CN104554629A - Electric side-moving type hatch cover - Google Patents

Electric side-moving type hatch cover Download PDF

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Publication number
CN104554629A
CN104554629A CN201410756549.3A CN201410756549A CN104554629A CN 104554629 A CN104554629 A CN 104554629A CN 201410756549 A CN201410756549 A CN 201410756549A CN 104554629 A CN104554629 A CN 104554629A
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CN
China
Prior art keywords
hatch
push mechanism
cover
driven wheel
sector gear
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Granted
Application number
CN201410756549.3A
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CN104554629B (en
Inventor
王能扬
华振兴
周智
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Cssc Huahai Marine Equipment Co ltd
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TTS Hua Hai Ships Equipment Co Ltd
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Priority to CN201410756549.3A priority Critical patent/CN104554629B/en
Publication of CN104554629A publication Critical patent/CN104554629A/en
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Publication of CN104554629B publication Critical patent/CN104554629B/en
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Abstract

The invention provides an electric side-moving type hatch cover. The electric side-moving type hatch cover comprises two cover plates and a driving device, wherein the cover plates are arranged on a hatch main body in a sliding manner. The driving device comprises a rack, a sector gear and a driving gear, wherein the rack is arranged on an inner side face of the cover plate towards the hatch main body, one end of the sector gear is fixed on the hatch main body in a rotating manner, a gear wheel is arranged at the other end of the sector gear and is arranged at one side of the rack, and the driving gear is fixed on the hatch main body and is arranged at the other side of the rack; when the cover plates are at a jacked-up state, the driving gear and the sector gear are in meshed transmission; when the cover plates transits from the jacked-up state to a translation state, the tail end of the sector gear is overlapped with a start end of the rack, and the driving gear is meshed with the rack instead of the sector gear; when the cover plates are at a translation state, the driving gear and the rack are in meshed transmission. According to the invention, as a driving device is provided, the hatch cover can be not only lifted but also moved laterally, and moreover the electric side-moving type hatch cover has the advantages of whole simple operation system, greatly saved ship space and reduced mounting workload.

