CN104587895A - Wet process pelletizer - Google Patents
Wet process pelletizer Download PDFInfo
- Publication number
- CN104587895A CN104587895A CN201510021622.7A CN201510021622A CN104587895A CN 104587895 A CN104587895 A CN 104587895A CN 201510021622 A CN201510021622 A CN 201510021622A CN 104587895 A CN104587895 A CN 104587895A
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- driven
- driven sprocket
- sprocket
- extruding
- wet granulator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Organic Chemistry (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a wet process pelletizer. The wet process pelletizer comprises a rack, a charging mechanism, a feeding mechanism, a discharging mechanism and a driving mechanism, wherein the charging mechanism comprises a funnel; the feeding mechanism comprises an extruding cylinder and an extruding screw; the funnel is communicated with the extruding cylinder; the driving mechanism comprises a motor and a speed reducer which are mounted in the rack; the extruding screw is connected to the speed reducer; the charging mechanism further comprises a charging rod, a stirring scraper and a scraper installation rack arranged in the funnel; the driving mechanism further comprises a second motor, a second speed reducer, a driving shaft, a driven chain wheel, a chain, a first driven chain wheel, a second driven chain wheel, a first driven shaft and a second driven shaft; the first driven chain wheel is connected to the charging rod by virtue of the first driven shaft, and the second driven chain wheel is connected to the scraper installation rack through the second driven shaft. The wet process pelletizer disclosed by the invention is relatively high in production efficiency, can produce fluff and regular particles in size, and also can push the material into the extruding cylinder quantitatively, can prevent material scale generated on the inner wall of the funnel, and can make the material particles be relatively uniform.
Description
Technical field
The present invention relates to a kind of comminutor technical field, be specifically related to a kind of wet granulator.
Background technology
Wet granulator has outstanding effect in biotechnology pharmacy, it greatly improves the operating efficiency of electuary particle in pharmaceutical field, is especially applied to the medicine manufacturing electuary class.Wet granulator on existing market is mostly the comminutor of screw, the comminutor of this screw generally includes frame, hopper, feeder, discharging mechanism and driving mechanism, feeder comprises extruding barrel and extruding screw, hopper and extruding barrel are interconnected, driving mechanism comprises and is installed on motor in frame and reductor, extruding screw is linked in reductor, and discharging mechanism arranges a screen cloth often by the tail end at extruding barrel, be squeezed the effect of screw rod, material is from sieve screen apertures continental extrusion shaped granule, due to the active force continental extrusion that material is by screw rod completely, cause the particle densification of producing solid, make the electuary particle not easily fast melt made, and granular size is regular not, production efficiency is lower, the more important thing is that existing wet granulator is just simple by manually material being put into hopper, material is allowed to enter in extruding barrel voluntarily, such material that will make can not quantitatively push in extruding barrel, and hopper inwall easily produces material incrustation, particle non-uniform phenomenon deposited by material simultaneously.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of wet granulator; this wet granulator structure is more reasonable; production efficiency is higher; fluffy, that size is regular particle can not only be produced; and material dosing can be made to push in extruding barrel; hopper inwall can be avoided to produce material incrustation, material particles can be made more even simultaneously.
In order to solve the problem existing for background technology, present invention employs following technical scheme: a kind of wet granulator, comprise frame, charging mechanism, feeder, discharging mechanism and driving mechanism, described charging mechanism comprises hopper, described feeder comprises extruding barrel and extruding screw, described hopper and extruding barrel are interconnected, described driving mechanism comprises and is installed on motor in frame and reductor, described extruding screw is linked in reductor, described charging mechanism also comprises the reinforced bar be located in hopper, stir scraper and scraper installing rack, described driving mechanism also includes the second motor, second reductor, driving shaft, drive sprocket, chain, first driven sprocket second driven sprocket, first driven shaft and the second driven shaft, described frame is provided with support column, described support column upper end arranges headstock, described second motor and the second reductor interlock are installed in frame, described driving shaft one end is linked in the second reductor, the other end penetrates headstock by support column and is linked in drive sprocket, described drive sprocket is linked in the first driven sprocket and the second driven sprocket respectively by chain, described first driven sprocket is linked in reinforced bar by the first driven shaft, described second driven sprocket is linked in scraper installing rack by the second driven shaft.
