A kind of hand emergency set of electric rolling door
Technical field
The present invention relates to electric rolling door manufacturing technology field, the hand emergency set of a kind of electric rolling door.
Background technology
Electric rolling door or electric roll-up window, because it is easy to use, are all widely used in a lot of places.But in its application process, there is a lot of technical problem installed and use.Wherein, about electric machine spacing, (finished product electric rolling door is after installation and debugging complete, the position being turned on or off setting is automatically stopped) and emergent hand (under the state that finished product electric rolling door is turned on or off, meet and have a power failure or during motor internal fault, manually opened or closedown can be carried out by the manual setter of motor range port) etc. technical bottleneck do not obtain solution substantially always.
The hand function of Φ 59 caliber class motor has formed the gesture of chicken ribs.Client spends unnecessary acquisition cost, the most intended using effect.Main use drawback has: under emergency conditions, needs to drive manual worm to rotate by joystick, thus drives whole door body scrolling, reaches the purpose opened the door or close the door.But because the gear ratio between Φ 59 caliber class motor manual worm and manual helical teeth is too small, the gravity of door body self the farthest surpasses arm can drive the moment of rocking bar.Single it be difficulty with manually shaking door body by self strength and rise.Therefore, existing hand emergency set, such as chicken ribs, with laborious, is hesitated to discard.
Similar electric rolling door product in the market is being installed and when the debugging of stroke limit point, all uses worm gear, worm screw to drive feed screw nut to hit and stops microswitch contact, thus realizes motor operation and be automatically stopped to limit point, and its defect is as follows:
(1) drawback of such stroke assembly can occur plastic deformation for outside ring gear when mutually being impacted by door body gravity, therefore can not fully be engaged with internal intermediate drive gear and lose spacing data, eventually result in roller shutter door body positioning.
(2) appeal worm gear, worm screw position limiting structure are used because of such stroke.Erector can carry out debugging stopping means after the installation of roller shutter door body again, during regulation, 1. adjusting rod 2. installation personnel being equipped with when needing to be equipped with Motor Production Test needs clearly, differentiate two each representative motor traffic directions 3. of regulation worm screws exactly when identifying that clear two worm screws are replaced upper and lower, while turn worm screw also it must be appreciated that clockwise with rotate counterclockwise representated by stroke addition and subtraction 4. erector needs and narrow space in look up operation;The inconvenience of whole process operation, and easily mix up direction and make troubles to debugging.
Summary of the invention
The technical problem to be solved is the present situation for prior art, it is provided that simple in construction, easy to use, the hand emergency set of a kind of electric rolling door of rapid operation.
The present invention solves the technical scheme that above-mentioned technical problem used:
A kind of hand emergency set of electric rolling door, include housing, wherein, the manual worm that two ends are stretched out outside housing it is provided with in housing, this manual worm is meshed with the worm gear being arranged at worm-wheel shaft one end, the other end of worm-wheel shaft is shaped with planet tooth, and this planet tooth is matched with inner gear housing by planetary gear, and the planet increment of worm-wheel shaft is connected with driving head;The intermediate drive gear engaged successively it is additionally provided with in housing, I grade of position limited gear, II grade of position limited gear, III grade of position limited gear and IV grade of position limited gear, intermediate drive gear and internal tooth casing are meshed, it is provided with upper limit collision block on first runner of IV grade of position limited gear, this upper limit collision block matches with the upper limit shifting block being installed on housing, it is provided with lower limit collision block on second runner of IV grade of position limited gear, this lower limit collision block matches with the lower limit shifting block being installed on housing, microswitch it is provided with in housing, contact in microswitch matches with the salient point on described IV grade of position limited gear, contact in salient point touching microswitch completes automatically powering off of motor.
The technical measures optimized also include:
The planet increment of above-mentioned worm-wheel shaft is provided with union joint, driving head be provided centrally with the slot suitable with described union joint, union joint inserting is in this slot.
Internal tooth casing and automatically controlled support it is provided with between above-mentioned housing and described inner gear housing;One end of internal tooth casing is connected with the inner end cap of housing, and its other end is connected with one end of automatically controlled support, and the other end of automatically controlled support is connected with inner gear housing.
The other end of above-mentioned automatically controlled support is provided with the inserted sheet of U-shaped, and inner gear housing offers U-lag, and inserted sheet is inserted in the U-lag of correspondence.
Above-mentioned upper limit shifting block is installed in described housing, and the upper shifting block pulling part of upper limit shifting block stretches out outside housing;Lower limit shifting block is installed in described housing, and the lower shifting block pulling part of lower limit shifting block stretches out outside housing.
Above-mentioned housing is involuted by outer end cap and inner end cap.
Above-mentioned housing is provided with regulation supporter at upper limit shifting block and lower limit shifting block position.
