CN104624700A - Production method of printing PS plate aluminum material through cold rolling and direct rolling - Google Patents
Production method of printing PS plate aluminum material through cold rolling and direct rolling Download PDFInfo
- Publication number
- CN104624700A CN104624700A CN201410846054.XA CN201410846054A CN104624700A CN 104624700 A CN104624700 A CN 104624700A CN 201410846054 A CN201410846054 A CN 201410846054A CN 104624700 A CN104624700 A CN 104624700A
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- cold rolling
- hot rolling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/46—Roll speed or drive motor control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0239—Lubricating
- B21B45/0245—Lubricating devices
- B21B45/0248—Lubricating devices using liquid lubricants, e.g. for sections, for tubes
- B21B45/0251—Lubricating devices using liquid lubricants, e.g. for sections, for tubes for strips, sheets, or plates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The invention discloses a production method of a printing PS plate aluminum material through cold rolling and direct rolling. The production process comprises the following steps: preparing, casting, continuous hot rolling, cold rolling, drawing, bending straightening, and cutting off; the continuous hot rolling step comprises the steps of rough hot rolling and finish hot rolling, a steel wire brush roller is arranged at the up-down working roll outlet side of a rough hot rolling machine in the rough hot rolling procedure, a nylon brush roller is arranged at the up-down working roller outlet side of a finish hot rolling machine in the finish hot rolling procedure, the finishing temperature of the finish hot rolling operation is 295-350 DEG C, and the final rolling thickness is 2.8-3.1mm; in the cold rolling step, and a blank after the continuous hot rolling is directly rolled to enable the PS plate aluminum material to have the designed thickness. According to the production method of the printing PS plate aluminum material through cold rolling and direct rolling, the heat treatment process of an existing rolling processing process of the printing aluminum material is removed under a condition that the electrolytic structure stripe uniformity is unchanged basically, the energy consumption of the cold rolling production process is reduced, the metal occupation period is shortened and the surface damage risk of a product is reduced.
Description
Technical field
The invention belongs to technical field of aluminum alloy technology, be specifically related to a kind of cold rolling straight rolling production method printed with PS version aluminium base.
Background technology
The fabrication processing of existing presensitized plate is as follows: the aluminium base → alkali cleaning → washing → acid neutralization → washing → electrolytic etching → washing of 1xxx system → except dirty peak clipping → washing → anodic oxidation → washing → sealing of hole → washing → oven dry → coating → oven dry → scale cut → check → pile up neatly version → packaging.Because the degree of depth of electrolytic etching is limited, in fact presensitized plate only needs that the shallow textura epidermoidea of aluminium base is all even has higher surface quality.
The shallow textura epidermoidea of aluminium base mainly inherits the characteristic of hot rolling microstructure, with the increase of cold deformation, aluminium base work hardening phenomenon is more and more obvious, crystal grain becomes elongated fibr tissue gradually, so, under existing hot rolling technology condition, time cold rolling, heat treatment step must be increased eliminate and slow down the generation of fibr tissue.The general production and processing technology of existing aluminium substrate for printing is: batching-casting-sawing-milling face-hot continuous rolling-cold rolling-cleaning-heat treatment-cold rolling-straightening-packaging.This processing technology hot finishing temperature degree is low, adopts cleaning annealing in increasing in cold-rolled process, mainly there is following several respects risk and drawback:
1) hot continuous rolling speed is low, finishing temperature is low, and emulsion residual on surface probability is large;
2) matting can increase aluminium base surface damage chance;
3) annealing is abnormal may cause coiled material heat treatment insufficient, and after rolling, aluminium base interior tissue is thick, uneven;
4) after annealing, interlayer adhesion and superficial punctate damage increase, and reduce surface quality, the rate that manufactures a finished product of restriction presensitized plate;
5) energy consumption and metal temporary cycle is increased.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of cold rolling straight rolling production method printed with PS version aluminium base, can ensure under the prerequisite that electrolytic tissue striped uniformity is substantially constant, cancel the Technology for Heating Processing in the existing rolling process of aluminium substrate for printing, reduce the energy consumption in cold-rolling process, shorten metal and take the cycle, reduce product surface damage risk.
For achieving the above object, the invention provides following technical scheme:
Print the cold rolling straight rolling production method with PS version aluminium base, its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut;
Described hot continuous rolling comprises hot roughing and hot finishing, in described hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in described hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 295 ~ 350 DEG C, finish to gauge thickness is 2.8 ~ 3.1mm; In described cold rolling process, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.
