CN104669087B - Automatic crystal blank grinding and polishing system and left-right transfer mechanism thereof - Google Patents

Automatic crystal blank grinding and polishing system and left-right transfer mechanism thereof Download PDF

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Publication number
CN104669087B
CN104669087B CN201510093919.4A CN201510093919A CN104669087B CN 104669087 B CN104669087 B CN 104669087B CN 201510093919 A CN201510093919 A CN 201510093919A CN 104669087 B CN104669087 B CN 104669087B
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clamp
butt joint
grinding
polishing
seat
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CN104669087A (en
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王雪萍
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Yu Yaxian
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Priority to CN201510093919.4A priority Critical patent/CN104669087B/en
Priority to CN201910531498.7A priority patent/CN110434712A/en
Priority to CN201710705696.1A priority patent/CN107433502B/en
Publication of CN104669087A publication Critical patent/CN104669087A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B11/00Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
    • B24B11/02Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses an automatic crystal blank grinding and polishing system and a left-right transfer mechanism thereof, wherein the left-right transfer mechanism comprises a plurality of transfer manipulators sliding left and right, and the transfer manipulators are driven by a transfer driving device to push a clamp to slide between left and right adjacent clamp seats along the length direction of the clamp; the transfer manipulator comprises a sliding seat and a clamp shifting fork which are arranged on the cross beam in a left-right sliding mode, the lower end of the clamp shifting fork is clamped with a handle on the back of the clamp in a matched mode, the upper end of the clamp shifting fork is hinged to the sliding seat, and the clamp shifting fork is driven to swing up and down through a cylinder. The technical scheme has the advantages of simpler and more reasonable structure, better clamp transfer efficiency and motion stability and lower manufacturing cost.

Description

Automatic crystal blank grinding and polishing system and left-right transfer mechanism thereof
Technical Field
The invention belongs to the field of crystal product grinding and polishing processing, and relates to an automatic crystal blank grinding and polishing system for automatically grinding and polishing crystal blanks and a left-right transfer mechanism thereof.
Background
In the prior art, an automatic polishing system (polishing machine) for crystal blanks comprises: the feeding station is provided with a feeding mechanism capable of fixing the crystal blank on the clamp; at least one upper hemisphere grinding station for grinding the upper hemisphere of the crystal blank and at least one upper hemisphere polishing station for polishing the upper hemisphere of the crystal blank; the butt joint station is provided with a butt joint mechanism which can transfer and fix the crystal blank onto the other clamp from one clamp and can exchange the positions of the two clamps; at least one lower hemisphere grinding station for grinding the lower hemisphere of the crystal blank and at least one lower hemisphere polishing station for polishing the lower hemisphere of the crystal blank; the blanking station is provided with a blanking mechanism which can detach the crystal blank from the clamp; the grinding mechanism is arranged on each of the upper hemisphere grinding station and the lower hemisphere grinding station, and the polishing mechanism is arranged on each of the upper hemisphere polishing station and the lower hemisphere polishing station. The transfer mechanism for transferring the crystal blanks among the stations is in a mechanical head rotating frame mode, a mechanical arm rotating frame mode and a mechanical arm track mode.
The grinding and polishing process flow of the crystal blank (particularly a standard rhinestone product) is as follows:
feeding (preheating clamp pins comprising empty clamps → dipping powder → bead feeding → bonding) → grinding processing of upper hemisphere → polishing processing of upper hemisphere → butting (preheating clamp pins comprising empty clamps → dipping powder → butting clamp → heating and melting glue for clamp pins of empty clamps to bond crystal blank → heating and glue removing for clamp pins of another clamp → cooling clamp pins to fix bonding) → grinding processing of lower hemisphere → polishing processing of lower hemisphere → blanking (comprising heating and glue removing for clamp → lower bead and cleaning clamp pins). In the process, the butt joint process takes the longest time, the feeding process takes the shortest time, and for the grinding (or polishing) process, a plurality of grinding (or polishing) stations are generally adopted for grinding (or polishing) for a plurality of times in the prior art, so that the grinding (or polishing) process takes the shortest time. How to shorten the time occupied in the butt joint procedure or make the dwell time on each processing station closer through the reasonable distribution of each procedure process, avoid the board latency overlength, improve the machining efficiency of whole automatic grinding and polishing system just is the difficult problem that this trade waited to solve urgently.
Patent document No. CN102366914A discloses an automatic cycle double-clamp ornament grinding and polishing machine, wherein an upper hemisphere grinding and polishing (front grinding and polishing) and a lower hemisphere grinding and polishing (rear grinding and polishing) of a crystal blank are in the same processing cycle (i.e. clamp circulation cycle), wherein clamp seats on each station are arranged in parallel left and right along the length direction of a clamp (especially grinding and polishing stations), so that when a left and right transfer mechanism transfers a clamp between each station, the left and right transfer mechanism needs to stretch down to lift the clamp from the clamp seat of one station, then cross over a clamp seat mechanism on the corresponding station, and then send down to be placed on a clamp seat on the other station, and the left and right transfer mechanism has a complex structure, complicated actions, easy failure and high cost. Moreover, the docking mechanism adopts a 180-degree rotating structure of the docking bracket (namely, the switching component part) and the waiting bracket (namely, the clamp resetting component part), so that the following problems exist: firstly, because the heating pipe in the docking mechanism generally adopts a high-frequency heating pipe or a gas flame-throwing pipe, the heating pipe generally needs to be connected with a high-frequency generating device or a gas supply device, and the heating pipe is installed between two butted clamps (seats), namely, the heating pipe is installed in the adapter assembly, and the frequent rotation of 180 degrees in a large range can cause the connecting structure of the heating pipe and the high-frequency generating device or the gas supply device to be complicated, and the service life is also influenced; secondly, in order to free the rotating space of the switching component, the steel brush and the powder disc used for cleaning the upper clamp and adhering powder and glue are arranged at positions far away from the switching component, and the moving stroke of the steel brush and the powder disc is long and the occupied time is long; thirdly, in the switching assembly, butt joint, powder adhering and gluing and 180-degree rotation are performed in sequence, and much time is occupied, so that the occupied time of a switching (butt joint) station is prolonged, the waiting time of other station mechanisms such as grinding and polishing is prolonged, the butt joint efficiency is low, and the processing efficiency of the whole automatic cycle is reduced.