By this setting, wet granulator structure of the present invention is more reasonable, can by controlling the pusher speed of reinforced bar, material dosing is made to push in extruding barrel, after material is joined hopper, reinforced bar can be driven by driving mechanism simultaneously and stir scraper running, material can constantly quantitative pushed enter in extruding barrel, and by stirring the effect of scraper, hopper inwall can be avoided to produce material incrustation, the mixing of material can be made more even simultaneously, after material enters into extruding barrel, in the effect by extruding screw, material is pushed to discharging mechanism, material is being extruded by discharging mechanism thus is forming particle.
The further setting of the present invention: described discharging mechanism comprises squeegee roller, semicircular ring screen cloth, net hoop, fixed block and capping, described squeegee roller is installed on extruding screw top, described squeegee roller radial position is coated by two semicircular ring grizzly net, described two semicircular ring grizzly Netcom crosses net hoop and connects, pressing material chamber is formed between described squeegee roller and two semicircular ring grizzly net, described fixed block is installed on the junction of two semicircular ring grizzly net and presses on net hoop upper and lower side, described capping to be installed on fixed block by screw and to press on net hoop front end, the both sides of described extruding barrel lateral wall are extended projection, described extruding barrel is connected to frame and fixed block by the projection of both sides.
By this setting, when material enters into extruding barrel, radial crowded stranding effect will be subject in the pressing material chamber be pushed between squeegee roller and two semicircular ring grizzly net by extruding screw material, cylindrical pellet is formed in the mesh easily entering on semicircular ring screen cloth by making material, container is only needed to place below discharging mechanism during particle discharging, thus the particle produced can be made more fluffy, the electuary particle made more easily is melted, granular size is also more regular, and production efficiency improves greatly, be conducive to producing in enormous quantities.
The further setting of the present invention: described frame is provided with control panel, described control panel is provided with and opens and closes button and scram button, and described control panel is electrically connected on motor and the second motor respectively.
By this setting, the keying button on control panel can play the effect starting and cut out granulator, and the setting of scram button can avoid the generation of mechanical breakdown as far as possible.
The further setting of the present invention: described fixed block is provided with clamp, described clamp is secured by bolts on fixed block.
By this setting, the setting of clamp can make fixed block play the effect of better fixing two semicircular ring grizzly net, thus makes the assembling of whole discharging mechanism more fastening, the maintenance systematicness that the size being conducive to enabling to extrude particle is lasting.
The further setting of the present invention: the front end face of described squeegee roller is provided with a block, and described block is bolted on extruding screw, and described block is closely connected to capping.
By this setting, thus the structure of whole discharging mechanism can be made more tight, the phenomenon that can be good at avoiding material to ooze out from the junction of squeegee roller and extruding screw, makes its structure more reasonable.
The further setting of the present invention: be connected with tensioning wheel assembly between described drive sprocket and the first driven sprocket, this tensioning wheel assembly comprises regulating wheel, regulating wheel installation shaft and regulating wheel fixed head, described regulating wheel is fixed on regulating wheel fixed head by regulating wheel installation shaft, described second driven sprocket side is provided with auxiliary sprocket wheel, and described auxiliary sprocket wheel is linked in the second driven sprocket by chain.
By this setting, drive first driven sprocket that the setting of regulating wheel can make drive sprocket more stable rotates, thus better can control the running of reinforced bar, and the running of the drive scraper installing rack that the setting of auxiliary sprocket wheel can make the second driven sprocket more stable, more stable to make stirring scraper operate.
The further setting of the present invention: the upper end of the first described driven sprocket is respectively equipped with thrust ball bearing, crosspiece and stop nut, described first driven sprocket and thrust ball bearing and be respectively equipped with cushion block between thrust ball bearing and crosspiece.
By this setting, thus the structure of whole driving mechanism can be made more firmly compact, be conducive to better driving charging mechanism to push material into feeder.
The further setting of the present invention: the junction of described reinforced bar and the first driven shaft is arranged with skeleton sealing element, the other end of described reinforced bar extend into the outlet of hopper.
By this setting, thus the connection of the first driven shaft and reinforced bar can be made more firm, the stability that reinforced bar pushes material can be improved further.
The further setting of the present invention: four corners of described frame bottom are respectively equipped with heavy castor, and described heavy castor is provided with brake block.
By this setting, thus whole comminutor can being enable to move freely, not needing by moving the riding position that can change comminutor, workman can be facilitated better to clear up simultaneously.
Beneficial effect of the present invention is: wet granulator structure of the present invention is more reasonable; production efficiency is higher; fluffy, that size is regular particle can not only be produced; and material dosing can be made to push in extruding barrel; hopper inwall can be avoided to produce material incrustation, material particles can be made more even simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of wet granulator of the present invention;
Fig. 2 is the external structure schematic diagram of discharging mechanism in a kind of wet granulator of the present invention.