Further, in described hot finishing operation, the flow of emulsion is the 3-5% of the emulsion pump metered flow of hot finishing mill, and the expulsion pressure of emulsion is 0.3 ~ 0.6MPa.
Further, in described hot finishing operation, the depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 500 ~ 800rpm, and play frequency is 30 times/min.
Beneficial effect of the present invention is:
Aluminium substrate for printing hot continuous rolling is generally 300 ~ 500 DEG C of high temperature rollings, viscosity is large, roll easily produces sticky aluminium, the cold rolling straight rolling production method of printing PS version aluminium base of the present invention, by the upper working rolls and lower working rolls outlet side at roughing mill, Wire brush roller is set, and nylon brush roll is set at the upper working rolls and lower working rolls outlet side of finishing mill, utilize thermal conduction characteristic and the lubrication property of different-thickness oxide-film, roller surface oxide thickness and uniformity thereof are effectively controlled, effectively can control the surface quality of blank;
The minimum recrystallization temperature of aluminium is 0.4 times of its fusing point, and therefore, the finishing temperature of hot finishing directly affects aluminium base interior tissue; Along with the raising of finishing temperature, aluminium base tissue forms recrystal grain gradually by threadiness, and when temperature continues to raise (after more than 350 DEG C), recrystal grain is grown up obviously, and after cold rolling fragmentation, fibr tissue is thicker elongated; Again because the thickness of aluminium substrate for printing is generally 0.22 ~ 0.265mm, hot finishing finish to gauge thickness determines its cold deformation general working rate, and with the increase of cold deformation, aluminium base fibr tissue is elongated, affects electrolysis effectiveness; The cold rolling straight rolling production method of printing PS version aluminium base of the present invention is by a large amount of creative verification experimental verifications, the finishing temperature of hot finishing is set to 295 ~ 350 DEG C, finish to gauge thickness look is 2.8 ~ 3.1mm, through the design thickness that cold rolling Direct Rolling is PS version aluminium base, in follow-up presensitized plate production process, good electrolytic etching effect can be obtained;
The i.e. cold rolling straight rolling production method of printing PS version aluminium base of the present invention, can ensure under the prerequisite that electrolytic tissue striped uniformity is substantially constant, cancel the Technology for Heating Processing in the existing rolling process of aluminium substrate for printing, reduce the energy consumption in cold-rolling process, shorten metal and take the cycle, reduce product surface damage risk.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, can better understand the present invention and can be implemented, but illustrated embodiment is not as a limitation of the invention to make those skilled in the art.
embodiment 1
The cold rolling straight rolling production method of the printing PS version aluminium base of the present embodiment, its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut.The hot continuous rolling of the present embodiment comprises hot roughing and hot finishing, in hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 295 DEG C, finish to gauge thickness is 3.1mm, can improve hot steel rolling production interior tissue.In the cold rolling process of the present embodiment, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.Concrete, in the hot finishing operation of the present embodiment, the flow of emulsion is 3% of the emulsion pump metered flow of hot finishing mill, the expulsion pressure of emulsion is 0.5MPa, depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 700rpm, and play frequency is 30 times/min, the surface quality of blank can be improved, make it need not can meet instructions for use through matting again.
embodiment 2
The cold rolling straight rolling production method of the printing PS version aluminium base of the present embodiment, its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut.The hot continuous rolling of the present embodiment comprises hot roughing and hot finishing, in hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 320 DEG C, finish to gauge thickness is 2.8mm, can improve hot steel rolling production interior tissue.In the cold rolling process of the present embodiment, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.Concrete, in the hot finishing operation of the present embodiment, the flow of emulsion is 5% of the emulsion pump metered flow of hot finishing mill, the expulsion pressure of emulsion is 0.3MPa, depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 800rpm, and play frequency is 30 times/min, the surface quality of blank can be improved, make it need not can meet instructions for use through matting again.
embodiment 3
The cold rolling straight rolling production method of the printing PS version aluminium base of the present embodiment, its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut.The hot continuous rolling of the present embodiment comprises hot roughing and hot finishing, in hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 350 DEG C, finish to gauge thickness is 3.0mm, can improve hot steel rolling production interior tissue.In the cold rolling process of the present embodiment, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.Concrete, in the hot finishing operation of the present embodiment, the flow of emulsion is 4% of the emulsion pump metered flow of hot finishing mill, the expulsion pressure of emulsion is 0.6MPa, depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 500rpm, and play frequency is 30 times/min, improve the surface quality of blank, make it need not can meet instructions for use through matting again.