Description

Electronic side rolling hatch cover
Technical field
The present invention relates to cargo hold field, particularly the electronic side rolling hatch cover of one.
Background technology
At the cargo hold of the medium-and-large-sized bulk freighter in modern cargo hold field, particularly large ship and VLOC, these cargo holds are all equipped with side rolling hatch cover usually.
Fig. 1 is the top view of conventional trunk lid.Fig. 2 is the enlarged drawing of part A in Fig. 1.As shown in Figure 1, a cargo hatch of hatch cover of ship 100 is made up of one piece or two cover plates 110,120 in the prior art.When boats and ships need handling goods, the hatch board 100 of a cargo hatch moves horizontally to open hatch completely respectively by the both sides of drive unit 130 to ship.Particularly, as shown in Figure 2, drive unit 130 comprises the first gear 131 and tooth bar 132, is engaged each other, thus move horizontally hatch cover panel 110,120 to both sides by motor driven gear wheel 131 and tooth bar 132.
Owing to arranging the device (not shown) such as many sealings, spacing, supporting between hatch board 100 and hatch coaming.Initially need to carry out vertical lifting so open at hatch board 100, thus make each link depart from hatch coaming, four walking rollers of every block cover plate are given rise to be contacted with rolling wheel guide rails.
Fig. 3 is the lateral view of conventional trunk lid.Fig. 4 is the enlarged drawing of part B in Fig. 3.As shown in Figure 3 and Figure 4, a lifting device 140 is respectively established to realize front and back heave movement in the front and back of hatch board 100.Wherein, lifting device 140 comprises oil cylinder 141 and the second gear 142, and described second gear 142 is arranged on the bottom of cover plate 110,120 respectively.Drive the engagement between the second gear 142 by oil cylinder 141 and be separated, thus make hatch board 100 rely on four walking roller (not shown) to carry out sidesway operation under power drive, thus hatch board 100 is opened to topside.When hatch board 100 is closed, operation and unlatching are completely contrary.
According to said structure, the operation of obviously traditional side rolling hatch cover completes in two steps, i.e. the heave of hatch board and sidesway.Wherein, the main roller lifting device being located at hatch front and back end that relies on of the heave of hatch board 100 operation has come, and is generally made up of the linkage of complexity and hydraulic test.The sidesway operation of hatch board 100 relies on the drive unit 130 being located at hatch left and right sides, and is generally made up of multiple sets of teeth wheel 131, tooth bar 132 and hydraulic motor.This traditional mode of operation relates to a large amount of mechanical part, hydraulic operation unit and hydraulic power unit, and whole operating system bulky complex, takies a large amount of deck space, and installation is implemented very difficult.In addition, the hyperpressure of hydraulic system often causes pipeline and joint leakage of oil, and then produces the adverse consequences such as goods damage and pollution of marine environment.
Along with the development of shipping industry, the requirement improving shipbuilding efficiency and countries in the world are to the great attention of environmental protection cause, conventional hydraulic type of drive faces crisis of survival.People start to strive to find a kind of mode of operation of environmental protection to replace current hydraulic driving mode, so motorized motions mode advantage that is simple with it, reliable and environmental protection comes into our visual field.
Summary of the invention
The technical problem to be solved in the present invention is drive unit complicated operation in order to overcome conventional trunk lid in prior art and the defect such as large that takes up room, and provides a kind of electronic side rolling hatch cover.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of electronic side rolling hatch cover, comprise two pieces of cover plates be slidably installed on hatch body, and drive unit, described drive unit is for driving the folding of two pieces of described cover plates, its feature is, described drive unit comprises:
Tooth bar, is arranged on described cover plate towards on the medial surface of described hatch body;
Sector gear, its one end rotary type is fixed on described hatch body, and the other end is provided with gear and is positioned at the side of described tooth bar;
Driven wheel, to be fixed on described hatch body and to be positioned at the opposite side of described tooth bar;
When described cover plate is in jacking state, described driven wheel and described sector gear engage each other transmission; When described cover plate is from jacking status transition to translation state, the end of described sector gear and the initiating terminal of described tooth bar overlapping, described driven wheel engages from engaging to transit to described sector gear with described tooth bar; When described cover plate is in translation state, described driven wheel and described tooth bar engaged transmission.
Preferably, described sector gear is provided with the first push mechanism, and described cover plate is also provided with guide peg on the medial surface of described hatch body,
When described cover plate is in jacking state, described first push mechanism and described guide peg offset, and provide horizontal thrust to described cover plate.
Preferably, one end of described sector gear is fixed on described hatch body by hinges fixing.
Preferably, described first push mechanism is between described hinge and described driven wheel, the product of the thrust that the distance between described first push mechanism and described hinge and described first push mechanism produce is S1, the product of the driving force that the spacing of described hinge and described driven wheel and described driven wheel are subject to is S2, and S1 equals S2.
Preferably, described sector gear is also provided with the second push mechanism, described second push mechanism is near described sector teeth wheel part;
When described driven wheel engages with the second from the bottom of described sector gear or the 3rd teeth portion, described second push mechanism and described guide peg offset; When described driven wheel starts to engage with described tooth bar, described second push mechanism and described guide peg are thrown off.