The middle part of above-mentioned regulation supporter is provided with dust cover.
The wire pressing block for fixed power source line it is provided with on above-mentioned housing.
On above-mentioned wire pressing block, the first groove is combined to form through wires hole with the second groove in described inner end cap.
The hand emergency set of a kind of electric rolling door of the present invention, under powering-off state, by hand rotation manual worm screw, manual worm is meshed with the worm gear of worm-wheel shaft thus drives worm-wheel shaft to rotate, the planet tooth of worm-wheel shaft rotates with planetary gear, inner gear housing combination, and pass through planetary gear in inside from transferring one reducing gear of composition, worm-wheel shaft drive driving head rotation, and finally driven the rising of whole rolling screen door or decline by driving head.
This hand emergency set, it is spacing by intermediate drive gear, I grade of position limited gear, II grade of position limited gear, III grade of position limited gear and the IV grade of position limited gear transmission engaged successively, simple in construction, easy to assembly, its upper limit collision block arranged by IV grade of position limited gear and lower limit collision block are clashed into microswitch and complete motor power-off.
When setting spacing, erector has only to stir upper limit shifting block or lower limit shifting block gently with hands, and motor runs to ideal position for the first time, then upper limit shifting block or lower limit shifting block are reversed original place.Simple to operate, convenient, overcome the trouble needing to distinguish two respective representative motor traffic directions of regulation worm screw (worm screw red, white) in prior art, also overcome the trouble in the direction needing to distinguish rotation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the three-dimensional structure diagram after Fig. 1 removes outer end cap;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is that Fig. 1 removes the sectional view of A-A after shell, internal tooth casing, automatically controlled support;
Fig. 5 is the left view after Fig. 1 removes outer end cap;
Fig. 6 is the structural representation that in Fig. 1, internal tooth casing engages with intermediate drive gear;
Fig. 7 is the three-dimensional structure diagram of the first runner in Fig. 2;
Fig. 8 is the three-dimensional structure diagram of the second runner in Fig. 2.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
The structural representation of the present invention as shown in Figure 1 to Figure 8 shows the,
nullReference therein is: housing 1、Outer end cap 11、Inner end cap 12、Regulation supporter 13、Dust cover 14、Wire pressing block 15、Through wires hole 16、Manual worm 21、Worm-wheel shaft 22、Worm gear 22a、Planet tooth 22b、Union joint 22c、Planetary gear 23、Inner gear housing 24、U-lag 24a、Driving head 25、Slot 25a、Internal tooth casing 26、Automatically controlled support 27、Inserted sheet 27a、Intermediate drive gear 31、I grade of position limited gear 32、II grade of position limited gear 33、III grade of position limited gear 34、IV grade of position limited gear 35、First runner 35a、Second runner 35b、Salient point 35c、Upper limit collision block 41、Lower limit collision block 42、Upper limit shifting block 51、Upper shifting block pulling part 51a、Lower limit shifting block 52、Lower shifting block pulling part 52a、Microswitch 6、Contact 61.
As shown in Figures 1 to 8,
A kind of hand emergency set of electric rolling door, include housing 1, wherein, the manual worm 21 that two ends are stretched out outside housing 1 it is provided with in housing 1, this manual worm 21 is meshed with the worm gear 22a being arranged at worm-wheel shaft 22 one end, the other end of worm-wheel shaft 22 is shaped with planet tooth 22b, and this planet tooth 22b is matched with inner gear housing 24 by planetary gear 23, and the planet increment of worm-wheel shaft 22 is connected with driving head 25;nullThe intermediate drive gear 31 engaged successively it is additionally provided with in housing 1、I grade of position limited gear 32、II grade of position limited gear 33、III grade of position limited gear 34 and IV grade of position limited gear 35,Intermediate drive gear 31 and internal tooth casing 26 are meshed,It is provided with upper limit collision block 41 on first runner 35a of IV grade of position limited gear 35,This upper limit collision block 41 matches with the upper limit shifting block 51 being installed on housing 1,It is provided with lower limit collision block 42 on second runner 35b of IV grade of position limited gear 35,This lower limit collision block 42 matches with the lower limit shifting block 52 being installed on housing 1,Microswitch 6 it is provided with in housing 1,Contact 61 in microswitch 6 matches with the salient point 35c on described IV grade of position limited gear 35,Contact 61 in salient point 35c touching microswitch 6 completes automatically powering off of motor.
In embodiment, the planet increment of worm-wheel shaft 22 is provided with union joint 22c, and being provided centrally with and described slot 25a suitable for union joint 22c of driving head 25, union joint 22c inserting is in this slot 25a.
In embodiment, between housing 1 and described inner gear housing 24, it is provided with internal tooth casing 26 and automatically controlled support 27;One end of internal tooth casing 26 is connected with the inner end cap 12 of housing 1, and its other end is connected with one end of automatically controlled support 27, and the other end of automatically controlled support 27 is connected with inner gear housing 24.