Therefore, the inventor discloses an automatic crystal blank grinding and polishing system and a docking mechanism thereof in patent document with publication number CN103072059A, wherein the automatic crystal blank grinding and polishing system comprises a first left-right transfer mechanism, a feeding station, at least one upper hemisphere grinding station for grinding and processing an upper hemisphere of a crystal blank, at least one upper hemisphere polishing station for polishing and processing the upper hemisphere of the crystal blank and a docking station are sequentially arranged along the first left-right transfer mechanism, the first left-right transfer mechanism can move left and right and is positioned, and at least four mechanical arms capable of picking up and placing down a clamp are arranged on the first left-right transfer mechanism; the second left-right transfer mechanism is sequentially provided with the butt joint station, at least one lower hemisphere grinding station for grinding the lower hemisphere of the crystal blank, at least one lower hemisphere polishing station for polishing the lower hemisphere of the crystal blank and a blanking station along the second left-right transfer mechanism, can move left and right, is positioned and is provided with at least four manipulators capable of picking up and putting down the clamp; the feeding station is provided with a feeding mechanism capable of fixing the crystal blank on the clamp; the blanking station is provided with a blanking mechanism capable of detaching the crystal blank from the clamp; grinding mechanisms are arranged on the upper hemisphere grinding station and the lower hemisphere grinding station, and polishing mechanisms are arranged on the upper hemisphere polishing station and the lower hemisphere polishing station; the docking station is provided with a docking mechanism, wherein the powder dipping position and the docking position are positioned below the first left-right transfer mechanism, and the clamp is transferred between the powder dipping assembly and the upper clamp seat at the upper part of the docking bracket through the first left-right transfer mechanism; the transition position and the conversion position are positioned below the second left-right transfer mechanism, and the clamp is transferred between the first clamp placing frame and the clamp fixing part on the upper part of the conversion support through the second left-right transfer mechanism.
However, the above structure is that the fixture seats on each station are arranged in parallel left and right along the length direction of the fixture (especially grinding and polishing stations), so that when the left and right transfer mechanisms transfer the fixture between each station, the left and right transfer mechanisms need to stretch down to lift the fixture from the fixture seat of one station, then cross over the fixture seat mechanism on the corresponding station, and then send down to be placed on the fixture seat on the other station, and the left and right transfer mechanisms have complex structures, complex actions, high failure probability and high cost. In the butt joint mechanism, the first front-back transfer mechanism firstly transfers the belt clamp from the butt joint support to the conversion support, then waits for the conversion support to rotate 180 degrees and exchange the up-down position, and then the first front-back transfer mechanism sends the belt clamp on the conversion support to the butt joint support.
Therefore, the inventor discloses an automatic crystal blank grinding and polishing system in patent document with publication number CN103273397A, which comprises a first left-right transfer mechanism and a second left-right transfer mechanism arranged in parallel in front and back, wherein a feeding and discharging station, a plurality of upper hemisphere grinding and polishing stations and a docking station are sequentially arranged along the first left-right transfer mechanism from left to right, and a docking station, a plurality of lower hemisphere grinding and polishing stations and a feeding and discharging station are sequentially arranged along the second left-right transfer mechanism from right to left; the upper and lower feeding stations are provided with a feeding and discharging machine used for taking off a processed crystal blank from a clamp and fixing the crystal blank to be processed on the clamp, the upper and lower hemisphere polishing stations are respectively provided with a polishing machine used for polishing the crystal blank on the clamp, the docking station is provided with a docking machine used for transferring and fixing the crystal blank from one clamp to the other clamp, the first left and right transfer mechanisms and the second left and right transfer mechanisms have the same structure and respectively comprise a plurality of transfer manipulators used for pushing the clamp between the adjacent stations and a track extending in a left and right straight line, the track is erected on the feeding and discharging machine, the polishing machine and the docking machine, and the transfer manipulators are driven by a transfer driving device to move along the track; the clamp seats used for installing the clamps on the feeding and discharging machine, the grinding and polishing machine and the butt joint machine are arranged in rows from left to right along the length direction of the clamps, and the transfer manipulator pushes the clamps to slide between the left and right adjacent clamp seats along the length direction of the clamps.
However, the specific embodiment disclosed in patent document CN103273397A still has the following problems:
1. in the grinding and polishing machine, a grinding tool is arranged on a grinding and polishing rack, the grinding tool is driven by a grinding tool motor arranged on the grinding and polishing rack to rotate, a grinding and polishing mechanism and a straight rail extending in a left-right straight line are erected above the grinding tool, and a transfer manipulator is arranged along the straight rail in a sliding manner; the grinding and polishing mechanism comprises a swinging dragging plate which is horizontally and horizontally connected with the grinding and polishing machine frame in a sliding way, the swinging dragging plate is driven by a swinging driving device to swing in a reciprocating way from side to side, a grinding and polishing clamp seat is arranged on the swinging dragging plate in a sliding way and is driven by a clamp seat driving device to lift up and down, a plurality of upper locking blocks, lower locking blocks and guide wheels which are used for guiding the left and right sliding of a clamp are arranged on the grinding and polishing clamp seat, the upper locking blocks are fixedly arranged on the grinding and polishing clamp seat and are matched with the upper side of a dovetail of the clamp, the lower locking blocks are connected with the movable end of a clamp locking cylinder arranged on the grinding and polishing clamp seat and are matched with, when the clamp is locked, the clamp locking cylinder drives the lower locking block to move upwards so as to be matched with the upper locking block to hold and fix the dovetail of the clamp tightly, the guide wheel is arranged at the lower part of the grinding and polishing clamp seat, and when the clamp is not locked, the clamp can slide on the guide wheel to move; and a limiting strip extending leftwards and rightwards is arranged on the outer side of the grinding and polishing clamp seat, and the clamp moves leftwards and rightwards in a sliding manner between the grinding and polishing clamp seat and the limiting strip. In the structure, the plurality of grinding tools are driven to rotate by the independent motors respectively, so that the manufacturing cost is high; the grinding and polishing clamp seat is adopted to reciprocate left and right, so that the grinding and polishing mechanism is complex in structure and difficult to debug.