Detailed description of the invention
In order to make content of the present invention more clear, below in conjunction with embodiment, the present invention is described in further detail.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As Fig. 1, shown in Fig. 2, a kind of wet granulator of the embodiment of the present invention, comprise frame 10, charging mechanism 20, feeder 30, discharging mechanism 40 and driving mechanism 50, charging mechanism 20 comprises hopper 201, feeder 30 comprises extruding barrel 301 and extruding screw 302, its hopper 201 and extruding barrel 301 are interconnected, driving mechanism 50 comprises and is installed on motor 501 in frame 10 and reductor 502, extruding screw 302 is linked in reductor 502, charging mechanism 20 also comprises the reinforced bar 202 be located in hopper 201, stir scraper 203 and scraper installing rack 204, driving mechanism 50 also includes the second motor 503, second reductor 504, driving shaft 505, drive sprocket 506, chain 507, first driven sprocket 508, second driven sprocket 509, first driven shaft 510 and the second driven shaft 511, frame 10 is provided with support column 60, support column 60 upper end arranges headstock 70, second motor 503 and the second reductor 504 interlock are installed in frame 10, driving shaft 505 one end is linked in the second reductor 504, the other end penetrates headstock 70 by support column 60 and is linked in drive sprocket 506, drive sprocket 506 is linked in the first driven sprocket 508 and the second driven sprocket 509 respectively by chain 507, and the first driven sprocket 508 is linked in reinforced bar 202 by the first driven shaft 510, second driven sprocket 509 is linked in scraper installing rack 204 by the second driven shaft 511.This wet granulator structure is more reasonable, can by controlling the pusher speed of reinforced bar 202, material dosing is made to push in extruding barrel 301, after material is joined hopper 201, reinforced bar 202 can be driven simultaneously by driving mechanism 50 and stir scraper 203 and operate, material can constantly quantitative pushed enter in extruding barrel 301, and by stirring the effect of scraper 203, hopper 201 inwall can be avoided to produce material incrustation, material particles can be made more even simultaneously, after material enters into extruding barrel 301, in the effect by extruding screw 302, material is pushed to discharging mechanism 40, material is being extruded by discharging mechanism 40 thus is forming particle.
In the present embodiment, discharging mechanism 40 comprises squeegee roller 401, semicircular ring screen cloth 402, net hoop 403, fixed block 404 and capping 405, squeegee roller 401 is installed on extruding screw 302 top, squeegee roller 401 radial position is coated by two semicircular ring grizzly net 402, two semicircular ring grizzly net 402 is connected by net hoop 403, pressing material chamber is formed between squeegee roller 401 and two semicircular ring grizzly net 402, and fixed block 404 is installed on the junction of two semicircular ring grizzly net 402 and presses on net hoop 403 upper and lower side, capping 405 to be installed on fixed block 404 by screw and to press on net hoop 403 front end, the both sides of extruding barrel 301 lateral wall are extended projection 3011, and extruding barrel 301 is connected to frame 10 and fixed block 404 by the projection 3011 of both sides.When material enters into extruding barrel 301, radial crowded stranding effect will be subject in the pressing material chamber be pushed between squeegee roller 401 and two semicircular ring grizzly net 402 by extruding screw 302 material, cylindrical pellet is formed in the mesh easily entering on semicircular ring screen cloth 402 by making material, container is only needed to place below discharging mechanism 40 during particle discharging, thus the particle produced can be made more fluffy, the electuary particle made more easily is melted, granular size is also more regular, and production efficiency improves greatly, be conducive to producing in enormous quantities.
In the present embodiment; frame 10 is provided with control panel 80; this control panel 80 is provided with and opens and closes button 801 and scram button 802; and control panel 80 is electrically connected on motor 501 and the second motor 503 respectively; keying button 801 on control panel 80 can play the effect starting and cut out granulator, and the setting of scram button 802 can avoid the generation of mechanical breakdown as far as possible.
In the present embodiment, fixed block 404 is provided with clamp 406, clamp 406 is secured by bolts on fixed block 404, the setting of clamp 406 can make fixed block 404 play the effect of better fixing two semicircular ring grizzly net 402, thus make the assembling of whole discharging mechanism 40 more fastening, the maintenance systematicness that the size being conducive to enabling to extrude particle is lasting.
