CN104532363B - A kind of processing technique of silkworm silk - Google Patents
A kind of processing technique of silkworm silk Download PDFInfo
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- CN104532363B CN104532363B CN201510022080.5A CN201510022080A CN104532363B CN 104532363 B CN104532363 B CN 104532363B CN 201510022080 A CN201510022080 A CN 201510022080A CN 104532363 B CN104532363 B CN 104532363B
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- silkworm silk
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
- D01B7/04—Reeling silk
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
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- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to silk raw material fiber silkworm silk technical field, the processing technique of a kind of silkworm silk.A kind of processing technique of silkworm silk, it is characterised in that: step one, reeling machine little on silkworm silk carried out filature become cylinder；Step 2, becomes the little of cylinder to take off filature on reeling machine, adjusts the loosening degree of silkworm silk, then will soak in whole little immersion to the fermentation vat added with auxiliary agent；Step 3, after soaking with the little installation of silkworm silk to carrying out in the rotary shaft in heat insulation work room drying, reeling becomes cylinder, it is simple to follow-up weaving process.Compared with the existing technology, make use of brand-new little device, originally close silkworm silk can be adjusted its loosening degree, and equipment that again can be usual with the silkworm silk industry such as reeling machine, spooler matches, nine the most traditional procedures are shortened to three process, the defect generally existed in compensate for industry so that the processes of silkworm silk becomes simple, quick.
Description
Technical field
The present invention relates to silk raw material fiber silkworm silk technical field, the processing technique of a kind of silkworm silk.
Background technology
China is a silk big country, is also an ancient and traditional industry, and silk product itself is a graceful expensive symbol.The long korneforos of Chinese history plays immeasurable effect with the culture of countries in the world, commerce and trade in exchanging over the past thousands of years, and " Silk Road " is exactly the witness that friendly peace is set up in our Chinese nation and countries in the world over the past thousands of years.Now we state leader Xi Jinping brings up again " Silk Road " and sets up the friendnedd and peace contact with countries in the world.
Tradition for the technological process of silkworm silk is: filature soaks rereeling and is dried into twisted silk packing adding assistant of unpacking and soaks and dry strand rewinding and carry out follow-up weaving, it is known that, between a diameter of 0.07 ~ 0.08 millimeter of silkworm silk, equal to hairline, when substantial amounts of silkworm silk traditional little on after filature completes, its intensity and hardness are the biggest, and filature becomes between surface silkworm silk and the internal layer silkworm silk of cylinder in close state, therefore then needing to take a substantial amount of time in the operation of follow-up immersion could be by abundant for the Silk Soaking of internal layer, not so, the silkworm silk of outer layer has drenched, the silkworm silk of internal layer is still done；And the immersion that the operation of follow-up rereeling drying skeining is also front sequence has contact closely, if preamble is soaked the most fully, follow-up drying also can become uneven, affects the quality of silkworm silk, lacing, packing are then to take off from the bobbin of rereeling machine, arrange lacing, strictly pack, in order that the operation that follow-up adding assistant soaks, owing to silkworm silk is the thinnest, therefore, packing, to unpack also be the strictest, it is to avoid the phenomenon of sleave, and operation is complicated, waste time and energy；Follow-up adding assistant soaks, dries, be then by a bundle a bundle lacing after silkworm silk group carry out adding assistant immersion, then dry, well imagine, it is dried also is it is difficult to ensure that uniform, must strictly control its temperature, and the surface easily causing silkworm silk group is dried, and inner core or wet, by the time after drying fully, then carry out twisting rewinding and the silkworm silk group of a bundle a bundle is detoured as around knitting wool carry out follow-up weaving on rewinding.
Above-mentioned learn, it is the longest that traditional technique not only expends the time, and it is also the most loaded down with trivial details for being less than operation, once make mistakes, follow-up operation will be had serious consequences, directly can cause scrapping of silkworm silk, increase cost, and in quality it is difficult to ensure that, one of this reason that namely silk product is so expensive.
Summary of the invention
The present invention is for overcoming the deficiencies in the prior art, make use of brand-new little device, originally close silkworm silk can be adjusted its loosening degree, and equipment that again can be usual with the silkworm silk industry such as reeling machine, spooler matches, nine the most traditional procedures are shortened to three process, the most significantly reduces process time, and the complicated degree worked also becomes the easiest, the defect generally existed in compensate for industry so that the processes of silkworm silk becomes simple, quick.
For achieving the above object, design the processing technique of a kind of silkworm silk, it is characterised in that: step one, reeling machine little on silkworm silk carried out filature become cylinder；Step 2, becomes the little of cylinder to take off filature on reeling machine, adjusts the loosening degree of silkworm silk, then will soak in whole little immersion to the fermentation vat added with auxiliary agent；Step 3, after soaking with the little installation of silkworm silk to carrying out in the rotary shaft in heat insulation work room drying, reeling becomes cylinder, it is simple to follow-up weaving process.