2. In the left and right transfer mechanisms, a transfer manipulator comprises a manipulator seat, a plurality of guide wheels are installed on one side of the manipulator seat, the manipulator seat slides on a rail in a guiding manner through the guide wheels, a sliding frame which slides up and down is arranged on the other side of the manipulator seat, a rack is fixed on the upper portion of the sliding frame, the rack is in meshing transmission with a manipulator gear installed on the manipulator seat, the manipulator gear is in transmission connection with a manipulator lifting driving device, a clamp shifting fork is fixed on the lower portion of the sliding frame, and the clamp shifting fork is matched with and clamped by a handle on the back of a; the manipulator lifting driving device is a servo motor, a plurality of transfer manipulators are driven to lift by the same servo motor, and gear shafts of manipulator gears of adjacent transfer manipulators are connected with a transmission connecting rod through joint bearings so as to realize synchronous rotation. The inventor believes that the structure is not simple and reasonable enough, the manufacturing cost is still high, and the clamp transfer efficiency and the motion stability are required to be further improved.
3. In the feeding and discharging machine, a feeding position, a feeding powder dipping position and a feeding position are arranged on a feeding and discharging rack, the feeding powder dipping position and the feeding position are arranged in a row from left to right, the feeding position and the feeding powder dipping position are arranged in a row from front to back, a rotating rack A capable of rotating and positioning is arranged between the feeding position and the feeding powder dipping position, the rotating rack A is driven by a driving device to rotate in a horizontal plane, a front group of conversion clamp seats A and a rear group of conversion clamp seats A are arranged on the rotating rack A, the two groups of conversion clamp seats A are respectively positioned above the feeding position and the feeding powder dipping position, a feeding assembly is arranged on the feeding position, a feeding clamp seat is arranged above the feeding assembly, and a feeding clamp seat A at the feeding powder dipping position and a feeding clamp seat at the feeding position are arranged in a row from left to right along the length direction of a clamp, the conversion clamp seat A and the feeding clamp seat are respectively provided with a plurality of upper locking blocks, lower locking blocks and guide wheels which are used for left-right sliding and pushing guiding of the clamp, a clamp locking cylinder is also arranged, straight rails extending left and right are erected above the discharging position, the feeding powder adhering position and the feeding position, and a transfer manipulator is arranged along the straight rails in a sliding manner. The inventor believes that the structure is not simple and reasonable enough, the manufacturing cost is still high, and the circulation of the clamp at each position and the machining efficiency are further improved.
4. In the butt joint machine, a butt joint position, a cleaning position, a butt joint powder dipping position and a waiting position are arranged on a butt joint machine frame, the left and right of the butt joint position and the cleaning position are arranged in a row, the left and right of the butt joint powder dipping position and the waiting position are arranged in a row, the front and back of the cleaning position and the butt joint powder dipping position are arranged in a row, the front and back of the butt joint position and the waiting position are arranged in a row, a rotating arm capable of rotating and positioning is arranged between the butt joint position and the waiting position, the rotating arm is driven by a driving device to rotate in a vertical plane, a rotating shaft of the rotating arm is arranged on one side of the rotating arm, a butt joint lower clamp seat is arranged on the opposite side of the rotating shaft of the rotating arm, the butt joint position is provided with a butt joint upper clamp seat and a heating pipe, the butt joint upper clamp seat is fixed on the butt joint machine frame, the heating pipe is arranged below the butt joint upper clamp seat and is driven by a driving device to lift, and the waiting position is a vacant position; when the butt joint lower clamp seat on the rotating arm rotates to a butt joint position, the butt joint lower clamp seat is positioned right below the butt joint upper clamp seat, a clamp needle of a clamp on the butt joint lower clamp seat faces upwards, and when the butt joint lower clamp seat on the rotating arm rotates to a waiting position, a clamp needle on the butt joint lower clamp seat faces downwards; a rotating frame B capable of rotating and positioning is arranged between the cleaning position and the butt joint powder dipping position, the rotating frame B is driven by a driving device to rotate in a horizontal plane, a front group of conversion fixture seats B and a rear group of conversion fixture seats B are arranged on the rotating frame B, and the two groups of conversion fixture seats B are respectively positioned above the cleaning position and the butt joint powder dipping position; wherein, be equipped with the clearance subassembly on the clearance position, be equipped with on the butt joint and be stained with the powder subassembly on the butt joint and be stained with the powder position, butt joint in the butt joint on the position anchor clamps seat and the conversion anchor clamps seat B on the clearance position are followed anchor clamps length direction and are controlled the in bank and set up, and, butt joint in the butt joint anchor clamps seat, conversion anchor clamps seat B and butt joint all are equipped with a plurality of locking blocks that are used for the slip push direction about the anchor clamps on the anchor clamps seat down, lower locking block and guide pulley, also be equipped with anchor clamps locking cylinder, at the butt joint position, the clearance position, butt joint is stained with the straight track that extends about powder position and wait position's top has also all been erect, slide along straight track and set up the transfer manipulator. The inventor thinks that the structure is still not simple enough reasonable, and the anchor clamps seat is installed on the rotor arm under the butt joint, and lacks common installation benchmark with the anchor clamps seat on the butt joint, needs higher manufacturing accuracy like this and can have higher butt joint success rate, and not only manufacturing cost is high, and butt joint efficiency, mechanism life and operating stability are all restricted great moreover.