In the present embodiment, the front end face of squeegee roller 401 is provided with a block 407, block 407 is bolted on extruding screw 302, and block 407 is closely connected to capping 405, thus the structure of whole discharging mechanism 40 can be made more tight, can be good at the phenomenon avoiding material to ooze out with the junction of extruding screw 302 from squeegee roller 401, make its structure more reasonable.
In the present embodiment, tensioning wheel assembly is connected with between drive sprocket 506 and the first driven sprocket 508, this tensioning wheel assembly comprises regulating wheel 512, regulating wheel installation shaft 513 and regulating wheel fixed head 514, regulating wheel 512 is fixed on regulating wheel fixed head 514 by regulating wheel installation shaft 513, second driven sprocket 509 side is provided with auxiliary sprocket wheel 515, this auxiliary sprocket wheel 515 is linked in the second driven sprocket 509 by chain, drive first driven sprocket 508 that the setting of regulating wheel 512 can make drive sprocket 506 more stable rotates, thus better can control the running of reinforced bar 202, and the running of the drive scraper installing rack 204 that the setting of auxiliary sprocket wheel 515 can make the second driven sprocket 509 more stable, more stable to make stirring scraper 203 operate.
In the present embodiment, the upper end of the first driven sprocket 508 is respectively equipped with thrust ball bearing 516, crosspiece 517 and stop nut 518, first driven sprocket 508 and thrust ball bearing 516 and be respectively equipped with cushion block 519 between thrust ball bearing 516 and crosspiece 517, thus the structure of whole driving mechanism 50 can be made more firmly compact, be conducive to better driving charging mechanism 20 to push material into feeder 30.
In the present embodiment, the junction of reinforced bar 202 and the first driven shaft 510 is arranged with skeleton sealing element 520, the other end of reinforced bar 202 extend into the outlet of hopper 201, thus the connection of the first driven shaft 510 and reinforced bar 202 can be made more firm, the stability that reinforced bar 202 pushes material can be improved further.
In the present embodiment; four corners of frame 10 bottom are respectively equipped with heavy castor 90; and heavy castor 90 is provided with brake block 901; arranging of heavy castor 90 can enable whole comminutor move freely; not needing by moving the riding position that can change comminutor, workman can be facilitated better to clear up simultaneously.
Claims (9)
1. a wet granulator, comprise frame, charging mechanism, feeder, discharging mechanism and driving mechanism, described charging mechanism comprises hopper, described feeder comprises extruding barrel and extruding screw, described hopper and extruding barrel are interconnected, described driving mechanism comprises and is installed on motor in frame and reductor, described extruding screw connects reductor, it is characterized in that: described charging mechanism also comprises the reinforced bar be located in hopper, stir scraper and scraper installing rack, described driving mechanism also includes the second motor, second reductor, driving shaft, drive sprocket, chain, first driven sprocket, second driven sprocket, first driven shaft and the second driven shaft, described frame is provided with support column, described support column upper end arranges headstock, described second motor and the second reductor interlock are installed in frame, described driving shaft one end is linked in the second reductor, the other end penetrates headstock by support column and is linked in drive sprocket, described drive sprocket is linked in the first driven sprocket and the second driven sprocket respectively by chain, described first driven sprocket is linked in reinforced bar by the first driven shaft, described second driven sprocket is linked in scraper installing rack by the second driven shaft.
2. a kind of wet granulator according to claim 1, it is characterized in that: described discharging mechanism comprises squeegee roller, semicircular ring screen cloth, net hoop, fixed block and capping, described squeegee roller is installed on extruding screw top, described squeegee roller radial position is coated by two semicircular ring grizzly net, described two semicircular ring grizzly Netcom crosses net hoop and connects, pressing material chamber is formed between described squeegee roller and two semicircular ring grizzly net, described fixed block is installed on the junction of two semicircular ring grizzly net and presses on net hoop upper and lower side, described capping to be installed on fixed block by screw and to press on net hoop front end, the both sides of described extruding barrel lateral wall are extended projection, described extruding barrel is connected to frame and fixed block by the projection of both sides.
3. a kind of wet granulator according to claim 1, is characterized in that: described frame is provided with control panel, and described control panel is provided with and opens and closes button and scram button, and described control panel is electrically connected on motor and the second motor respectively.
4. a kind of wet granulator according to claim 2, it is characterized in that: described fixed block is provided with clamp, described clamp is secured by bolts on fixed block.
5. a kind of wet granulator according to claim 2, is characterized in that: the front end face of described squeegee roller is provided with a block, and described block is bolted on extruding screw, and described block is closely connected to capping.