Preferably, described first push mechanism is flat roller or cylinder, and described second push mechanism is flat roller or cylinder.
Preferably, the thickness of described second push mechanism is greater than the thickness of described first push mechanism.
Preferably, the thickness of described driven wheel is greater than the thickness of described tooth bar.
Preferably, described guide peg is perpendicular to described tooth bar.
Positive progressive effect of the present invention is: motor side rolling hatch cover of the present invention both can realize the heave of hatch board by a set of drive unit, realized again the sidesway of hatch board.Whole operating system is simple, and other regions of hull and hatch board all do not arrange other power sources, thus substantial saving in hull space and decrease installation workload.
Accompanying drawing explanation
Fig. 1 is the top view of conventional trunk lid.
Fig. 2 is the enlarged drawing of part A in Fig. 1.
Fig. 3 is the lateral view of conventional trunk lid.
Fig. 4 is the enlarged drawing of part B in Fig. 3.
Fig. 5 is the top view of marine electric side rolling hatch cover of the present invention under complete closure state.
Fig. 6 is the lateral view of marine electric side rolling hatch cover of the present invention under complete closure state.
Fig. 7 is the top view of the drive unit part of marine electric side rolling hatch cover of the present invention under complete closure state.
Fig. 8 is the lateral view of the drive unit part of marine electric side rolling hatch cover of the present invention under complete closure state.
Fig. 9 is that marine electric side rolling hatch cover of the present invention jacking is to the top view under translation state.
Figure 10 is that marine electric side rolling hatch cover of the present invention jacking is to the lateral view under translation state.
Figure 11 is the top view of marine electric side rolling hatch cover of the present invention jacking to the drive unit part under translation state.
Figure 12 is the top view of marine electric side rolling hatch cover of the present invention under full open position.
Figure 13 is the lateral view of marine electric side rolling hatch cover of the present invention under full open position.
Figure 14 is the top view of the drive unit part of marine electric side rolling hatch cover of the present invention under continuous translation state.
Detailed description of the invention
Preferred embodiment of the present invention is provided, to describe technical scheme of the present invention in detail below in conjunction with accompanying drawing.
Fig. 5 is the top view of marine electric side rolling hatch cover of the present invention under complete closure state.Fig. 6 is the lateral view of marine electric side rolling hatch cover of the present invention under complete closure state.Fig. 7 is the top view of the drive unit part of marine electric side rolling hatch cover of the present invention under complete closure state.Fig. 8 is the lateral view of the drive unit part of marine electric side rolling hatch cover of the present invention under complete closure state.
As shown in Fig. 5 to Fig. 8, the electronic side rolling hatch cover 200 of the present invention comprises two pieces of cover plates 210,220 be slidably installed on hatch body 300, and drive unit 230,240.Drive unit 230,240 is for driving the folding of two cover plates 210,220 herein.Especially, drive unit 230,240 comprises tooth bar 211,221, and it is separately positioned on cover plate 210,220 towards on the medial surface of hatch body 300, preferably be arranged on the medial surface center of cover plate 210,220, in cover plate 210,220 translation motion and driven wheel 232 engage.
Here drive unit 230 is consistent with the structure of drive unit 240, therefore easy in order to describe, and be only described in detail drive unit 230, those skilled in the art should be able to know the corresponding construction of drive unit 240.
As shown in Figure 7 and Figure 8, drive unit 230 also comprises sector gear 231 and driven wheel 232, wherein one end rotary type of sector gear 231 is fixed on hatch body 300, the other end is provided with gear and is positioned at the side of tooth bar 211, for engaging with driven wheel 232 when cover plate 210,220 heave.Preferably, one end of sector gear 231 is fixed on hatch body 300 by hinge 235.
Meanwhile, driven wheel 232 to be fixed on hatch body 300 and to be positioned at the opposite side of tooth bar 211.Further, tooth bar 211,221 is arranged on the center position of cover plate 210,220, makes tooth bar 211,221 in cover plate 210,220 translation motion and driven wheel 232 engages.
Further preferably, sector gear 231 is provided with the first push mechanism 233, and is also provided with guide peg 212 on the medial surface of cover plate 210 towards hatch body 300.Guide peg 212 is preferably perpendicular to tooth bar 211.Like this when cover plate 210 is in jacking state, the first push mechanism 233 offsets with guide peg 212, provides horizontal thrust to cover plate 210.
Especially, in order to can smoothly cover plate 210 jacking be got up, need the first push mechanism 233 to offset with guide peg 212 and form larger thrust.Therefore, lever principle is adopted between hinge 235, first push mechanism 233 and driven wheel 232 herein.As shown in Figure 7, distance between hinge 235 and driven wheel 232 is L1, distance between hinge 235 and the first push mechanism 233 is L2, and L1 is greater than L2, the amplification of power can be produced thus at the first push mechanism 233 place, namely driven wheel 232 drives the power needed less by motor, and the power that the first push mechanism 233 place produces is corresponding larger.
If the product of the thrust that the distance between the first push mechanism 233 and hinge 235 and the first push mechanism 233 produce is S1, the product of the driving force that the spacing of hinge 235 and driven wheel 232 and driven wheel 232 are subject to is S2, then S1 equals S2, namely meets lever principle.So just can realize by less driving force, produce larger thrust, effectively achieve the amplification of power, thus smoothly cover plate 210 jacking be got up.As can be seen here, when designing the position of the first push mechanism 233, preferably determine the distance between the first push mechanism 233 and hinge 235 according to the multiplication factor of actual required power.
