A kind of flame-proof type nickel alloy flat-belt pulley motor
Technical field
The present invention relates to a kind of energy industry domain-specific motor, there is dual harshness to dimensional space and service life
Require and in particular to a kind of flame-proof type nickel alloy flat-belt pulley motor.
Background technology
In recent years, air compressor quickly grows in oil, coal, chemical industry.And motor is the heart of air compressor
Dirty, common electric machine oneself can not meet be used in oil, coal, in chemical industry air compressor requirement.And common explosion proof is electric
Machine is because must be made thin big by its connection jaws seat of constraint of electric clearance and creep age distance.By air compressor inner space
Restriction and the impact of wiring, winding displacement.Common flame-proof type explosion-proof motor is installed and must amplify compressor inner space, and then compress
The machine volume of machine also will amplify further, and the installing space of final air compressor also will increase.This not only wastes material,
Improve cost, install and safeguard also inconvenience.Additionally, squirrel cage motor is in addition to associated mode output, electric machine main shaft only holds
By pure torsion.It is that torsional forces mode with radial direction moment of flexure exports when more, such as flat tyre wheel etc..Equal-wattage and turn
In the case of speed, the electric machine main shaft diameter carrying bending synthesis is the above ability of twice of the electric machine main shaft diameter carrying pure torsion
Guarantee there are enough safety coefficients.Therefore, in order to allow electric machine main shaft can also bear bending moment force it has to become electric machine main shaft diameter
Increase again, ultimately result in series of malpractice: motor bearings linear velocity also increases exponentially, itself in-fighting increases exponentially, and in-fighting leads to
Caloric value increases exponentially.
Content of the invention
For deficiency present on prior art, it is an object of the invention to provide a kind of good seal performance, security performance height
A kind of flame-proof type nickel alloy flat-belt pulley motor, and electric machine main shaft is solely subjected to pure torsion, set up insulating element share curved
Square load, with the diameter dimension reducing machine shaft to adapt to underwater operation equipment such as submarine etc. this to dimensional space and make
There is the special occasions of dual rigors with the life-span.
To achieve these goals, the present invention is to realize by the following technical solutions: a kind of flame-proof type nickel alloy is put down
Belt pulley motor, including motor housing, drive end bearing bracket, rear end cap, electric machine main shaft, pin interfaces, stator, rotor and flat belt
Wheel, described stator is fixed on described motor housing endoporus, and it is maximum straight that described rotor is fixed on described electric machine main shaft
At footpath and corresponding with described position of stator, described drive end bearing bracket there is front screw be fixed on described motor housing front end
Face, on the described Front Cover Bearing hole of drive end bearing bracket, fixed fore bearing is cylindrical, the fixed described electric machine main shaft of fore bearing endoporus
Fore bearing section;Rear screw is had to be fixed on described motor housing rear end face, after described rear end cap on described rear end cap
Fixed rear bearing top circle on lid centre bore, the rear bearing section of the fixed described electric machine main shaft of rear brearing bore, rear bearing section
There is main shaft end rear end, fixed motor blower fan on main shaft end, fan blade outer cover be fixed on described rear end cap cylindrical on;Described
Motor housing below have an installation sole, installing has reinforcement even muscle between sole and described motor housing, described installation foot
Installation through-hole is had on plate, it is characterized in that: between the connection jaws seat on described pin interfaces and described motor housing, have gland
Flange, sealing hole circle is fixed in the hole in the mouth seat of described connection jaws seat by gland flange;Described drive end bearing bracket be fixed with every
From there being no inner-ring bearing between component, insulating element and described flat-belt pulley;The outer bearing of described insulating element props up and holds round
There is the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter on surface.
