirement, specify patrol task, reduces to omit to occur, thus reduces equipment failure rate;
(2) use of native system can make maintenance of equipment personnel, convenient, system check analytical equipment operation exception information, the operational factor of this equipment can be specified or adjust according to this abnormal information maintenance personal, accomplish preventative maintenance, breakdown maintenance from transferring in advance afterwards; Save maintenance cost, improve equipment effective rate of utilization;
(3) use of native system can allow maintenance of equipment personnel, checks equipment maintenance record easily, when identical or similar fault occurs again, by checking that the maintenance program of this device history carries out reference analysis, and this maintenance policy method of rapid development.And maintenance result with the method for PDCA, constantly improve adjustment, really accomplish preventative maintenance, make maintenance policy science, objective more, the equipment that the increases substantially continuous uptime.
Accompanying drawing explanation
Fig. 1 is the equipment composition diagram of present system.
Fig. 2 be the inventive method patrol and examine process flow diagram.
Embodiment
As shown in Figure 1 based on a flow of tobacco waterline equipment routing inspection system for wireless technology, this system comprises terminal device, bar code, wireless router, fire wall, application server, database server.Described terminal device adopts PDA or the smart mobile phone with wireless WIFI function, and bar code is each place coding of each equipment and has uniqueness, and described terminal device and application server and database server are connected by wireless router and transmit data.
Terminal described above is representative with PDA, PDA is equipped with special patrol and examine software (EqucCheck), can see the patrol task of oneself after user logins.Patrol task includes patrols and examines route and the requirement of equipment operational factor.Maintenance personal is when patrolling and examining by the bar code on scanning device, and current device operational factor, patrol officer position reported in record, the information such as monitoring time.If find fault or exception, then fault or abnormal information, device numbering etc. are recorded to database, by database lookup with or without similar dependent failure or abnormal information, formulation treating method.
Bar code described above, wireless router, fire wall, each equipment has unique bar code corresponding with it.Bar code is attached on equipment and is easy to observation place.Wireless router signal area will cover armamentarium.The virus that prevents fire wall Main Function waits invasion industrial network system, ensures present system safe operation.
Above-mentioned application server is provided with application software (MES), and be a enterprise manufacture execution system, this system mainly comprises TnPM equipment control and production monitoring function.Main Function is for customizing patrol task and downloading on PDA in a system of the invention for MES, and record is patrolled and examined data, customized maintenance program and be saved in database.
Database server described above, database plays to be preserved and to analyze data used, when device fails or exception, maintenance personal is input equipment information inquiry on PDA, and database server just can find rapidly history run record and the maintenance record of this equipment.Also similar fault or abnormal record on other equipment and repair can be demonstrated by analyzing data.So that maintenance personal's fast custom maintenance policy.In addition, the method for keeping in repair result PDCA is constantly perfect repairs and is saved in database.
Based on a flow of tobacco waterline equipment routing inspection system for wireless technology, the method adopts above-mentioned system, and described method comprises the following steps:
1) in all wireless WIFI signal of region arrangement needing equipment routing inspection;
2) the system equipment of patrolling and examining all needs and position are numbered, and accomplish each place coding uniqueness of each equipment, utilize the technology of one-dimension code, distribute corresponding bar code, and corresponding bar code is attached to relevant position to each position of each equipment;
3) system is each position of each equipment, formulates and patrols and examines standard, requirement, cycle accordingly; System arranges 3 options respectively for patrolling and examining outcome record, 1, normal 2, protect unified maintenance 3, in time shutdown maintenance week;
4) the system every workday generates patrol task on the same day according to the standard of patrolling and examining, cycle;
5) utilize wireless WIFI, MES that patrol task is downloaded to terminal device;
6) patrol officer is to corresponding equipment and position, sweeps corresponding bar code, terminal device will display device title, position and correspondence standard, key element; Patrol and examine and operate accordingly as requested;
7) patrol and examine after operation completes, utilize terminal device input result, be respectively 1, normal 2, protect unified maintenance 3, hard stop maintenance week, and be recorded to system database server, corresponding patrol task is eliminated;
8) according to patrolling and examining result, if state is normal, without the need to operation; If state is 2, then automatically increase a record protecting in week in maintenance task; If state is 3, then SMS notification equipment manager, maintenance personal is organized to carry out shutdown maintenance;
9) after having keeped in repair, repair is entered into system database and carries out classification specimens preserving, when being convenient to encounter same problem next time, corresponding maintaining strategy can be formulated by inquiry system database rapidly, maintenance record is associated with corresponding patrol record simultaneously, accomplish that PDCA circulates.