embodiment 4
The cold rolling straight rolling production method of the printing PS version aluminium base of the present embodiment, its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut.The hot continuous rolling of the present embodiment comprises hot roughing and hot finishing, in hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 299 DEG C, finish to gauge thickness is 2.9mm, can improve hot steel rolling production interior tissue.In the cold rolling process of the present embodiment, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.Concrete, in the hot finishing operation of the present embodiment, the flow of emulsion is 4% of the emulsion pump metered flow of hot finishing mill, the expulsion pressure of emulsion is 0.4MPa, depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 600rpm, and play frequency is 30 times/min, the surface quality of blank can be improved, make it need not can meet instructions for use through matting again.
embodiment 5
The cold rolling straight rolling production method of the printing PS version aluminium base of the present embodiment, its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut.The hot continuous rolling of the present embodiment comprises hot roughing and hot finishing, in hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 330 DEG C, finish to gauge thickness is 3.0mm, can improve hot steel rolling production interior tissue.In the cold rolling process of the present embodiment, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.Concrete, in the hot finishing operation of the present embodiment, the flow of emulsion is 5% of the emulsion pump metered flow of hot finishing mill, the expulsion pressure of emulsion is 0.6MPa, depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 600rpm, and play frequency is 30 times/min, the surface quality of blank can be improved, make it need not can meet instructions for use through matting again.
The above embodiment is only that protection scope of the present invention is not limited thereto in order to absolutely prove the preferred embodiment that the present invention lifts.The equivalent alternative or conversion that those skilled in the art do on basis of the present invention, all within protection scope of the present invention.Protection scope of the present invention is as the criterion with claims.
Claims (3)
1. print the cold rolling straight rolling production method with PS version aluminium base, it is characterized in that: its technological process of production is: batching → founding → hot continuous rolling → cold rolling → stretch-bend leveller → cut;
Described hot continuous rolling comprises hot roughing and hot finishing, in described hot roughing operation, at the upper working rolls and lower working rolls outlet side of hot rough rolling mill, Wire brush roller is set, in described hot finishing operation, at the upper working rolls and lower working rolls outlet side of hot finishing mill, nylon brush roll is set, and the finishing temperature of hot finishing is 295 ~ 350 DEG C, finish to gauge thickness is 2.8 ~ 3.1mm; In described cold rolling process, by the blank Direct Rolling that obtains through hot continuous rolling to the design thickness of PS version aluminium base.
2. the cold rolling straight rolling production method of printing PS version aluminium base according to claim 1, it is characterized in that: in described hot finishing operation, the flow of emulsion is the 3-5% of the emulsion pump metered flow of hot finishing mill, and the expulsion pressure of emulsion is 0.3 ~ 0.6MPa.
3. the cold rolling straight rolling production method of printing PS version aluminium base according to claim 2, it is characterized in that: in described hot finishing operation, depended on pressure between the upper working rolls and lower working rolls of hot finishing mill is 500N, and the rotating speed of working roll is 500 ~ 800rpm, and play frequency is 30 times/min.
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Cited By (5)
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CN104942015A (en) * | 2015-06-19 | 2015-09-30 | 中冶南方工程技术有限公司 | Intelligent control method and system for pickling process section in cold-rolling unit |
CN105466748A (en) * | 2015-12-31 | 2016-04-06 | 中铝西南铝冷连轧板带有限公司 | Detection method for surface stripes of PS baseboard |
CN105618482A (en) * | 2015-12-21 | 2016-06-01 | 山东南山铝业股份有限公司 | Production method for 5182 aluminum alloy cover base material |
CN106424134A (en) * | 2016-10-10 | 2017-02-22 | 广西南南铝加工有限公司 | Efficient production method of aluminum alloy cold-rolled coiled material |
CN113894175A (en) * | 2021-09-30 | 2022-01-07 | 山东宏桥新型材料有限公司 | Processing method of aluminum substrate for printing |
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CN104942015A (en) * | 2015-06-19 | 2015-09-30 | 中冶南方工程技术有限公司 | Intelligent control method and system for pickling process section in cold-rolling unit |
CN105618482A (en) * | 2015-12-21 | 2016-06-01 | 山东南山铝业股份有限公司 | Production method for 5182 aluminum alloy cover base material |
CN105466748A (en) * | 2015-12-31 | 2016-04-06 | 中铝西南铝冷连轧板带有限公司 | Detection method for surface stripes of PS baseboard |
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