As improving further: described connection jaws seat has a mouth seat flange mouth seat endoporus is suitable for reading, described connection jaws seat
There is endoporus shoulder block in mouth seat endoporus bottom;There is wiring through hole at endoporus shoulder block center, between wiring through hole and described mouth seat endoporus
There is axiality;Gland through hole had on described gland flange outer rim, the screw phase on gland through hole and described mouth seat flange
Corresponding;Gland boss is had on the inner face of described gland flange, joins for gap between gland boss and described mouth seat endoporus
Close;There is gland inner bolt hole at described gland flange center, and gland inner bolt hole is matched with described pin interfaces the inner external screw thread;
There are the first pad, sealing hole circle and the second pad successively between described endoporus shoulder block and described gland boss;First pad
It is placed on mouth seat endoporus bottom and againsts endoporus shoulder block, then be sequentially placed into sealing hole circle and the second pad, by the pressure in gland flange
The described mouth seat endoporus of lid boss be aligned, two to three gland bolts pass through gland through hole in described gland flange outer rim with
Screw on mouthful seat flange tightens so that airtight holding cable after sealing hole circle compressive deformation.
As improvement further: the component inner bore of step of described insulating element is overhanging with the main shaft of described electric machine main shaft
There is rotational clearance, the outer bearing of described insulating element props up and holds round the cylinder rolling that support on described no inner-ring bearing between section
Pin, the cylindrical flat tyre wheel stepped hole inner round wall being fixed on described flat-belt pulley of the needle roller outer ring on described no inner-ring bearing
On, described flat tyre wheel stepped hole bottom surface there is flat tyre wheel splined hole, on this flat tyre wheel splined hole and described electric machine main shaft
It is the axially slidable cooperation of spline tooth circumferential engagement between axle head spline, the described end face of axle head spline has axle head spiral shell
Hole, axle head screw is combined with the axial displacement that step backing-up screw limits axially position back-up ring, axially position back-up ring outer rim
Position is fixed in described flat tyre wheel spline outer end of hole plane, then limits the axial displacement of described flat-belt pulley.
As improvement further: the material of described nickel alloy hard wear-resistant layer is by the element group of following percentage by weight
Become: ni(nickel): 12~13%, cu(copper): 6~7%, cr(chromium): 5~6%, mo(molybdenum): 4~5%, zn(zinc): 3~4%, w (tungsten):
2.4~2.6%, c(carbon): 1.1~1.3%, balance of fe(iron) and inevitable impurity;The percentage by weight of described impurity contains
Measure and be: sn(tin) less than 0.05%, si(silicon) less than 0.20%, mn(manganese) less than 0.25%, s(sulphur) it is less than 0.0l0%, p
(phosphorus) is less than 0.015%;The material Specifeca tion speeification of described nickel alloy hard wear-resistant layer is: Rockwell hardness hrc value for 54~
56.
As improving further: locking catch had on described axially position back-up ring lateral surface, locking catch with described
Axially position back-up ring together, is fixed in described flat tyre wheel spline outer end of hole plane by back-up ring screw;Described locking catch
There are catch corner edges, the two flat side bumpers that catch corner edges are close to described step backing-up screw take on any one flat side on cap
On.
As improvement further: have flat rubber belting cambered surface on described flat-belt pulley is cylindrical, on described flat-belt pulley outer face
There is flat tyre wheel end face screw, described flat tyre wheel stepped hole has flat tyre wheel escape and flat tyre wheel draw-in groove, in flat tyre wheel draw-in groove
Activity is combined with flat rubber belting wheel bore snap ring, and described flat tyre wheel step bottom hole angle position is placed with flat tyre wheel adjusting ring, described
Needle roller outer ring both sides against described flat rubber belting wheel bore snap ring and described flat tyre wheel adjusting ring respectively.
As improvement further: component flange is had on described insulating element, has component for adjusting ring, structure inside component flange
It is interference fits between the cylindrical and described Front Cover Bearing hole of part regulation ring;Cylindrical with the described outer bearing of component for adjusting ring props up
There is between holding round axiality relation;Protecgulum concave station face is had on described drive end bearing bracket lateral surface, protecgulum concave station has five to six on face
Individual protecgulum screw, described component flange has five to six member through-holes, and member through-hole is corresponding with described protecgulum screw;
Between described protecgulum concave station face and described Front Cover Bearing hole, there is perpendicularity relation.
