CN104626316B - A kind of tellurion process units with automatic milling cutter device - Google Patents
A kind of tellurion process units with automatic milling cutter device Download PDFInfo
- Publication number
- CN104626316B CN104626316B CN201410772962.9A CN201410772962A CN104626316B CN 104626316 B CN104626316 B CN 104626316B CN 201410772962 A CN201410772962 A CN 201410772962A CN 104626316 B CN104626316 B CN 104626316B
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- Prior art keywords
- block
- fixed
- milling cutter
- motor
- out against
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/08—Rounding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a kind of tellurion process units with automatic milling cutter device, including the saw blade device in order to flat board to be cut into saw lobe, in order to unnecessary leftover pieces on saw lobe arc are sawed the edge-neatening apparatus removed, in order to ball embryo to be accomplished the automatic milling cutter device of smooth sphere, in order to make the semi-automatic milling cutter device of taper type base;The present invention makes simply, easy to use, it is possible to produce superior tellurion, uses solid wood to make, and release harmful substance is few, and to healthy and environmental beneficial, the tellurion profile simultaneously produced is gentle, overall high-grade thick and heavy.
Description
Technical field
The present invention relates to a kind of tellurion, a kind of tellurion process units with automatic milling cutter device.
Background technology
Tellurion is that the requisite articles for use used are shown in teaching, also serves as a kind of artware simultaneously, has high ornamental value.
Market common for naval stores, use resin and chemical fabric through mold releasability molding, discharge more harmful substance, neither ring
Protecting, also have an impact healthy, easily decolour fracture in its surface simultaneously, uneven, the most unsightly.
For wooden tellurion, its manufacturing process is loaded down with trivial details, and very work consuming is time-consuming, how can produce a superior tellurion, closes
If the technology of key is exactly only to do a complete spheroid, the course of processing splicing for spheroid is extremely complex.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of tellurion with automatic milling cutter device produces dress
Put, it is possible to the automatic milling of unnecessary leftover pieces outside blank spheroid is removed.
The present invention is achieved by the following technical solutions, and the present invention includes the saw blade device in order to flat board to be cut into saw lobe, in order to
Unnecessary leftover pieces on saw lobe arc are sawed the edge-neatening apparatus removed, in order to ball embryo to be accomplished the automatic milling cutter device of smooth sphere, in order to make
Make the semi-automatic milling cutter device of taper type base;
Described automatic milling cutter device includes base, and first be fixed on base holds out against part, second holds out against part and rotary milling tools part;
Described first holds out against part includes the first jacking block, the first rotating shaft, the first shaft coupling, the first motor and the first fixed mount;Described second
Hold out against part and include the second jacking block, the second rotating shaft, drive bearing, second position regulating block, the second fixed mount;Described rotary milling tools
Part include the second motor, the second shaft coupling, driving gear, driven gear, driving chain, vertical bull stick, horizontal bull stick,
Three position adjustments blocks, the 3rd motor, the 3rd shaft coupling, belt drive, the first milling cutter;
Clamping blank spheroid to be milled between described first jacking block and the second jacking block, the first motor is arranged on the first fixed mount, and first
The output shaft of motor drives the first rotating shaft to rotate by the first shaft coupling, and the first jacking block is fixed in the first rotating shaft, the first fixed mount
It is fixed on base;
One end of described second rotating shaft connects the second jacking block, and the other end is arranged in drive bearing, and drive bearing and the second position are adjusted
Locking nub is connected, and second position regulating block is fixed on the second fixed mount, and the second fixed mount is fixed on base;
Described second motor is fixed on base, and the output shaft of the second motor is connected with driving gear, actively by the second shaft coupling
Gear and driven gear are by driving chain transmission, and one end of vertical bull stick is fixed on center and the driven gear realization of driven gear
Synchronous axial system, the other end is connected on base by rolling bearing, and vertical bull stick is positioned in the first jacking block and the second jacking block line
On heart line, one end of horizontal bull stick is fixed on vertical bull stick, and the other end connects the 3rd position adjustments block and drives the 3rd position adjustments
Block realizes horizontally rotating around blank spheroid to be milled, and the 3rd motor is fixed on the 3rd position adjustments block, and the output shaft of the 3rd motor leads to
Crossing the 3rd shaft coupling and connect belt drive power shaft, the output shaft of belt drive connects the first milling cutter.Excellent as the present invention
Selecting one of mode, described first holds out against part also includes that primary importance regulating block, primary importance regulating block are fixed on the first fixed mount,
First motor is arranged on primary importance regulating block.