6. a kind of wet granulator according to claim 1; it is characterized in that: between described drive sprocket and the first driven sprocket, be connected with tensioning wheel assembly; this tensioning wheel assembly comprises regulating wheel, regulating wheel installation shaft and regulating wheel fixed head; described regulating wheel is fixed on regulating wheel fixed head by regulating wheel installation shaft; described second driven sprocket side is provided with auxiliary sprocket wheel, and described auxiliary sprocket wheel is linked in the second driven sprocket by chain.
7. a kind of wet granulator according to claim 1; it is characterized in that: the upper end of the first described driven sprocket is respectively equipped with thrust ball bearing, crosspiece and stop nut, described first driven sprocket and thrust ball bearing and be respectively equipped with cushion block between thrust ball bearing and crosspiece.
8. a kind of wet granulator according to claim 1, is characterized in that: the junction of described reinforced bar and the first driven shaft is arranged with skeleton sealing element, and the other end of described reinforced bar extend into the outlet of hopper.
9. a kind of wet granulator according to claim 1, is characterized in that: four corners of described frame bottom are respectively equipped with heavy castor, and described heavy castor is provided with brake block.
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CN201510021622.7A CN104587895B (en) | 2015-01-16 | 2015-01-16 | A kind of wet granulator |
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CN201510021622.7A CN104587895B (en) | 2015-01-16 | 2015-01-16 | A kind of wet granulator |
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CN104587895A true CN104587895A (en) | 2015-05-06 |
CN104587895B CN104587895B (en) | 2016-09-14 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105013396A (en) * | 2015-08-11 | 2015-11-04 | 浙江明天机械有限公司 | Wet process granulating machine |
CN110025032A (en) * | 2019-06-04 | 2019-07-19 | 衢州柯城幕布电子有限公司 | It is a kind of for making the granulator of concentrated granular feed |
CN112106996A (en) * | 2020-09-29 | 2020-12-22 | 湖南至高农业发展科技股份有限公司 | Can shorten high-efficient kiwi fruit of time of squeezing juice and choose equipment of squeezing juice |
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EP1216748A1 (en) * | 2000-12-22 | 2002-06-26 | ASCOR CHIMICI S.r.l. | Method and apparatus for forming composite pellets |
JP2003063918A (en) * | 2001-08-24 | 2003-03-05 | Taiwa Seiki:Kk | Method of manufacturing rice bran pellet and rice bran pellet-molding apparatus for use in the method |
CN102113960A (en) * | 2011-04-15 | 2011-07-06 | 黄一清 | Method and device for preparing Chinese medicinal pill domestically |
CN203842561U (en) * | 2014-05-28 | 2014-09-24 | 温州良科机械有限公司 | Efficient wet-process granulator |
CN204412199U (en) * | 2015-01-16 | 2015-06-24 | 温州良科机械有限公司 | A kind of wet granulator |
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2015
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1216748A1 (en) * | 2000-12-22 | 2002-06-26 | ASCOR CHIMICI S.r.l. | Method and apparatus for forming composite pellets |
JP2003063918A (en) * | 2001-08-24 | 2003-03-05 | Taiwa Seiki:Kk | Method of manufacturing rice bran pellet and rice bran pellet-molding apparatus for use in the method |
CN102113960A (en) * | 2011-04-15 | 2011-07-06 | 黄一清 | Method and device for preparing Chinese medicinal pill domestically |
CN203842561U (en) * | 2014-05-28 | 2014-09-24 | 温州良科机械有限公司 | Efficient wet-process granulator |
CN204412199U (en) * | 2015-01-16 | 2015-06-24 | 温州良科机械有限公司 | A kind of wet granulator |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105013396A (en) * | 2015-08-11 | 2015-11-04 | 浙江明天机械有限公司 | Wet process granulating machine |
CN105013396B (en) * | 2015-08-11 | 2017-11-24 | 浙江明天机械有限公司 | Wet granulator |
CN110025032A (en) * | 2019-06-04 | 2019-07-19 | 衢州柯城幕布电子有限公司 | It is a kind of for making the granulator of concentrated granular feed |
CN112106996A (en) * | 2020-09-29 | 2020-12-22 | 湖南至高农业发展科技股份有限公司 | Can shorten high-efficient kiwi fruit of time of squeezing juice and choose equipment of squeezing juice |
CN112106996B (en) * | 2020-09-29 | 2022-07-05 | 陕西果业集团武功有限公司 | Can shorten high-efficient kiwi fruit equipment of squeezing juice of time |
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