The method have the advantages that
Connection jaws seat in the present invention has mouth seat flange mouth seat endoporus is suitable for reading, and connection jaws seat is in mouth seat endoporus bottom has
Hole shoulder block, endoporus shoulder block center has and has axiality between wiring through hole and mouth seat endoporus;Gland is had to lead in gland flange outer rim
Hole is corresponding with the screw on mouth seat flange, the inner face of gland flange has and joins for gap between gland boss and mouth seat endoporus
Close;Gland flange center has gland inner bolt hole to match with pin interfaces the inner external screw thread;Between endoporus shoulder block and gland boss
There are the first pad, sealing hole circle and the second pad successively, above-mentioned outlet structure is applied to the outlet of explosion-proof motor, has operation
Safe and reliable, installation and debugging are convenient, save air compressor machine inner space, winding displacement facilitates advantage;
Among insulating element in the present invention be located at component flange outside outer bearing prop up hold round cylindrical with component for adjusting ring it
Between there is high accuracy axiality;Said structure achieves electric machine main shaft and fore bearing and rear bearing is only subjected to pure torsion, and
It is but to be born by no inner-ring bearing completely that radial load produced by flat belt reacts to flat-belt pulley, is only operated at
On insulating element, overhanging section of main shaft on completely isolated electric machine main shaft bears radial load;Due to meeting before rated power
Put, the diameter seeking electric machine main shaft can be accomplished that the limit is little in design, be solely subjected to pure torsion, simultaneously as insulating element
Global shape belongs to hollow short tube, and therefore structural rigidity is superpower, can bear bigger radial load.Both combine, and the present invention realizes
Motor overall dimensions being made compact, bigger radial load can be born again, running relatively reliable, thus extending motor
Service life.
On motor front end cover arrange insulating element, shared all of moment of flexure load so that electric machine main shaft be solely subjected to pure
Moment of torsion, the electric machine main shaft diameter under equal-wattage can reduce half, finally realize motor integrally have breakthrough compact;Every
Support circular surfaces to have the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter from the outer bearing of component, possess superpower
Wearability.
Brief description
Fig. 1 is the overall structure partial cutaway schematic of the present invention.
Fig. 2 is the connection jaws seat 75 enlarged local section schematic diagram in Fig. 1.
Fig. 3 is the gland flange 17 enlarged local section schematic diagram in Fig. 2.
Fig. 4 is the enlarged local section schematic diagram at insulating element 80 in Fig. 1 and position residing for flat-belt pulley 90.
Fig. 5 is local amplification profile schematic diagram again in Fig. 4.
Fig. 6 is flat-belt pulley 90 side view diagram in Fig. 4.
Fig. 7 is the flat-belt pulley 90 enlarged local section schematic diagram in Fig. 4.
Fig. 8 is the drive end bearing bracket 20 enlarged local section schematic diagram in Fig. 1.
Fig. 9 is the insulating element 80 enlarged local section schematic diagram in Fig. 2.
Figure 10 is the generalized section that insulating element 80 is processed by special fixtures clamping.
Figure 11 is Figure 10 left side view.
Figure 12 is the generalized section of left expansion set 15 in Figure 10 or right expansion set 16.
Figure 13 is Figure 12 right side view.
Figure 14 is Figure 12 left side view.
Specific embodiment
To describe the present invention with reference to the accompanying drawings and detailed description in detail:
A kind of flame-proof type nickel alloy flat-belt pulley motor, including motor housing 10, drive end bearing bracket 20, rear end cap 30, motor
Main shaft 40, pin interfaces 50, stator 51, rotor 52 and flat-belt pulley 90, stator 51 is fixed on motor housing 10 endoporus, rotor
52 are fixed at electric machine main shaft 40 maximum gauge and corresponding with stator 51 position, drive end bearing bracket 20 have front screw 21 be fixed on electricity
Machine shell 10 front end face, on the Front Cover Bearing hole 24 of drive end bearing bracket 20, fixed fore bearing 25 is cylindrical, and fore bearing 25 endoporus is fixed
The fore bearing section 45 of electric machine main shaft 40;Rear screw 31 is had to be fixed on motor housing 10 rear end face on rear end cap 30, rear end cap 30
On bonnet centre bore 34, fixed rear bearing 35 is cylindrical, the rear bearing section 43 of the fixed electric machine main shaft 40 of rear bearing 35 endoporus, after
There is main shaft end 33 bearing section 43 rear end, fixed motor blower fan 32 on main shaft end 33, and fan blade outer cover 12 is fixed on rear end cap
30 cylindrical on;There is installation sole 11 below motor housing 10, install and between sole 11 and motor housing 10, have reinforcement even muscle 13, peace
There is installation through-hole 14 on dress sole 11, it is characterized in that: between the connection jaws seat 75 on pin interfaces 50 and motor housing 10, have pressure
Lid flange 17, sealing hole circle 67 is fixed in the mouth seat endoporus 79 of connection jaws seat 75 gland flange 17;Drive end bearing bracket 20 is fixed with
Insulating element 80, has no inner-ring bearing 60 between insulating element 80 and flat-belt pulley 90;The outer bearing of insulating element 80 props up and holds round
There is the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter on 89 surfaces.