5. The whole volume of the machine is large, the arrangement of stations and mechanisms is not reasonable enough, the machine maintenance and closed management are difficult to implement, and the improvement of the environment of a production workshop is not facilitated.
Disclosure of Invention
One of the purposes of the invention is to provide a left and right transfer mechanism of an automatic crystal blank grinding and polishing system, which has a simpler and more reasonable structure, better clamp transfer efficiency and motion stability and lower manufacturing cost compared with the prior art.
The second purpose of the invention is to provide an automatic crystal blank grinding and polishing system, which adopts the left and right transfer mechanism.
In order to achieve the purpose, the invention adopts the following technical scheme:
the left and right transfer mechanism of the automatic crystal blank grinding and polishing system comprises a plurality of transfer manipulators sliding left and right, and the transfer manipulators are driven by a transfer driving device to push a clamp to slide between left and right adjacent clamp seats along the length direction of the clamp; the transfer manipulator comprises a sliding seat and a clamp shifting fork which are arranged on the cross beam in a left-right sliding mode, the lower end of the clamp shifting fork is clamped with a handle on the back of the clamp in a matched mode, the upper end of the clamp shifting fork is hinged to the sliding seat, and the clamp shifting fork is driven to swing up and down through a cylinder.
Preferably, the sliding seats of the plurality of transfer manipulators are connected in series and move synchronously through a plurality of connecting rods, hinge shafts of the plurality of clamp shifting forks are fixedly connected into a whole, the upper ends of the clamp shifting forks are fixed on the hinge shafts, and the plurality of clamp shifting forks are driven by the same cylinder to synchronously swing.
Preferably, the transfer driving device is a motor, and the motor is in transmission connection with the sliding seat through a speed reducing mechanism, a gear and a rack.
An automatic crystal blank grinding and polishing system comprises a first left-right transfer mechanism and a second left-right transfer mechanism which are arranged in parallel front and back, wherein a feeding and discharging station, a plurality of upper hemisphere grinding and polishing stations and a docking station are sequentially arranged from right to left along the first left-right transfer mechanism, and a docking station, a plurality of lower hemisphere grinding and polishing stations and a feeding and discharging station are sequentially arranged from left to right along the second left-right transfer mechanism; the upper and lower hemisphere polishing and grinding stations are arranged on the polishing and grinding machine for polishing and grinding the crystal blank on the clamp, and the butt joint station is provided with a butt joint machine for transferring and fixing the crystal blank from one clamp to the other clamp; the clamp seats used for installing the clamps on the feeding and discharging machine, the grinding and polishing machine and the butt joint machine are arranged in rows from left to right along the length direction of the clamps, the first left-right transfer mechanism and the second left-right transfer mechanism respectively comprise a plurality of transfer manipulators sliding from left to right, and the transfer manipulators are driven by the transfer driving device to push the clamps to slide between the left and right adjacent clamp seats along the length direction of the clamps; it is characterized in that the preparation method is characterized in that,
the first left-right transfer mechanism and the second left-right transfer mechanism are both the left-right transfer mechanism.
The polishing machine comprises: the grinding tool sequence is provided with a plurality of grinding and polishing grinding tools which are arranged left and right, and grinding and polishing mechanisms are arranged on the front side and the rear side of each grinding and polishing grinding tool; the upper hemisphere processing sequence comprises a plurality of grinding and polishing mechanisms which are arranged left and right and positioned at the front side of the grinding tool sequence, and the circulation of the clamp is realized between the adjacent grinding and polishing mechanisms in the upper hemisphere processing sequence through a first left and right transfer mechanism; the lower hemisphere processing sequence comprises a plurality of grinding and polishing mechanisms which are positioned at the rear side of the grinding tool sequence and arranged left and right, and the circulation of the clamp is realized between the adjacent grinding and polishing mechanisms in the lower hemisphere processing sequence through a second left and right transfer mechanism;
the feeding and discharging machine comprises: the feeding sequence comprises two first clamp seats which are arranged left and right, and a feeding assembly is arranged below one of the first clamp seats; the blanking sequence comprises two second clamp seats which are arranged left and right, and a blanking assembly is arranged below one of the second clamp seats; a first horizontal rotating frame capable of rotating and positioning in a horizontal plane is arranged between the feeding sequence and the blanking sequence, a first fixture seat in the feeding sequence and a second fixture seat in the blanking sequence are respectively fixed on the front side and the rear side of the first horizontal rotating frame, front-rear position exchange is realized through the rotation of the first horizontal rotating frame, and the other first fixture seat in the feeding sequence and the other second fixture seat in the blanking sequence are respectively fixed on the feeding and blanking base; the circulation of the clamps is realized by the first left-right transfer mechanism between two first clamp seats in the feeding sequence and between the feeding sequence and the upper hemisphere processing sequence of the grinding and polishing machine, and the circulation of the clamps is realized by the second left-right transfer mechanism between two second clamp seats in the blanking sequence and between the blanking sequence and the lower hemisphere processing sequence of the grinding and polishing machine;
the docking mechanism includes: the front butt joint sequence comprises a first butt joint upper clamp seat and a third clamp seat which are arranged at the left and right, and a first butt joint lower clamp seat which is matched with the first butt joint upper clamp seat to carry out butt joint is arranged below the first butt joint upper clamp seat; the rear butt joint sequence comprises a second butt joint upper clamp seat and a fourth clamp seat which are arranged in a left-right mode, and a second butt joint lower clamp seat which is matched with the second butt joint upper clamp seat to carry out butt joint is arranged below the second butt joint upper clamp seat; a vertical rotating frame capable of rotating and positioning in a vertical plane and a second horizontal rotating frame capable of rotating and positioning in a horizontal plane are arranged between the front butt joint sequence and the rear butt joint sequence, a first butt joint upper clamp seat and a first butt joint lower clamp seat are installed on the front side of the vertical rotating frame, a second butt joint upper clamp seat and a second butt joint lower clamp seat are installed on the rear side of the vertical rotating frame, the first butt joint upper clamp seat, the first butt joint lower clamp seat, the second butt joint upper clamp seat and the second butt joint lower clamp seat are simultaneously exchanged in front and rear and up and down positions through rotation of the vertical rotating frame, and a third clamp seat and a fourth clamp seat are respectively fixed on the front side and the rear side of the second horizontal rotating frame and are exchanged in front and rear positions through rotation of the second horizontal rotating frame; the first butt joint upper clamp seat and the third clamp seat in the front butt joint sequence, the front butt joint sequence and the upper hemisphere processing sequence of the grinding and polishing machine realize the circulation of the clamps through a first left-right transfer mechanism, and the second butt joint upper clamp seat and the fourth clamp seat in the rear butt joint sequence, the rear butt joint sequence and the lower hemisphere processing sequence of the grinding and polishing machine realize the circulation of the clamps through a second left-right transfer mechanism.