Further, sector gear 231 is also provided with the second push mechanism 234, makes the second push mechanism 234 near the gear parts of sector gear 231.Like this when driven wheel 232 engages with the second from the bottom of sector gear 231 or the 3rd teeth portion, the second push mechanism 234 offsets with guide peg 212.When driven wheel 232 starts to engage with tooth bar 211, the second push mechanism 234 is thrown off with guide peg 212.First push mechanism 233 and the second push mechanism 234 all can select flat roller or cylinder, and wherein flat roller is stressed comparatively large, the better effects if of anti-vibration, and the cost of cylinder is lower.Both can play the effect that horizontal thrust is provided to cover plate.Like this under the driving of driven wheel 232, sector gear 231 provides horizontal thrust by the first push mechanism 233 for cover plate 210, realizes the heave movement of cover plate 210.
In like manner, under the driving of driven wheel 232, sector gear 231 for cover plate 210 provides horizontal thrust by the second push mechanism 234, is driven the tooth bar 211 of cover plate 210 center, realizes the translational motion of cover plate 210 in conjunction with driven wheel 232.
In addition, preferably the thickness of the second push mechanism is greater than the thickness of described first push mechanism, and the thickness of driven wheel is greater than the thickness of described tooth bar, and capable transmission can be made so more steady.
According to structure shown in Fig. 5 to Fig. 8, the original state of hatch board 200 is that cover plate 210,220 is completely closed, and driven wheel 232 now engages with sector gear 231, and the first push mechanism 233 is close to guide peg 212.When hatch board 200 opened by needs, whole drive unit provides power by motor (not shown) by driven wheel 232, driven wheel 232 drives sector gear 231 to rotate, under the horizontal thrust produced between the first push mechanism 233 and guide peg 212, realize the oblique heave of cover plate 210.
In like manner, realize the heave action of cover plate 220 simultaneously.Motor described here provides power source by the power system on ship by cable, and the control of motor also needs the various actions being realized drive unit by a set of control system.
Fig. 9 is that marine electric side rolling hatch cover of the present invention jacking is to the top view under translation state.Figure 10 is that marine electric side rolling hatch cover of the present invention jacking is to the lateral view under translation state.Figure 11 is the top view of marine electric side rolling hatch cover of the present invention jacking to the drive unit part under translation state.
As shown in Figures 9 to 11, when the cover plate 210,220 of hatch board 200 is opened to two ends, and when cover plate 210,220 completes heave action under the engagement rotation of driven wheel 232 and sector gear 231, cover plate 210,220 needs excessively to translation state.Now, the first push mechanism 233 is thrown off with guide peg 212, and the second push mechanism 234 offsets with guide peg 212.Under the horizontal thrust produced between the second push mechanism 234 and guide peg 212, driven wheel 232 and sector gear 231 continue engagement rotation.
When the end 2311 of sector gear 231 and the initiating terminal 2111 of tooth bar 211 overlapping time, driven wheel 232 transits to and the engaging of tooth bar 211 from engaging of sector gear 231, thus completes hatch board 200 by heave status transition to translation state.In whole process, the contact point of drive unit 230 and hatch board 200 has three: the first push mechanism 233, second push mechanism 234 and tooth bar 211 on sector gear 231.
Figure 12 is the top view of marine electric side rolling hatch cover of the present invention under full open position.Figure 13 is the lateral view of marine electric side rolling hatch cover of the present invention under full open position.Figure 14 is the top view of the drive unit part of marine electric side rolling hatch cover of the present invention under continuous translation state.
As shown in Figure 13 to Figure 14, driven wheel 232 continues to drive tooth bar 211, realizes cover plate 210,220 continuous translation to final full open position.When first tooth of driven wheel 232 and tooth bar 211 starts to engage, second push mechanism 234 and guide peg 212 are thrown off, first push mechanism 233 and guide peg 212 are thrown off completely, driven wheel 232 continues to drive tooth bar 211 simultaneously, finally realizes cover plate 210,220 and moves to the full open position shown in Figure 14.
Certainly, the hatch board of said structure goes for all kinds of hatch, is particularly useful for the cargo hold of the medium-and-large-sized bulk freighter of large ship and VLOC.
In addition, those of ordinary skill in the art can easily understand, and the process that hatch board is closed is contrary with above-mentioned opening process, therefore repeats no more.
In sum, the electronic side rolling hatch cover of the present invention can rise from closed condition and moves to body side, cabin or move to closed condition from opening and lock.Be characterized in by the same motor be arranged on the body of cabin, utilize a set of drive unit to complete heave and translation two actions of hatch board.All without the need to arranging other power sources on other regions of cabin body and hatch board, thus greatly reduce the amount of parts of hatch board, installation work on the ship simplifying hatch board, is convenient to safeguard, environmental protection and applicability is wide.
Although the foregoing describe the specific embodiment of the present invention, it will be understood by those of skill in the art that these only illustrate, protection scope of the present invention is defined by the appended claims.Those skilled in the art, under the prerequisite not deviating from principle of the present invention and essence, can make various changes or modifications to these embodiments, but these change and amendment all falls into protection scope of the present invention.