One of optimal way as the present invention, described second holds out against part also includes holding out against position adjustments block, holds out against position adjustments block
Being fixed on second position regulating block, drive bearing is connected to hold out against on position adjustments block.
One of optimal way as the present invention, one end of described horizontal bull stick is fixed on vertical bull stick, and vertically bull stick to
Upper inclination.
One of optimal way as the present invention, described primary importance regulating block, second position regulating block, the 3rd position adjustments block
Identical with the structure holding out against position adjustments block, each regulating block includes screw mandrel, feed screw nut and the slide block being arranged in box body,
Screw mandrel is positioned at the end outside box body and arranges handle, and feed screw nut's rotation is located on screw mandrel, and slide block is fixed on feed screw nut.
The present invention has the advantage that the present invention makes simply compared to existing technology, easy to use, it is possible to by outside blank spheroid
The automatic milling of unnecessary leftover pieces removes, and prepares smooth sphere, it is possible to produce superior tellurion, uses solid wood to make, and release is harmful
Material is few, and to healthy and environmental beneficial, the tellurion profile simultaneously produced is gentle, overall high-grade thick and heavy.
Accompanying drawing explanation
Fig. 1 is the Making programme schematic diagram of the present invention;
Fig. 2 is the structural representation of edge-neatening apparatus;
Fig. 3 is the structural representation of clamping fixture;
Fig. 4 is the sectional view of fixing fixture block;
Fig. 5 is the structural representation of automatic milling cutter device;
Fig. 6 is the partial schematic diagram of primary importance regulating block;
Fig. 7 is the structural representation of semi-automatic milling cutter device.
Detailed description of the invention
Elaborating embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention,
Give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As it is shown in figure 1, the manufacture method of tellurion that the present embodiment includes, comprise the following steps:
(1) plate is cut out
Flat board is cut into the saw lobe of 288 isosceles trapezoids varied in size, the angle of described two stringcourses of isosceles trapezoid be 7~
10 °, flat board is by the wooden one-tenth of northeast Chinese catalpa, and northeast Chinese catalpa wood is hardwood class, is difficult to craze and transfiguration, and its abrasion resistance is high, and profile is gentle,
Color and luster light is gorgeous;
(2) button lobe
A warp on hemisphere use at least five saw lobe glue successively be linked to be saw lobe arc 1, along hemisphere summit to the equator of hemisphere
Place, the centrage of saw lobe unanimously and successively increases, and is removed by leftover pieces saw unnecessary on saw lobe arc 1, the top of saw lobe arc 1 and ball
The summit of shape overlaps, and the bottom of saw lobe arc 1 is positioned at the Chi Daochu of hemisphere, and multiple saw lobe arcs 1 are along the top splicing group successively of hemisphere
Become hollow semiglobe, then two semiglobes are spliced into a complete spheroid 2;
(3) milling ball
The two ends of spheroid 2 are fixed, with milling cutter, leftover pieces unnecessary on spheroid 2 and glue is milled;
(4) spheroid 2 two ends are repaiied
The two ends of spheroid 2 are evened out, simultaneously the hollow position on filling-in spheroid 2, obtain a smooth spheroid 2;
(5) lagging
The outer surface of spheroid 2 is sticked thin bark;Particularly as follows: at the surface sizing of spheroid 2, then sticking thickness is 0.01mm
Thin bark, then with flatiron plate be compacted;
(6) engraving
Spheroid 2 makes through parallel and shape, first goes up transparent protection priming paint, then stick on the junction of saw lobe with gold thread,
Being formed through parallel, engraving is drawn national marine shape, is duplicated each location name;
(7) japanning
Surface processes and prepares finished product, first coats polyester resin on the surface of spheroid 2, after sanding and polishing, then last layer protective topcoat;
(8) make the taper type base 3 for placing tellurion, spheroid 2 is fixed on taper type base 3 by support.
The process units of the tellurion of the present embodiment includes the saw blade device in order to flat board to be cut into saw lobe, in order to will saw on lobe arc 1
The edge-neatening apparatus removed sawed by unnecessary leftover pieces, in order to ball embryo to be accomplished the automatic milling cutter device of smooth sphere 2, in order to make taper type
The semi-automatic milling cutter device of base 3.