And the upper parts of the front side and the rear side of the feeding and discharging machine, the grinding and polishing machine and the butt joint machine are respectively provided with a crossbeam which is connected left and right.
Compared with the prior art, the automatic grinding and polishing system has the advantages that the left and right transfer mechanisms and the transfer manipulator are simpler and more reasonable in structure, the clamp transfer efficiency and the movement stability are better, the manufacturing cost is lower, and the processing efficiency and the reliability of the whole automatic grinding and polishing system are further improved.
Drawings
FIG. 1 is a schematic view of an automatic polishing system for crystal blanks according to the present invention;
FIG. 2 is a schematic diagram of the configuration of the abrasive article sequence of the polishing machine of the present invention;
FIG. 3 is a schematic view of the construction of the polishing machine of the present invention;
FIG. 4 is a schematic structural view of the left-right transfer mechanism of the present invention;
FIG. 5 is a schematic view of a loading/unloading machine according to one embodiment of the present invention;
FIG. 6 is a second schematic view of the loading/unloading machine according to the present invention;
FIG. 7 is a schematic view of the docking mechanism of the present invention;
fig. 8 is a second schematic structural view of the docking machine of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
The front, back, left and right directions of the invention are as follows: in fig. 1, the upper left is front, the lower right is rear, the lower left is left, and the upper right is right. This is for convenience of description and in practice, corresponding adjustments may be made without affecting the mechanical connections and actions, and these are within the scope of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The automatic crystal blank grinding and polishing system shown in fig. 1 comprises a first left-right transfer mechanism and a second left-right transfer mechanism which are arranged in parallel in the front-back direction, wherein a feeding and discharging station, a plurality of upper hemisphere grinding and polishing stations and a docking station are sequentially arranged from right to left along the first left-right transfer mechanism, and the docking station, a plurality of lower hemisphere grinding and polishing stations and the feeding and discharging station are sequentially arranged from left to right along the second left-right transfer mechanism; the upper and lower hemisphere polishing and grinding stations are arranged on the polishing and grinding machine for polishing and grinding the crystal blank on the clamp, and the butt joint station is provided with a butt joint machine for transferring and fixing the crystal blank from one clamp to the other clamp; the clamp seats used for installing the clamps on the feeding and discharging machine, the grinding and polishing machine and the butt joint machine are arranged in rows from left to right along the length direction of the clamps, the first left-right transfer mechanism and the second left-right transfer mechanism respectively comprise a plurality of transfer manipulators sliding from left to right, and the transfer manipulators are driven by the transfer driving device to push the clamps to slide between the left and right adjacent clamp seats along the length direction of the clamps;
the polishing machine comprises: the grinding tool sequence is provided with a plurality of grinding and polishing grinding tools which are arranged left and right, and grinding and polishing mechanisms are arranged on the front side and the rear side of each grinding and polishing grinding tool; the upper hemisphere processing sequence comprises a plurality of grinding and polishing mechanisms which are arranged left and right and positioned at the front side of the grinding tool sequence, and the circulation of the clamp is realized between the adjacent grinding and polishing mechanisms in the upper hemisphere processing sequence through a first left and right transfer mechanism; the lower hemisphere processing sequence comprises a plurality of grinding and polishing mechanisms which are positioned at the rear side of the grinding tool sequence and arranged left and right, and the circulation of the clamp is realized between the adjacent grinding and polishing mechanisms in the lower hemisphere processing sequence through a second left and right transfer mechanism;
the feeding and discharging machine comprises: the feeding sequence comprises two first clamp seats which are arranged left and right, and a feeding assembly is arranged below one of the first clamp seats; the blanking sequence comprises two second clamp seats which are arranged left and right, and a blanking assembly is arranged below one of the second clamp seats; a first horizontal rotating frame capable of rotating and positioning in a horizontal plane is arranged between the feeding sequence and the blanking sequence, a first fixture seat in the feeding sequence and a second fixture seat in the blanking sequence are respectively fixed on the front side and the rear side of the first horizontal rotating frame, front-rear position exchange is realized through the rotation of the first horizontal rotating frame, and the other first fixture seat in the feeding sequence and the other second fixture seat in the blanking sequence are respectively fixed on the feeding and blanking base; the circulation of the clamps is realized by the first left-right transfer mechanism between two first clamp seats in the feeding sequence and between the feeding sequence and the upper hemisphere processing sequence of the grinding and polishing machine, and the circulation of the clamps is realized by the second left-right transfer mechanism between two second clamp seats in the blanking sequence and between the blanking sequence and the lower hemisphere processing sequence of the grinding and polishing machine;
the docking mechanism includes: the front butt joint sequence comprises a first butt joint upper clamp seat and a third clamp seat which are arranged at the left and right, and a first butt joint lower clamp seat which is matched with the first butt joint upper clamp seat to carry out butt joint is arranged below the first butt joint upper clamp seat; the rear butt joint sequence comprises a second butt joint upper clamp seat and a fourth clamp seat which are arranged in a left-right mode, and a second butt joint lower clamp seat which is matched with the second butt joint upper clamp seat to carry out butt joint is arranged below the second butt joint upper clamp seat; a vertical rotating frame capable of rotating and positioning in a vertical plane and a second horizontal rotating frame capable of rotating and positioning in a horizontal plane are arranged between the front butt joint sequence and the rear butt joint sequence, a first butt joint upper clamp seat and a first butt joint lower clamp seat are installed on the front side of the vertical rotating frame, a second butt joint upper clamp seat and a second butt joint lower clamp seat are installed on the rear side of the vertical rotating frame, the first butt joint upper clamp seat, the first butt joint lower clamp seat, the second butt joint upper clamp seat and the second butt joint lower clamp seat are simultaneously exchanged in front and rear and up and down positions through rotation of the vertical rotating frame, and a third clamp seat and a fourth clamp seat are respectively fixed on the front side and the rear side of the second horizontal rotating frame and are exchanged in front and rear positions through rotation of the second horizontal rotating frame; the first butt joint upper clamp seat and the third clamp seat in the front butt joint sequence, the front butt joint sequence and the upper hemisphere processing sequence of the grinding and polishing machine realize the circulation of the clamps through a first left-right transfer mechanism, and the second butt joint upper clamp seat and the fourth clamp seat in the rear butt joint sequence, the rear butt joint sequence and the lower hemisphere processing sequence of the grinding and polishing machine realize the circulation of the clamps through a second left-right transfer mechanism.