As improving further: connection jaws seat 75 has mouth seat flange 78 mouth seat endoporus 79 is suitable for reading, and connection jaws seat 75 is in mouth
Endoporus shoulder block 22 is arranged at seat endoporus 79 bottom;There is a wiring through hole 23 at endoporus shoulder block 22 center, wiring through hole 23 and mouth seat endoporus 79 it
Between there is axiality;Gland through hole 37 is had on gland flange 17 outer rim, gland through hole 37 is relative with the screw on mouth seat flange 78
Should;Gland boss 39 is had on the inner face of gland flange 17, coordinates for gap between gland boss 39 and mouth seat endoporus 79;Gland
There is gland inner bolt hole 38 at flange 17 center, and gland inner bolt hole 38 external screw thread inner with pin interfaces 50 matches;Endoporus shoulder block 22
There are the first pad 19, sealing hole circle 67 and the second pad 18 successively and gland boss 39 between;First pad 19 is placed on mouth seat
Endoporus 79 bottom againsts endoporus shoulder block 22, then is sequentially placed into sealing hole circle 67 and the second pad 18, by the pressure in gland flange 17
Lid boss 39 is directed at mouth seat endoporus 79, and two to three gland bolts 88 pass through gland through hole 37 and mouth in gland flange 17 outer rim
Screw on seat flange 78 is tightened so that airtight after sealing hole circle 67 compressive deformation hold cable 55 tightly.
As improving further: overhanging section 46 of the main shaft of the component inner bore of step of insulating element 80 84 and electric machine main shaft 40 it
Between have rotational clearance 48, the outer bearing of insulating element 80 props up and holds round the 89 cylinder needle rollers 68 that support on no inner-ring bearing 60, no
On cylindrical flat tyre wheel stepped hole 96 inner round wall being fixed on flat-belt pulley 90 of the needle roller outer ring 69 on inner-ring bearing 60, flat tyre wheel
Stepped hole 96 has flat tyre wheel splined hole 94 on bottom surface, between the axle head spline 49 on this flat tyre wheel splined hole 94 and electric machine main shaft 40
For the axially slidable cooperation of spline tooth circumferential engagement, the end face of axle head spline 49 has axle head screw 47, on axle head screw 47
It is combined with the axial displacement that step backing-up screw 74 limits axially position back-up ring 70, axially position back-up ring 70 outer rim position is fixed
On the outer transverse plane of flat tyre wheel splined hole 94, then limit the axial displacement of flat-belt pulley 90.
As improvement further: locking catch 71 is had on axially position back-up ring 70 lateral surface, locking catch 71 is determined with axially
Position back-up ring 70 together, is fixed on the outer transverse plane of flat tyre wheel splined hole 94 by back-up ring screw 77;Locking catch 71 has catch turning
Side 72, the two flat side bumpers that catch corner edges 72 are close to step backing-up screw 74 are takeed on any one flat side on cap 73.
As improvement further: have flat rubber belting cambered surface 99 on flat-belt pulley 90 is cylindrical, flat-belt pulley 90 has flat rubber belting on outer face
Wheel end face screw 97, flat tyre wheel stepped hole 96 has flat tyre wheel escape 93 and flat tyre wheel draw-in groove 98, lives in flat tyre wheel draw-in groove 98
Move and be combined with flat rubber belting wheel bore snap ring 91, flat tyre wheel stepped hole 96 is placed with flat tyre wheel adjusting ring 92, outside needle roller on the position of base angle
Enclose 69 both sides and against flat rubber belting wheel bore snap ring 91 and flat tyre wheel adjusting ring 92 respectively.