The saw blade device of the present embodiment selects common electric saw.
As in figure 2 it is shown, the edge-neatening apparatus of the present embodiment includes support 101, the first hydraulic cylinder the electric saw seat 102 driven, if
Put the electric saw 103 on electric saw seat 102, the slide bar 104 being fixed on support 101, and it is arranged on the fixture on support 101
Seat 105;Described electric saw 103 is driven by motor, and electric saw seat 102 is set on slide bar 104 and slides along slide bar 104, fixture
Seat 105 is parallel with slide bar 104, and clamping fixture seat 105 is provided with the clamping fixture 106 that at least three is driven by the second hydraulic cylinder,
Clamping fixture 106 clamps saw lobe arc 1 to be pruned.(the first hydraulic cylinder and the second hydraulic cylinder figure do not show)
As shown in Figure 3 and Figure 4, clamping fixture 106 includes the fixing fixture block 1061 being fixed on clamping fixture seat 105, with the second liquid
The movable clip block 1062 of air cylinder linkage;Described movable clip block 1062 includes connecting rod 1063, connecting plate 1064 and grip block
1065, described connecting rod 1063 and the second hydraulic cylinder link, and grip block 1065 and connecting plate 1064 are fixedly linked, connecting plate
1064 and connecting rod 1063 be fixedly linked;Formed to clamp between described grip block 1065 and fixing fixture block 1061 and wait to prune
Saw lobe arc 1 space.For the top droop of clamping on fixing fixture block 1061, the outside at top is higher than inner side.The present embodiment
In, fixing fixture block 1061 has two, and corresponding grip block 1065 has two.Other embodiments only can select one.
Owing to saw lobe arc 1 is arcuate structure, the top of fixing fixture block 1061 is if concordant, it is impossible to firmly clamp, top
Outside is higher than inner side, it can be ensured that effectively clamp.
Edge-neatening apparatus can once clamp multiple saw lobe arc 1, and electric saw 103 just can realize whole deburring along slide bar 104 one way,
Improve work efficiency.
As it is shown in figure 5, the automatic milling cutter device of the present embodiment includes base 201, first be fixed on base 201 hold out against part,
Second holds out against part and rotary milling tools part;Described first holds out against part includes first jacking block the 202, first rotating shaft the 203, first shaft coupling
204, primary importance regulating block the 205, first motor 206 and the first fixed mount 207;Described second holds out against part includes the second jacking block
208, the second rotating shaft 209, drive bearing 210, second position regulating block the 211, second fixed mount 212;Described rotary milling tools part
Including second motor the 213, second shaft coupling (not shown), driving gear 214, driven gear 215, driving chain 216,
Vertical bull stick 217, horizontal bull stick the 218, the 3rd position adjustments block the 219, the 3rd motor the 220, the 3rd shaft coupling (do not show in figure
Show), belt drive the 221, first milling cutter 222;Blank spheroid to be milled is clamped between first jacking block 202 and the second jacking block 208
2, the output shaft of the first motor 206 drives the first rotating shaft 203 to rotate by the first shaft coupling 204, and the first jacking block 202 is fixed on
In first rotating shaft 203, primary importance regulating block 205 is fixed on the first fixed mount 207, and the first motor 206 is arranged at first
On position adjustments block 205, the first fixed mount 207 is fixed on base 201;
One end of second rotating shaft 209 connects the second jacking block 208, and the other end is arranged in drive bearing 210, drive bearing 210
Being connected with second position regulating block 211, second position regulating block 211 is fixed on the second fixed mount 212, the second fixed mount 212
It is fixed on base 201;
Second motor 213 is fixed on base 201, and the output shaft of the second motor 213 passes through the second shaft coupling and driving gear 214
Be connected, driving gear 214 and driven gear 215 by driving chain 216 transmission, one end of vertical bull stick 217 be fixed on from
Center and the driven gear 215 of moving gear 215 realize synchronous axial system, and the other end is connected on base 201 by rolling bearing,
Vertical bull stick 217 is positioned on the centrage of the first jacking block 202 and the second jacking block 208 line, and one end of horizontal bull stick 218 is fixed
On vertical bull stick 217, the other end connects the 3rd position adjustments block 219 and drives the 3rd position adjustments block 219 to realize around hair to be milled
Base spheroid 2 horizontally rotates, and the 3rd motor 220 is fixed on the 3rd position adjustments block 219, and the output shaft of the 3rd motor 220 leads to
Crossing the 3rd shaft coupling and connect belt drive 221 power shaft, the output shaft of belt drive 221 connects the first milling cutter 222.