Claims (2)
1. the flow of tobacco waterline equipment routing inspection method based on wireless technology, it is characterized in that: the system that the method adopts comprises terminal device, bar code, wireless router, fire wall, application server and database server, described terminal device adopts PDA or the smart mobile phone with wireless WIFI function, bar code is each place coding of each equipment and has uniqueness, and described terminal device and application server and database server are connected by wireless router and transmit data; Described method comprises the following steps:
1) in all wireless WIFI signal of region arrangement needing equipment routing inspection;
2) the system equipment of patrolling and examining all needs and position are numbered, and accomplish each place coding uniqueness of each equipment, utilize the technology of one-dimension code, distribute corresponding bar code, and corresponding bar code is attached to relevant position to each position of each equipment;
3) system is each position of each equipment, formulates and patrols and examines standard, requirement, cycle accordingly; System arranges 3 options respectively for patrolling and examining outcome record, 1, normal 2, protect unified maintenance 3, in time shutdown maintenance week;
4) the system every workday generates patrol task on the same day according to the standard of patrolling and examining, cycle;
5) utilize wireless WIFI, MES that patrol task is downloaded to terminal device;
6) patrol officer is to corresponding equipment and position, sweeps corresponding bar code, terminal device will display device title, position and correspondence standard, key element; Patrol and examine and operate accordingly as requested;
7) patrol and examine after operation completes, utilize terminal device input result, be respectively 1, normal 2, protect unified maintenance 3, hard stop maintenance week, and be recorded to system database server, corresponding patrol task is eliminated;
8) according to patrolling and examining result, if state is normal, without the need to operation; If state is 2, then automatically increase a record protecting in week in maintenance task; If state is 3, then SMS notification equipment manager, maintenance personal is organized to carry out shutdown maintenance;
9) after having keeped in repair, repair is entered into system database and carries out classification specimens preserving, when being convenient to encounter same problem next time, corresponding maintaining strategy can be formulated by inquiry system database rapidly, maintenance record is associated with corresponding patrol record simultaneously, accomplish that PDCA circulates.
2. a kind of equipment routing inspection method based on wireless WIFI according to claim 1, is characterized in that: bar code is bar code or Quick Response Code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510128673.XA CN104680615A (en) | 2015-03-24 | 2015-03-24 | Tobacco production line equipment inspection method based on wireless technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510128673.XA CN104680615A (en) | 2015-03-24 | 2015-03-24 | Tobacco production line equipment inspection method based on wireless technology |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105117825A (en) * | 2015-07-31 | 2015-12-02 | 江苏商达水务有限公司 | Facility operation management method and system based on two-dimensional code technology |
| CN107807594A (en) * | 2017-10-17 | 2018-03-16 | 长江大学 | A kind of depot safety method for inspecting and system |
| CN107958326A (en) * | 2017-11-20 | 2018-04-24 | 浙江中烟工业有限责任公司 | A kind of plant process method for inspecting based on planar bar code technology |
| CN108694420A (en) * | 2017-04-06 | 2018-10-23 | 深圳市深水宝安水务集团有限公司 | A kind of water factory's cruising inspection system and method |
| CN109671176A (en) * | 2018-12-11 | 2019-04-23 | 云南昆船设计研究院有限公司 | Tobacco equipment cruising inspection system real-time data acquisition system and method |
| CN109711569A (en) * | 2018-12-17 | 2019-05-03 | 云南昆船设计研究院有限公司 | A kind of tobacco equipment inspection historical data processing system and method |
| CN110443908A (en) * | 2019-07-04 | 2019-11-12 | 广州科易光电技术有限公司 | A kind of electric inspection process method and system based on unmanned plane |
| CN112241858A (en) * | 2019-07-18 | 2021-01-19 | 润泰救援装备科技河北有限公司 | Equipment material management system |
| CN115424364A (en) * | 2022-08-01 | 2022-12-02 | 上海寰声智能科技有限公司 | Method and system for polling conference management and control platform |
-
2015
- 2015-03-24 CN CN201510128673.XA patent/CN104680615A/en active Pending
Non-Patent Citations (1)
| Title |
|---|
| 原振伟等: "烟草企业PDA点巡检***的实现", 《中国设备工程》 * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105117825A (en) * | 2015-07-31 | 2015-12-02 | 江苏商达水务有限公司 | Facility operation management method and system based on two-dimensional code technology |
| CN108694420A (en) * | 2017-04-06 | 2018-10-23 | 深圳市深水宝安水务集团有限公司 | A kind of water factory's cruising inspection system and method |
| CN107807594A (en) * | 2017-10-17 | 2018-03-16 | 长江大学 | A kind of depot safety method for inspecting and system |
| CN107958326A (en) * | 2017-11-20 | 2018-04-24 | 浙江中烟工业有限责任公司 | A kind of plant process method for inspecting based on planar bar code technology |
| CN109671176A (en) * | 2018-12-11 | 2019-04-23 | 云南昆船设计研究院有限公司 | Tobacco equipment cruising inspection system real-time data acquisition system and method |
| CN109711569A (en) * | 2018-12-17 | 2019-05-03 | 云南昆船设计研究院有限公司 | A kind of tobacco equipment inspection historical data processing system and method |
| CN110443908A (en) * | 2019-07-04 | 2019-11-12 | 广州科易光电技术有限公司 | A kind of electric inspection process method and system based on unmanned plane |
| CN112241858A (en) * | 2019-07-18 | 2021-01-19 | 润泰救援装备科技河北有限公司 | Equipment material management system |
| CN115424364A (en) * | 2022-08-01 | 2022-12-02 | 上海寰声智能科技有限公司 | Method and system for polling conference management and control platform |
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Application publication date: 20150603 |