As improvement further: component flange 87 is had on insulating element 80, has component for adjusting ring 82 inside component flange 87
Cylindrical is interference fits and Front Cover Bearing hole 24 between;Component for adjusting ring 82 is cylindrical prop up with outer bearing hold round have between 89 coaxial
Degree relation;Protecgulum concave station face 29 is had on drive end bearing bracket 20 lateral surface, protecgulum concave station face 29 has five to six protecgulum screws 27, component
Five to six member through-holes 85 are had on flange 87, member through-hole 85 is corresponding with protecgulum screw 27;Component screw 28 passes through component
Through hole 85 is matched with protecgulum screw 27, and insulating element 80 is fixed on protecgulum concave station face 29;Protecgulum concave station face 29 and protecgulum
There is between dead eye 24 perpendicularity relation.
As improvement further: the material of nickel alloy hard wear-resistant layer is made up of the element of following percentage by weight: ni
(nickel): 12~13%, cu(copper): 6~7%, cr(chromium): 5~6%, mo(molybdenum): 4~5%, zn(zinc): 3~4%, w (tungsten): 2.4~
2.6%th, c(carbon): 1.1~1.3%, balance of fe(iron) and inevitable impurity;The weight percent content of described impurity is:
Sn(tin) less than 0.05%, si(silicon) less than 0.20%, mn(manganese) less than 0.25%, s(sulphur) it is less than 0.0l0%, p(phosphorus) be less than
0.015%;The material Specifeca tion speeification of described nickel alloy hard wear-resistant layer is: Rockwell hardness hrc value is 54~56.
In embodiment, 8 front screws 21 are matched with the end face screw of motor housing 10 front end face, and drive end bearing bracket 20 is fixing
In motor housing 10 front end face;After 8, screw 31 is matched with the end face screw of motor housing 10 rear end face, and rear end cap 30 is solid
It is scheduled on motor housing 10 rear end face.
The outer bearing of insulating element 80 props up and holds round 89 surfaces and have the nickel alloy hard wear-resistant layer that a layer thickness is 0.35 millimeter.
The material of nickel alloy hard wear-resistant layer is made up of the element of following percentage by weight: ni:12.5%, cu:6.5%, cr:
5.5%th, mo:4.5%, zn:3.5%, w:2.5%, c:1.2%, balance of fe and inevitable impurity;The weight hundred of described impurity
Divide and than content be: sn is 0.04%, si is 0.17%, mn is 0.21%, s is 0.008%, p is 0.012%;Nickel alloy hard is resistance to
The material Specifeca tion speeification of mill layer is: density per cubic centimeter is 8.2 grams;Rockwell hardness hrc value is 55.
One key technology of the present invention is: connection jaws seat 75 has mouth seat flange 78, connection jaws mouth seat endoporus 79 is suitable for reading
Seat 75 has endoporus shoulder block 22 in mouth seat endoporus 79 bottom, and there is tool between wiring through hole 23 and mouth seat endoporus 79 at endoporus shoulder block 22 center
There is axiality;There is gland through hole 37 corresponding with the screw on mouth seat flange 78 in gland flange 17 outer rim, gland flange 17
Have on inner face and coordinate for gap between gland boss 39 and mouth seat endoporus 79;Gland flange 17 center have gland inner bolt hole 38 with
The inner external screw thread of pin interfaces 50 matches;There are the first pad 19, sealing hole successively between endoporus shoulder block 22 and gland boss 39
Circle 67 and the second pad 18.