Described second holds out against part also includes holding out against position adjustments block 223, holds out against position adjustments block 223 and is fixed on second position regulation
On block 211, drive bearing 210 is connected to hold out against on position adjustments block 223.
One end of described horizontal bull stick 218 is fixed on vertical bull stick 217, and vertically bull stick 217 is inclined upwardly, such energy
Enough shorten the distance between the first milling cutter 222 and blank spheroid 2 to be milled.
As shown in Figure 6, primary importance regulating block 205, second position regulating block the 211, the 3rd position adjustments block 219 and hold out against position
The structure putting regulating block 223 is identical, and Fig. 6 is the structural representation of the regulating block in addition to box body, and each regulating block includes
Screw mandrel 4, feed screw nut 5 and the slide block 6 being arranged in box body, screw mandrel 4 is positioned at the end outside box body and arranges handle 7, screw mandrel
Nut 5 rotation is located on screw mandrel 4, and slide block 6 is fixed on feed screw nut 5.
The first of the present embodiment holds out against part and second and holds out against part clamping blank spheroid 2 to be milled, by the regulation clamping of position adjustments block
Position, it is possible to realize effective clamping of the spheroid 2 to different-diameter, additionally it is possible to be adjusted again, the most precisely after clamping.
Driving the first milling cutter 222 to rotate around spheroid 2 by gear drive, during work, spheroid 2 rotation, the first milling cutter 222 is around spheroid
The hemisphere of 2 rotates, the first milling cutter 222 rotation simultaneously, it is possible to effective polishing spheroid 2.
As it is shown in fig. 7, semi-automatic milling cutter device includes workbench 801, the first clamp system of being arranged on workbench 801,
Second clamp system and the second milling cutter part, described first clamp system includes that driving motor 802, drive shaft 803, clamping are taken over a business
804;Second clamp system includes clamping block 805, clamping bearing 806 and spacing regulating block 807;Second milling cutter part includes second
Milling cutter, lateral adjustments block 808, longitudinal regulating block 809;
Described driving motor 802 drives clamping to take over a business 804 rotations by drive shaft 803, and drive shaft 803 is by rotating shaft
Bearing block is fixed on workbench 801, and 804 clamping taper type to be milled base 3 is taken over a business in clamping block 805 and clamping, clamps block 805
Connecting with clamping bearing 806, spacing regulating block 807 connects clamping bearing 806, and spacing regulating block 807 is fixed on workbench 801
On, the second milling cutter includes cutter body 810 and milling fixture 811, and cutter body 810 is held in milling fixture 811, milling
Tool holder 811 is fixed on longitudinal regulating block 809 and realizes vertically moving, and lateral adjustments block 808 is connected with longitudinal regulating block 809,
The bottom of longitudinal regulating block 809 arranges horizontal slide rail 812, and longitudinal regulating block 809 edge under the drive of lateral adjustments block 808 is horizontal
Transverse shifting is realized to slide rail 812.
The lateral adjustments block 808 of the present embodiment, longitudinal regulating block 809 and spacing regulating block 807 and primary importance regulating block 205
Structure identical.
During the work of semi-automatic milling cutter device, taper type base 3 is clamped on the first clamp system and the second clamp system, by passing
Galvanic electricity machine 802 is rotated.Regulated at the bottom of cutter body 810 and taper type by lateral adjustments block 808 and longitudinal regulating block 809
The spacing of seat 3, it is achieved mill out taper type structure smoothly.