An empty clamp firstly feeds and bonds a crystal blank on a first clamp seat in a feeding sequence of a feeding and discharging machine, then sequentially circulates on a plurality of grinding and polishing mechanisms in an upper hemisphere processing sequence of the grinding and polishing machine through a first left-right transfer mechanism to carry out upper hemisphere grinding and polishing processing on the crystal blank, then moves to a first butt joint upper clamp seat in a front butt joint sequence of the butt joint machine through the first left-right transfer mechanism to carry out butt joint, the clamp becomes an empty clamp after butt joint, another empty clamp on the first butt joint lower clamp seat becomes a belt clamp bonded with the crystal blank after butt joint, the belt clamp is replaced to a rear butt joint sequence through rotation of a vertical rotating frame, then moves to a plurality of grinding and polishing mechanisms in a lower hemisphere processing sequence of the grinding and polishing machine through a second left-right transfer mechanism to sequentially circulate to carry out upper hemisphere grinding and processing on the crystal blank, and then moves to a second clamp polishing seat in a feeding sequence of the upper discharging machine through the second left-right transfer mechanism to carry out discharging The processed crystal blanks are finally converted into a feeding sequence through a first horizontal rotating frame to carry out feeding on another batch of crystal blanks; and meanwhile, the butted empty clamp is moved to a third clamp seat in a front butting sequence through a first left-right transfer mechanism, then is changed to a rear butting sequence through the rotation of a second horizontal rotating frame, then is moved to a second butting upper clamp seat through a second left-right transfer mechanism, and finally is changed to a front butting sequence through the rotation of a vertical rotating frame to wait for the butting of another crystal blank. The machine has compact structure, more reasonable arrangement of stations and mechanisms, smaller volume, convenient maintenance and closed management of the machine, and contribution to improving the environment of a production workshop.
The grinding and polishing grinding tool is a disc grinding tool or a roller grinding tool. And a plurality of grinding and polishing mechanisms in the upper hemisphere processing sequence or the lower hemisphere processing sequence form a plurality of different grinding and polishing angles respectively. The grinding and polishing angle is an included angle formed by the axial direction of a clamp needle of a clamp in the grinding and polishing mechanism and a grinding and polishing surface of a grinding tool, so that facets of different angle layers can be ground and polished on the crystal ball blank.
The left and right transfer mechanisms shown in fig. 4 each include a plurality of transfer manipulators sliding left and right, and the transfer manipulators are driven by the transfer driving device to push the clamp to slide between the left and right adjacent clamp seats along the length direction of the clamp; the front side and the rear side of the feeding and discharging machine, the grinding and polishing machine and the butt joint machine are respectively provided with a cross beam 5011 connected in the left and right directions, the transfer manipulator comprises a sliding seat 604 and a clamp shifting fork 606 which are arranged on the cross beam 5011 in a sliding mode in the left and right directions, the lower end of the clamp shifting fork 606 is matched and clamped with a handle on the back of a clamp, the upper end of the clamp shifting fork 606 is hinged to the sliding seat 604, the clamp shifting fork 606 can drive the clamp to swing up and down through a cylinder 605, when the clamp shifting fork 606 swings to an upper position, the clamp shifting fork 606 is separated from the handle on the back of the clamp, when the clamp swings to a lower position, the handle on the back of the lower end clamp of the clamp shifting fork 606 is matched and. Sliding seats 604 of the plurality of transfer manipulators are connected in series through a plurality of connecting rods 603 and move synchronously, hinge shafts 607 of a plurality of clamp shifting forks 606 are fixedly connected into a whole, the upper ends of the clamp shifting forks 606 are fixed on the hinge shafts 607, and the plurality of clamp shifting forks 606 are driven by the same cylinder 605 to swing synchronously. The transfer driving device is a motor 602, and the motor 602 is in transmission connection with the sliding seat 604 through a speed reducing mechanism, a gear and a rack 601. The first left-right transfer mechanism and the second left-right transfer mechanism have the same structure.