Another key technology of the present invention is: props up positioned at component flange 87 outside outer bearing among insulating element 80 and holds round
89 and component for adjusting ring 82 cylindrical between axiality be 100 millimeters of unit sizes error be less than or equal to 0.001 millimeter.For
Guarantee the outer bearing on insulating element 80 prop up hold round 89 and component for adjusting ring 82 cylindrical between there is high accuracy axiality, adopt
Following process steps:
First, special fixtures set-up procedure:
(1) pole 44 two ends have pole LC hole 41 and the right centre bore of pole 42 respectively with one heart, and concentric pole 44 is cylindrical
Be centered on the right centre bore 42 with pole of pole LC hole 41 disposable fine grinding form it is ensured that concentric pole 44 cylindrical be with
Centered on pole LC hole 41 and the right centre bore of pole 42;
(2) left expansion set 15 and right expansion set 16 all include: opening biconical outer ring 56, opening biconical inner ring 57, unthreaded hole cone carve ring
58th, screw cone carves ring 59 and plane bearing 54 and expansion set bolt 53;
When expansion set bolt 53 passes through plane bearing 54 successively and unthreaded hole cone is carved ring 58 and carved ring 59 rotatable engagement with screw cone,
Can with Synchronization Control unthreaded hole cone carve ring 58 and screw cone carve close to each other between ring 59, respectively will be outwards swollen for opening biconical outer ring 56
Stretching component inner bore of step 84 and by opening biconical inner ring 57 inwardly swollen holding concentric pole 44 cylindrical;
(3) heart-shaped fixture 66 is shaped as " v " font combination semicircle, has fixture boss above heart-shaped fixture 66 semicircle
63, fixture boss 63 one side has fixture cross bar 61, between fixture boss 63 and heart-shaped fixture 66 semicircle, has fixture spiral shell
Hole 64 insertion, fixture bolt 62 passes through " v " word that the workpiece of different-diameter can be fixed on heart-shaped fixture 66 by fixture screw 64
On shape both sides.
2nd, roughing and laser spraying:
(1), insulating element 80 is processed according to drawing dimensional requirement, wherein outer bearing props up that to hold round 89 outer round surface monolateral
It is smaller in size than 0.2 to 0.3 millimeter of drawing requirement, remaining dimensioned, to reserved 0.2 to 0.3 millimeter of fine grinding surplus, retains simultaneously
Component inner bore of step 84 is not processed;
(2), adopt laser spraying method, copper alloy hard wear-resistant material is sprayed to outer bearing prop up and hold round 89 cylindrical tables
Face, is more than 0.2 to 0.3 millimeter of drawing requirement to single side size.
3rd, lapping process:
(1) by through roughing and complete the insulating element 80 of laser spraying and carry out preprocessing, bearings circle 89 in addition
Outer round surface and component for adjusting ring 82 outer round surface simultaneously on the basis of, tooling member inner bore of step 84 is to drawing dimensional requirement;
(2) swelling connects, and the opening biconical outer ring 56 of left expansion set 15 and right expansion set 16 is respectively fitted over outside concentric pole 44
Circle, the opening biconical inner ring 57 of left expansion set 15 and right expansion set 16 is respectively aligned to component inner bore of step 84 near two ends, will be swollen for a left side
Expansion set bolt on set 15 and right expansion set 16 is tightened respectively so that the unthreaded hole cone on left expansion set 15 and right expansion set 16 carves ring 58 and spiral shell
Hole cone is carved close to each other between ring 59, respectively by opening biconical outer ring 56 outwards swollen stretching component inner bore of step 84 and by opening
Inwardly the concentric pole 44 of swollen holding is cylindrical for bipyramid inner ring 57;
(3) the fixture bolt 62 on heart-shaped fixture 66 passes through fixture screw 64 and tightens cylindrical for concentric pole 44 fixation
On " v " the font both sides of heart-shaped fixture 66;
(4) by the pole LC hole 41 on concentric pole 44 and the right centre bore of pole 42 respectively with grinding machine head stock central term
Bore and grinding machine afterbody addendum cone, then fixture cross bar 61 hasp on heart-shaped fixture 66 lives grinding machine head stock rotating disk so that insulating element 80 can
The synchronous rotary with the rotation with grinding machine head stock rotating disk;
(5) advance finishing wheel by component for adjusting ring 82 fine grinding cylinder to size required by drawing;Exit finishing wheel to move
Prop up to outer bearing and hold round 89 positions, outer bearing is propped up and holds round 89 fine grinding cylinder to size required by drawing, extremely by propulsion finishing wheel
This, the component for adjusting ring 82 positioned at component flange 87 both sides and outer bearing prop up to hold round 89 and once clamp lapping process and complete, it is to avoid
Conventional machining is located at the component for adjusting ring 82 of component flange 87 both sides and outer bearing props up and holds round 89 and have to turn around to clamp twice
The not coaxial error that brought of processing technology program it is achieved that the key technology of the present invention to be in component flange 87 outside outer
Bearings circle 89 and component for adjusting ring 82 cylindrical between axiality be that the error of 100 millimeters of unit sizes is less than or equal to
0.001 millimeter.