Claims (9)

1. an electronic side rolling hatch cover, comprises two pieces of cover plates be slidably installed on hatch body, and drive unit, and described drive unit, for driving the folding of two pieces of described cover plates, is characterized in that, described drive unit comprises:
Tooth bar, is arranged on described cover plate towards on the medial surface of described hatch body;
Sector gear, its one end rotary type is fixed on described hatch body, and the other end is provided with gear and is positioned at the side of described tooth bar;
Driven wheel, to be fixed on described hatch body and to be positioned at the opposite side of described tooth bar;
When described cover plate is in jacking state, described driven wheel and described sector gear engage each other transmission; When described cover plate is from jacking status transition to translation state, the end of described sector gear and the initiating terminal of described tooth bar overlapping, described driven wheel engages from engaging to transit to described sector gear with described tooth bar; When described cover plate is in translation state, described driven wheel and described tooth bar engaged transmission.
2. electronic side rolling hatch cover as claimed in claim 1, is characterized in that, described sector gear is provided with the first push mechanism, and described cover plate is also provided with guide peg on the medial surface of described hatch body,
When described cover plate is in jacking state, described first push mechanism and described guide peg offset, and provide horizontal thrust to described cover plate.
3. electronic side rolling hatch cover as claimed in claim 2, is characterized in that, one end of described sector gear is fixed on described hatch body by hinges fixing.
4. electronic side rolling hatch cover as claimed in claim 3, it is characterized in that, described first push mechanism is between described hinge and described driven wheel, the product of the thrust that the distance between described first push mechanism and described hinge and described first push mechanism produce is S1, the product of the driving force that the spacing of described hinge and described driven wheel and described driven wheel are subject to is S2, and S1 equals S2.
5. electronic side rolling hatch cover as claimed in claim 2, is characterized in that, described sector gear is also provided with the second push mechanism, and described second push mechanism is near described sector teeth wheel part;
When described driven wheel engages with the second from the bottom of described sector gear or the 3rd teeth portion, described second push mechanism and described guide peg offset; When described driven wheel starts to engage with described tooth bar, described second push mechanism and described guide peg are thrown off.
6. electronic side rolling hatch cover as claimed in claim 5, is characterized in that, described first push mechanism is flat roller or cylinder, and described second push mechanism is flat roller or cylinder.
7. electronic side rolling hatch cover as claimed in claim 5, is characterized in that, the thickness of described second push mechanism is greater than the thickness of described first push mechanism.
8. electronic side rolling hatch cover as claimed in claim 1, is characterized in that, the thickness of described driven wheel is greater than the thickness of described tooth bar.
9. electronic side rolling hatch cover as claimed in claim 2, is characterized in that, described guide peg is perpendicular to described tooth bar.
CN201410756549.3A 2014-12-10 2014-12-10 Electric side-moving type hatch cover Active CN104554629B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105564593A (en) * 2016-02-26 2016-05-11 江阴市黄山船舶配件有限公司 Remotely-operated pressure-proof hatch cover achieving double-side rapid opening and closing
CN107905599A (en) * 2017-11-30 2018-04-13 安徽乐库智能停车设备有限公司 A kind of garage vehicle moving mechanism
CN108005437A (en) * 2017-11-30 2018-05-08 安徽乐库智能停车设备有限公司 A kind of transversely narrow garage
CN108001618A (en) * 2017-12-25 2018-05-08 广州发展瑞华新能源电动船有限公司 A kind of hatchcover mechanism suitable for all electric propulsion bulk freighter
CN108193715A (en) * 2017-12-27 2018-06-22 长沙金龙铸造实业有限公司 Hydraulic pressure well lid
CN108266085A (en) * 2017-12-21 2018-07-10 重庆长安汽车股份有限公司 A kind of side window glass slide-open mechanism