In embodiment, the other end of automatically controlled support 27 is provided with the inserted sheet 27a of U-shaped, inner gear housing 24 offers in the U-lag 24a that U-lag 24a, inserted sheet 27a are inserted in correspondence.The setting of inserted sheet 27a and U-lag 24a can make automatically controlled support 27 convenient, quick with the assembling of inner gear housing 24.
In embodiment, upper limit shifting block 51 is installed in described housing 1, and the upper shifting block pulling part 51a of upper limit shifting block 51 stretches out outside housing 1;Lower limit shifting block 52 is installed in described housing 1, and the lower shifting block pulling part 52a of lower limit shifting block 52 stretches out outside housing 1.
In embodiment, housing 1 is involuted by outer end cap 11 and inner end cap 12.Outer end cap 11 and inner end cap 12 involutory after fixed by screw.
In embodiment, housing 1 is provided with regulation supporter 13 at upper limit shifting block 51 and lower limit shifting block 52 position.The setting of regulation supporter 13 can time upper limit shifting block 51 and the installation of lower limit shifting block 52 become convenient.
In embodiment, the middle part of regulation supporter 13 is provided with dust cover 14.The faults such as the setting of dust cover 14 can effectively prevent extraneous dust entrance device interior and cause the reaction stuck, microswitch 6 between gear malfunctioning, thus improve the service life of device.
In embodiment, housing 1 is provided with the wire pressing block 15 for fixed power source line.
In embodiment, on wire pressing block 15, the first groove is combined to form through wires hole 16 with the second groove in described inner end cap 12.
The power line of this hand emergency set is from through wires hole 16 outside ejector, and is fixed by wire pressing block 15, it is ensured that the reliability that power line is fixing, it is to avoid cause loosening of power line junction because of rocking of power line.
Operation principle:
Under powering-off state, by hand rotation manual worm screw 21, manual worm 21 is meshed with the worm gear 22a of worm-wheel shaft 22 thus drives worm-wheel shaft 22 to rotate, then is driven planetary gear 23 synchronous axial system by the planet tooth 22b on worm-wheel shaft 22 other end;And planetary gear 23 matches with the inner gear housing 24 of periphery, owing to inner gear housing 24 is stationary state, planetary gear 23 constitutes a reducing gear in inner gear housing 24 in autorotation;The rotation of worm-wheel shaft 22 also can drive driving head 25 to rotate, and driving head 25 is connected with the outer tube of motor, thus realizes the rolling screen door emergent rising under powering-off state or decline.
The head number of manual worm 21 is 1, and the number of teeth of the worm gear 22a of worm-wheel shaft 22 is 19 teeth, then the effect of the reducing gear formed by planetary gear 23, and its total gear ratio can reach 1:81, so that whole operation is the most laborsaving.
When rolling screen door energising operating, fixing the internal tooth casing 26 that pipe matches with rolling screen door drives the intermediate drive gear 31 being meshed to rotate, then the transmission of 33, III grade of position limited gear of 32, II grade of position limited gear of I grade of position limited gear through engaging successively, IV grade of position limited gear 35 of final drive rotates;When rolling screen door run to upper limit or lower limit time, the salient point 35c of IV grade of position limited gear 35 will touch the contact 61 in microswitch 6 so that motor power-off and stop operating, and then ensure rolling screen door rise or decline time safety.
Spacing setting operation:
Upper limit sets: first stirred to the center position of device by upper limit shifting block 51, start motor to operate to rolling screen door ascent direction, the rotation of motor drives rolling screen door to fix pipe and rotates, and then drive internal tooth casing 26 to rotate, drive 32, II grade of position limited gear of 31, I grade of position limited gear of intermediate drive gear, 34, IV grade of position limited gear 35 of 33, III grade of position limited gear the most successively, rotation along with IV grade of position limited gear 35, reaching upper limit when the upper limit collision block 41 on the first runner 35a is collided with upper limit shifting block 51, now cutting off the electricity supply leaves the motor off operating;Then upper limit shifting block 51 is stirred to direction of both ends, i.e. complete the setting of upper limit.
Lower limit sets: same, first lower limit shifting block 52 is stirred to the center position of device, start motor to operate to rolling screen door descent direction, the rotation of motor drives each pinion rotation, rotation along with IV grade of position limited gear 35, reaching lower limit when the lower limit collision block 42 on the second runner 35b is collided with lower limit shifting block 52, now cutting off the electricity supply leaves the motor off operating;Then lower limit shifting block 52 is stirred to direction of both ends, i.e. complete the setting of lower limit.
Highly preferred embodiment of the present invention illustrates, those of ordinary skill in the art the various changes made or remodeling are all without departing from the scope of the present invention.