4th, overall package:
Stator 51 is fixed on motor housing 10 endoporus, rotor 52 is fixed at electric machine main shaft 40 maximum gauge and with
Stator 51 position is corresponding, with eight front screws 21, drive end bearing bracket 20 is fixed on the protecgulum concave station face 29 of motor housing 10, front
On the Front Cover Bearing hole 24 of end cap 20, fixed fore bearing 25 is cylindrical, the fore bearing of the fixed electric machine main shaft of fore bearing 25 endoporus 40
Section 45;
With other eight front screws 21, rear end cap 30 is fixed on motor housing 10 rear end face, the bonnet center of rear end cap 30
On hole 34, fixed rear bearing 35 is cylindrical, the rear bearing section 43 of the fixed electric machine main shaft 40 of rear bearing 35 endoporus, and cable 55 is worn
It is located the pin interfaces 50 on rear end cap 30, may be connected to external control power supply;
The committed step of assembling includes:
(1) insulating element 80 is installed
Transition at the nearly outer end in Front Cover Bearing hole 24 on component for adjusting ring 82 on insulating element 80 and drive end bearing bracket 20 is joined
Close, and the member through-hole 85 being passed through with component screw 28 on insulating element 80 matched with the protecgulum screw 27 on drive end bearing bracket 20,
Component flange 87 on insulating element 80 is close to the protecgulum concave station face 29 on drive end bearing bracket 20 fixing so that on insulating element 80
Component inner bore of step 84 and overhanging section of 46 outlines of main shaft of electric machine main shaft 40 between have one millimeter of rotational clearance 48.
(2) needle roller outer ring 69 is installed
No inner-ring bearing 60 selects rna type separate type no inner-ring bearing.
First the cooperation of flat tyre wheel adjusting ring 92 gap is put among the flat tyre wheel stepped hole 96 on flat-belt pulley 90 and cross
Flat tyre wheel escape 93 is attached on flat tyre wheel bottom hole face 95;Again by 0.01 millimeter of needle roller outer ring 69 interference on no inner-ring bearing 60
Among flat tyre wheel stepped hole 96 on cooperation press-in flat-belt pulley 90, then flat rubber belting wheel bore snap ring 91 is put into flat with specific purpose tool
So that needle roller outer ring 69 both sides against flat rubber belting wheel bore snap ring 91 and flat tyre wheel adjusting ring 92 respectively in belt wheel draw-in groove 98.
(3) connection between flat-belt pulley 90 and electric machine main shaft 40
The needle roller outer ring 69 being fixed on flat-belt pulley 90 is inserted in together with cylinder needle roller 68 and is fixed on outer bearing and props up
Hold round 89 last points, slowly rotate flat-belt pulley 90 so that the flat tyre wheel splined hole 94 on flat-belt pulley 90 and electric machine main shaft
Axle head spline 49 be aligned on 40 matches, and continues to push against flat-belt pulley 90 so that the cylinder needle roller 68 on needle roller outer ring 69 is whole
Body is propped up with outer bearing and holds round 89 and match completely;
First take step backing-up screw 74 pass through after axially position back-up ring 70 centre bore with electric machine main shaft 40 on axle head spiral shell
Match in hole 47 so that axially position back-up ring 70 is outside the flat side bumper of two on step backing-up screw 74 shoulder cap 73 with axle head spline 49
There is one millimeter of axially free amount between end face;
Passed through with five back-up ring screws 77 again after the positioning retainer ring through hole 76 on axially position back-up ring 70 with flat-belt pulley 90
On flat tyre wheel end face screw 97 match, axially position back-up ring 70 is also fastened on flat-belt pulley 90 outer face;
Finally pass through determining on through hole and axially position back-up ring 70 on locking catch 71 successively with a back-up ring screw 77
Also match so that catch on locking catch 71 after the back-up ring through hole 76 of position with the flat tyre wheel end face screw 97 on flat-belt pulley 90
The flat side bumper of corner edges 72 be aligned two is takeed on any one flat side on cap 73, plays and loosens effect.