As shown in fig. 2 and fig. 3, the polishing and burnishing machine is a roller-type polishing and burnishing machine, two ends of a rotating shaft of each polishing and burnishing tool 504 are mounted on a carriage 506 through a bearing seat 505, the carriage 506 is slidably arranged on a polishing and burnishing base 501 from left to right and is driven by a translation motor 508 to reciprocate from left to right, the carriages 506 of a plurality of polishing and burnishing tools 504 arranged from left to right are fixedly connected and move synchronously, the rotating shafts of adjacent polishing and burnishing tools 504 are connected and rotate synchronously through a coupling 5021, and the grinding tool motor 503 is in transmission connection with the rotating shaft of one polishing and burnishing tool 504 through a driving wheel 502. The rotating shaft 5021 of the grinding and polishing tool 504 is connected with the driving wheel 502 through a spline. A swing rod 507 is arranged on the grinding and polishing base 501), the middle of the swing rod 507 is hinged with the grinding and polishing base 501, the upper end of the swing rod 507 is movably connected with the carriage 506, and the lower end of the swing rod 507 is connected with a translation motor 508 through a crank connecting rod. The polishing mechanism may be a structure disclosed in patent documents CN203918748, CN203863461, CN203863514, CN203863460, etc., and includes a mounting seat 509 and a fixture seat 511 for placing a fixture, wherein the fixture seat 511 is provided with a fixture locking device 512 and an indexing conversion device 510.
As shown in fig. 5 and fig. 6, the loading and unloading base 101 is provided with a loading position 14, a loading powder-adhering position 13, a waiting position 12 and a loading position 11; the feeding assembly 103 is arranged on the feeding position 11, the first clamp seat above the feeding assembly 103 is a feeding clamp seat 104, the blanking assembly 109 is arranged on the blanking position 14, the second clamp seat above the blanking assembly 109 is a blanking clamp seat 110, the feeding clamp seat 104 and the blanking clamp seat 110 are fixed on a fixed frame 102, and the fixed frame 102 is fixed on a feeding and blanking base 101; the first horizontal rotating frame 105 is installed between the feeding powder dipping position 13 and the waiting position 12, the powder dipping assembly 108 is installed on the feeding powder dipping position 13, and the first horizontal rotating frame 105 is driven by the motor 106 to rotate in the horizontal plane. The structure is simple and reasonable, the manufacturing cost is low, and the circulation and the processing efficiency of the clamp at each position are also improved. The front and rear sides of the first horizontal rotary frame 105 are provided with jig seats 107. The loading position 11 and the unloading position 14 are arranged in a row in front of and behind, and the waiting position 12 and the loading powder dipping position 13 are arranged in a row in front of and behind. An upper locking block, a lower locking block, a guide wheel and a clamp locking cylinder are arranged on the first clamp seat and the second clamp seat. The feeding assembly 103 comprises a heating pipe, a material storage basin and a material ejecting plate, the heating pipe is installed above the material storage basin and driven by a driving cylinder to lift, the heating pipe is connected with the high-frequency heating device, the material storage basin is fixed on the fixing frame 102, the material ejecting plate is arranged in the material storage basin and driven by the driving cylinder to lift up and down, and the feeding clamp seat is fixedly installed on the fixing frame 102 and located above the material storage basin; during feeding, the ejector plate jacks up the crystal blanks in the storage basin by one row, the crystal blanks are tightly jacked on the clamp needles of the clamp of the feeding clamp seat, the heating pipes heat the clamp needles to enable the glue powder on the clamp needles to be melted and bonded with the crystal blanks, and then the heating pipes and the ejector plate reset to complete feeding. The blanking assembly 109 comprises a heating pipe, a steel wire brush and a material receiving basin, the heating pipe and the steel wire brush are arranged on the material receiving basin, the heating pipe is connected with a high-frequency heating device, the steel wire brush is driven by a motor to rotate, the material receiving basin is arranged on a lifting platform A and driven by a driving cylinder thereof to slide back and forth, and the lifting platform A is vertically connected with the fixed frame 102 in a sliding manner and driven by the driving cylinder to lift; during blanking, the lifting platform A is lifted, the heating pipe heats the clamp needles of the clamps on the blanking clamp seat, then the heating pipe returns, the material receiving basin moves, the steel wire brush moves to the position below the clamp needles of the clamps and cleans and unloads the materials, crystal blanks on the clamp needles fall into the material receiving basin, and the material receiving basin and the lifting platform A reset to complete the blanking action. The powder dipping component 108 comprises a rubber powder disc, the rubber powder disc is arranged on a lifting platform B and driven by a driving cylinder to slide back and forth, the lifting platform B is vertically and slidably connected with the feeding and discharging base 101 and driven by the driving cylinder to lift, a scraping blade for scraping off rubber powder is arranged on the rubber powder disc, and the scraping blade is driven by the driving cylinder to swing; when powder is adhered, the rubber powder disc moves in, the lifting platform B rises, the clamp needles of the clamps on the clamp seat 107 utilize the waste heat after blanking to adhere powder in the rubber powder disc, then the lifting platform B resets, and the rubber powder disc resets and scrapes the rubber powder. A heating pipe can be arranged on one side of the rubber powder disc to heat the clamp needle, so that the defect of insufficient waste heat after blanking is avoided.