Claims (5)
1. a tellurion process units with automatic milling cutter device, it is characterised in that include in order to flat board to be cut into saw lobe
Saw blade device, in order to saw the edge-neatening apparatus removed, in order to ball embryo to be accomplished the automatic milling of smooth sphere by unnecessary leftover pieces on saw lobe arc
Knife system, in order to make the semi-automatic milling cutter device of taper type base;
Described automatic milling cutter device includes base, and first be fixed on base holds out against part, second holds out against part and rotary milling tools part;
Described first holds out against part includes the first jacking block, the first rotating shaft, the first shaft coupling, the first motor and the first fixed mount;Described second
Hold out against part and include the second jacking block, the second rotating shaft, drive bearing, second position regulating block, the second fixed mount;Described rotary milling tools
Part include the second motor, the second shaft coupling, driving gear, driven gear, driving chain, vertical bull stick, horizontal bull stick,
Three position adjustments blocks, the 3rd motor, the 3rd shaft coupling, belt drive, the first milling cutter;
Clamping blank spheroid to be milled between described first jacking block and the second jacking block, the first motor is arranged on the first fixed mount, and first
The output shaft of motor drives the first rotating shaft to rotate by the first shaft coupling, and the first jacking block is fixed in the first rotating shaft, the first fixed mount
It is fixed on base;
One end of described second rotating shaft connects the second jacking block, and the other end is arranged in drive bearing, and drive bearing and the second position are adjusted
Locking nub is connected, and second position regulating block is fixed on the second fixed mount, and the second fixed mount is fixed on base;
Described second motor is fixed on base, and the output shaft of the second motor is connected with driving gear, actively by the second shaft coupling
Gear and driven gear are by driving chain transmission, and one end of vertical bull stick is fixed on center and the driven gear realization of driven gear
Synchronous axial system, the other end is connected on base by rolling bearing, and vertical bull stick is positioned in the first jacking block and the second jacking block line
On heart line, one end of horizontal bull stick is fixed on vertical bull stick, and the other end connects the 3rd position adjustments block and drives the 3rd position adjustments
Block realizes horizontally rotating around blank spheroid to be milled, and the 3rd motor is fixed on the 3rd position adjustments block, and the output shaft of the 3rd motor leads to
Crossing the 3rd shaft coupling and connect belt drive power shaft, the output shaft of belt drive connects the first milling cutter.
A kind of tellurion process units with automatic milling cutter device the most according to claim 1, it is characterised in that described
First holds out against part also includes that primary importance regulating block, primary importance regulating block are fixed on the first fixed mount, and the first motor is arranged at
On primary importance regulating block.
A kind of tellurion process units with automatic milling cutter device the most according to claim 1, it is characterised in that described
Second holds out against part also includes holding out against position adjustments block, holds out against position adjustments block and is fixed on second position regulating block, and drive bearing is even
It is connected on and holds out against on position adjustments block.
A kind of tellurion process units with automatic milling cutter device the most according to claim 1, it is characterised in that described
Laterally one end of bull stick is fixed on vertical bull stick, and vertically bull stick is inclined upwardly.
A kind of tellurion process units with automatic milling cutter device the most according to claim 2, it is characterised in that described
Primary importance regulating block, second position regulating block, the 3rd position adjustments block are identical with the structure holding out against position adjustments block, each tune
Locking nub all includes screw mandrel, feed screw nut and the slide block being arranged in box body, and screw mandrel is positioned at the end outside box body and arranges handle, silk
Stem nut rotation is located on screw mandrel, and slide block is fixed on feed screw nut.
Priority Applications (1)
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CN201410772962.9A CN104626316B (en) | 2014-12-14 | 2014-12-14 | A kind of tellurion process units with automatic milling cutter device |
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CN201410772962.9A CN104626316B (en) | 2014-12-14 | 2014-12-14 | A kind of tellurion process units with automatic milling cutter device |
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CN104626316A CN104626316A (en) | 2015-05-20 |
CN104626316B true CN104626316B (en) | 2016-08-17 |
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CN201410772962.9A Expired - Fee Related CN104626316B (en) | 2014-12-14 | 2014-12-14 | A kind of tellurion process units with automatic milling cutter device |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104409011B (en) * | 2014-12-14 | 2016-08-24 | 安徽爱乐门窗***工程有限公司 | A kind of tellurion process units with edge-neatening apparatus |
CN105643729A (en) * | 2016-03-03 | 2016-06-08 | 浙江浪潮精密机械有限公司 | Cutter for tower-shaped and bottle-gourd-shaped Buddhist prayerbeads and processing method |
CN110142835B (en) * | 2019-06-14 | 2021-04-20 | 浙江农林大学 | Automatic adjusting device for parallel outer bamboo wall of rotary cutter, bamboo shaping rotary cutter and parallel bamboo wall rotary cutting method |
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US3524284A (en) * | 1967-08-22 | 1970-08-18 | Corning Glass Works | Abrasive milling head for numerically controlled apparatus |
SU1189599A1 (en) * | 1983-07-05 | 1985-11-07 | Предприятие П/Я А-1984 | Automatic machine for milling round work |
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