Install.
5th, run:
When the motor is energized, the moment of torsion that electromagnetic force produces passes through the axle head spline 49 on electric machine main shaft 40, through flat-belt pulley
Flat tyre wheel splined hole 94 on 90 passes to the flat rubber belting cambered surface 99 on flat-belt pulley 90, realizes torque output.
The present invention have substantive distinguishing features following outstanding and significantly improve effect:
Connection jaws seat 75 in the present invention has mouth seat flange 78 mouth seat endoporus 79 is suitable for reading, and connection jaws seat 75 is in mouth seat endoporus
Endoporus shoulder block 22 is arranged at 79 bottoms, and endoporus shoulder block 22 center has and has axiality between wiring through hole 23 and mouth seat endoporus 79;Gland
There is gland through hole 37 corresponding with the screw on mouth seat flange 78 in flange 17 outer rim, the inner face of gland flange 17 has gland
Coordinate for gap between boss 39 and mouth seat endoporus 79;Gland flange 17 center has gland inner bolt hole 38 inner with pin interfaces 50
External screw thread matches;There are the first pad 19, sealing hole circle 67 and the second pad successively between endoporus shoulder block 22 and gland boss 39
18, above-mentioned outlet structure is applied to the outlet of explosion-proof motor, has safe and reliable to operation, installation and debugging convenience, saving pneumatics
Machine inner space, winding displacement facilitate advantage.
Table 1 is the fore bearing section 45 that present invention employs the electric machine main shaft 40 that insulating element fore bearing after 80s 25 is fixed
Radius run-out degree micron and the front axle of the electric machine main shaft 40 do not fixed using the fore bearing 2 of the constant power motor of insulating element 80
The experimental data holding section 45 radius run-out degree micron compares.
The data of the radius run-out degree micron at table 1 fore bearing section 45 position compares
Contrasting data from table 1 is it follows that to employ insulating element after 80s, suffered by fore bearing 25 for fore bearing 25 outer end
Mitigate abrasion to load to reduce, lead to the radius run-out degree at fore bearing section 45 position of electric machine main shaft 40 that fore bearing 25 fixed
Micron is more stable.
Table 2 is that outer bearing in the present invention props up to hold round 89 surfaces and employ the nickel that a layer thickness is 0.31 to 0.39 millimeter and closes
Golden hard wear-resistant layer and outer bearing prop up that to hold round the nickel alloy hard that 89 surfaces are not 0.31 to 0.39 millimeter using a layer thickness resistance to
The corrosion resistant wear test data of mill layer compares.
The outer bearing of table 2 insulating element 80 props up and holds round 89 surface abrasion data and compare
Contrasting data from table 2 is it follows that the outer bearing of insulating element 80 props up and holds round 89 surfaces and have a layer thickness to be
0.31 to 0.39 millimeter of nickel alloy hard wear-resistant layer, possesses superpower wearability.
Prop up positioned at component flange 87 outside outer bearing among insulating element 80 in the present invention and hold round 89 and component for adjusting ring
82 cylindrical between axiality be 100 millimeters of unit sizes error be less than or equal to 0.001 millimeter.In order to ensure insulating element
Outer bearing on 80 prop up hold round 89 and component for adjusting ring 82 cylindrical between there is high accuracy axiality.
Said structure achieves electric machine main shaft 40 and fore bearing 25 and rear bearing 35 is only subjected to pure torsion, and flat belt
It is but to be born by no inner-ring bearing 60 completely that produced radial load reacts to flat-belt pulley 90, be only operated at every
On component 80, the main shaft on completely isolated electric machine main shaft 40 bears radial load for overhanging section 46;Due to meeting in rated power
On the premise of, the diameter seeking electric machine main shaft 40 can be accomplished that the limit is little in design, be solely subjected to pure torsion, simultaneously as every
Belong to hollow short tube from component 80 global shape, therefore structural rigidity is superpower, can bear bigger radial load.Both combine, this
Invention achieves and can be made compact motor overall dimensions, can bear bigger radial load again, runs relatively reliable, thus prolonging
Grow the service life of motor.