As shown in fig. 7 and 8, a docking position 31, a cleaning position 32, a docking powder-dipping position 33 and a waiting position 34 are arranged on a docking base 301, the docking position 31 and the cleaning position 32 are arranged in a row from left to right, the docking powder-dipping position 33 and the waiting position 34 are arranged in a row from left to right, the cleaning position 32 and the docking powder-dipping position 33 are arranged in a row from front to back, the docking position 31 and the waiting position 34 are arranged in a row from front to back, a vertical rotating rack 306 is installed between the docking position 31 and the waiting position 34 and is driven by a motor 305 to rotate, a heating device 309 for heating clamp needles of two clamps in docking is installed on the docking position 31, a second horizontal rotating rack 302 is installed between the cleaning position 32 and the docking powder-dipping position 33, a cleaning assembly 303 is arranged on the cleaning position 32, and a powder-dipping assembly 310 is arranged on the docking powder-dipping position 33. The two butt upper clamp seats 308, the two butt lower clamp seats 307, and the two clamp seats 304 on the second horizontal rotating frame 302 are all provided with an upper locking block, a lower locking block, a guide wheel, and a clamp locking cylinder. The cleaning assembly 303 comprises a waste basin and a steel wire brush, the waste basin is positioned below the clamp seat 304 on the cleaning position 32, the steel wire brush is arranged at the upper part of the waste basin and driven by a driving motor to rotate, and the waste basin is vertically connected with the butt joint base 301 in a sliding manner and driven by a driving device to lift up and down; when the butted empty clamp moves from the butted upper clamp seat at the butting position 31 to the clamp seat 304 at the cleaning position 32 through the left-right transfer mechanism, the waste material basin rises, and the steel wire brush cleans the residual glue on the clamp needle of the butted empty clamp. The powder dipping component 310 has the same structure as the powder dipping component at the powder feeding position and comprises a powder glue disc, the powder glue disc is arranged on a lifting platform B and driven by a driving cylinder to slide back and forth, the lifting platform B is vertically and slidably connected with the butt joint rack 3 and driven by the driving cylinder to lift, a scraping blade for scraping off the powder glue is arranged on the powder glue disc, and the scraping blade is driven by the driving cylinder to swing; when powder is adhered, the rubber powder disc moves in, the lifting platform B rises, the clamp needles of the clamps on the conversion clamp seat B adhere powder in the rubber powder disc by using the waste heat after blanking, then, the lifting platform B resets, and the rubber powder disc resets and scrapes off the rubber powder.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.

Claims (4)

1. An automatic crystal blank grinding and polishing system comprises a first left-right transfer mechanism and a second left-right transfer mechanism which are arranged in parallel front and back, wherein a feeding and discharging station, a plurality of upper hemisphere grinding and polishing stations and a docking station are sequentially arranged from right to left along the first left-right transfer mechanism, and a docking station, a plurality of lower hemisphere grinding and polishing stations and a feeding and discharging station are sequentially arranged from left to right along the second left-right transfer mechanism; the upper and lower hemisphere polishing and grinding stations are arranged on the polishing and grinding machine for polishing and grinding the crystal blank on the clamp, and the butt joint station is provided with a butt joint machine for transferring and fixing the crystal blank from one clamp to the other clamp; the clamp seats used for installing the clamps on the feeding and discharging machine, the grinding and polishing machine and the butt joint machine are arranged in rows from left to right along the length direction of the clamps, the first left-right transfer mechanism and the second left-right transfer mechanism respectively comprise a plurality of transfer manipulators sliding from left to right, and the transfer manipulators are driven by the transfer driving device to push the clamps to slide between the left and right adjacent clamp seats along the length direction of the clamps; the manipulator is characterized by comprising a sliding seat (604) and a clamp shifting fork (606) which are arranged on a cross beam (5011) in a left-right sliding mode, wherein the lower end of the clamp shifting fork (606) is clamped with a handle at the back of a clamp in a matched mode, the upper end of the clamp shifting fork (606) is hinged to the sliding seat (604), and the clamp shifting fork (606) is driven by an air cylinder (605) to swing up and down; the docking mechanism includes: the front butt joint sequence comprises a first butt joint upper clamp seat and a third clamp seat which are arranged at the left and right, and a first butt joint lower clamp seat which is matched with the first butt joint upper clamp seat to carry out butt joint is arranged below the first butt joint upper clamp seat; the rear butt joint sequence comprises a second butt joint upper clamp seat and a fourth clamp seat which are arranged in a left-right mode, and a second butt joint lower clamp seat which is matched with the second butt joint upper clamp seat to carry out butt joint is arranged below the second butt joint upper clamp seat; a vertical rotating frame capable of rotating and positioning in a vertical plane and a second horizontal rotating frame capable of rotating and positioning in a horizontal plane are arranged between the front butt joint sequence and the rear butt joint sequence, a first butt joint upper clamp seat and a first butt joint lower clamp seat are installed on the front side of the vertical rotating frame, a second butt joint upper clamp seat and a second butt joint lower clamp seat are installed on the rear side of the vertical rotating frame, the first butt joint upper clamp seat, the first butt joint lower clamp seat, the second butt joint upper clamp seat and the second butt joint lower clamp seat are simultaneously exchanged in front and rear and up and down positions through rotation of the vertical rotating frame, and a third clamp seat and a fourth clamp seat are respectively fixed on the front side and the rear side of the second horizontal rotating frame and are exchanged in front and rear positions through rotation of the second horizontal rotating frame; the first butt joint upper clamp seat and the third clamp seat in the front butt joint sequence, the front butt joint sequence and the upper hemisphere processing sequence of the grinding and polishing machine realize the circulation of the clamps through a first left-right transfer mechanism, and the second butt joint upper clamp seat and the fourth clamp seat in the rear butt joint sequence, the rear butt joint sequence and the lower hemisphere processing sequence of the grinding and polishing machine realize the circulation of the clamps through a second left-right transfer mechanism.
2. The automatic crystal blank grinding and polishing system of claim 1, wherein beams (5011) connected left and right are respectively arranged above the front and back sides of the feeding and discharging machine, the grinding and polishing machine and the butt joint machine.
3. The automatic crystal blank grinding and polishing system of claim 1, wherein the sliding seats (604) of the plurality of transfer manipulators are connected in series through a plurality of connecting rods (603) to move synchronously, the articulated shafts (607) of the plurality of clamp shifting forks (606) are fixedly connected into a whole, the upper ends of the clamp shifting forks (606) are fixed on the articulated shafts (607) of the clamp shifting forks, and the plurality of clamp shifting forks (606) are driven by the same cylinder (605) to swing synchronously.
4. The automatic crystal blank grinding and polishing system according to claim 1, wherein the transfer driving device is a motor (602), and the motor (602) is in transmission connection with the sliding seat (604) through a speed reducing mechanism, a gear and a rack (601).
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CN110434712A (en) 2019-11-12
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CN107433502A (en) 2017-12-05

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