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3708914A (en) * 1970-10-16 1973-01-09 Mac Gregor International Sa Hatch cover drive means
GB1410097A (en) * 1972-06-09 1975-10-15 Navire Cargo Gear Int Ab Hatch cover
GB2036164A (en) * 1978-10-12 1980-06-25 Caillet R Ship's hold hatches
JPS61169388A (en) * 1985-01-23 1986-07-31 Mac Gregor Far East Ltd Closing gear for hatch cover
CN2056208U (en) * 1989-06-13 1990-04-18 中国科学院武汉物理所 Automatic opening or closing means for all-mechanical throttle valve
CN101092162A (en) * 2006-06-20 2007-12-26 麦格雷戈(芬兰)有限公司 Actuator mechanism of cargo ship hatch

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3708914A (en) * 1970-10-16 1973-01-09 Mac Gregor International Sa Hatch cover drive means
GB1410097A (en) * 1972-06-09 1975-10-15 Navire Cargo Gear Int Ab Hatch cover
GB2036164A (en) * 1978-10-12 1980-06-25 Caillet R Ship's hold hatches
JPS61169388A (en) * 1985-01-23 1986-07-31 Mac Gregor Far East Ltd Closing gear for hatch cover
CN2056208U (en) * 1989-06-13 1990-04-18 中国科学院武汉物理所 Automatic opening or closing means for all-mechanical throttle valve
CN101092162A (en) * 2006-06-20 2007-12-26 麦格雷戈(芬兰)有限公司 Actuator mechanism of cargo ship hatch

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105564593A (en) * 2016-02-26 2016-05-11 江阴市黄山船舶配件有限公司 Remotely-operated pressure-proof hatch cover achieving double-side rapid opening and closing
CN107905599A (en) * 2017-11-30 2018-04-13 安徽乐库智能停车设备有限公司 A kind of garage vehicle moving mechanism
CN108005437A (en) * 2017-11-30 2018-05-08 安徽乐库智能停车设备有限公司 A kind of transversely narrow garage
CN108005437B (en) * 2017-11-30 2020-10-23 安徽乐库智能停车设备有限公司 Transverse narrow garage
CN107905599B (en) * 2017-11-30 2020-10-23 安徽乐库智能停车设备有限公司 Vehicle moving mechanism for garage
CN108266085A (en) * 2017-12-21 2018-07-10 重庆长安汽车股份有限公司 A kind of side window glass slide-open mechanism
CN108001618A (en) * 2017-12-25 2018-05-08 广州发展瑞华新能源电动船有限公司 A kind of hatchcover mechanism suitable for all electric propulsion bulk freighter
CN108193715A (en) * 2017-12-27 2018-06-22 长沙金龙铸造实业有限公司 Hydraulic pressure well lid

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