The number of times that described adding assistant soaks is 2 ~ 6 times, and each time is 10 ~ 30 minutes, and the water temperature of fermentation vat is 40 DEG C ~ 80 DEG C；Auxiliary agent is softening agent, and the weight percent of softening agent is 1 ~ 2%；Temperature in heat insulation work room is 40 DEG C ~ 80 DEG C.
Described the ground of heat insulation work indoor is respectively provided on two sides with main axis seat, and the main axis seat of both sides is connected by main shaft, it is arranged with some rotation on main shaft to take turns, the top rotating wheel abuts friction pulley, the central shaft of described friction pulley switches through moving axis, it is positioned in the rotary shaft above friction pulley and is arranged with bearing block, be positioned in the rotary shaft above bearing block employing bearing axle and connect little；It is positioned at the little guide wheel that is arranged over, and guide wheel is fixed on the sidewall of heat insulation work room；Shown heat insulation work indoor are provided with some heaters.
Described heat insulation work outdoor is provided with the tensioner for reeling, sense silk device, glass rod, silk shifting device and main wheel.
The side of described friction pulley is provided with one end of clutch module, and the other end of clutch module abuts arrangement of clutch.
If described heat insulation work indoor are provided with dry temperature sensor, humidity sensor.
The described outer rim rotating wheel is arranged with rubber outer ring.
Described little circle centre position is embedded with sheath, is positioned in the outer rim in the little center of circle and is laid with some support wire devices；Described support wire device includes support wire frame, support limit module, adjusting nut, standing screw, spacing shim and support column, and standing screw runs through little from front to back, and the two ends of standing screw lay respectively at little front portion and rear portion；Before and after standing screw, two ends connect one end of support limit module respectively, front and back use support column to connect between the other end of the support limit module of both sides；Be arranged with the lower end of support wire frame on support column between two side stay limit modules front and back, the upper end frame of support wire frame is in little outer rim；It is positioned on the standing screw outside the support limit module of before and after both sides and is arranged with adjusting nut.
The two ends of described standing screw are arranged with spacing shim respectively.
Described support wire device is 3 to 6.
The present invention is compared with the existing technology, make use of brand-new little device, originally close silkworm silk can be adjusted its loosening degree, and equipment that again can be usual with the silkworm silk industry such as reeling machine, spooler matches, nine the most traditional procedures are shortened to three process, the most significantly reduces process time, and the complicated degree worked also becomes the easiest, the defect generally existed in compensate for industry so that the processes of silkworm silk becomes simple, quick.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is little structural perspective.
Fig. 3 is little structural front view.
Fig. 4 be in Fig. 3 A-A to sectional view.
Seeing Fig. 1,1 is heat insulation work room, and 2 is arrangement of clutch, and 3 is main axis seat, and 4 for rotating wheel, and 5 is friction pulley, 6 is clutch module, and 7 is heater, and 8 is bearing block, and 9 is little, and 10 is tensioner, and 11 is sense silk device, 12 is glass rod, and 13 is silk shifting device, and 14 is silkworm silk, and 15 is main wheel, and 16 is guide wheel.
Seeing Fig. 2 to Fig. 4,9-1 is sheath, and 9-2 is support wire frame, and 9-3 is support limit module, and 9-4 is adjusting nut, and 9-5 is standing screw, and 9-6 is spacing shim, and 9-7 is support column.
Detailed description of the invention
Below according to accompanying drawing, the present invention is described further.
A kind of processing technique of silkworm silk, step one, silkworm silk is carried out filature by little the 9 of reeling machine and becomes cylinder；Step 2, becomes little the 9 of cylinder to take off by filature on reeling machine, adjusts the loosening degree of silkworm silk, then immerses whole little 9 and soak to the fermentation vat added with auxiliary agent；Step 3, after soaking with silkworm silk little 9 install carry out drying to the rotary shaft in heat insulation work room 1, reeling becomes cylinder, it is simple to follow-up weaving process.
The number of times that described adding assistant soaks is 2 ~ 6 times, and each time is 10 ~ 30 minutes, and the water temperature of fermentation vat is 40 DEG C ~ 80 DEG C；Auxiliary agent is softening agent, and the weight percent of softening agent is 1 ~ 2%；Temperature in heat insulation work room 1 is 40 DEG C ~ 80 DEG C.
As shown in Figure 1, ground in heat insulation work room 1 is respectively provided on two sides with main axis seat 3, and the main axis seat 3 of both sides is connected by main shaft, some rotation wheels 4 it are arranged with on main shaft, the top rotating wheel 4 abuts friction pulley 5, the central shaft of described friction pulley 5 switches through moving axis, is positioned in the rotary shaft above friction pulley 5 and is arranged with bearing block 8, is positioned in the rotary shaft above bearing block 8 employing bearing axle and connects little by 9；Be positioned at little 9 be arranged over guide wheel 16, and guide wheel 16 is fixed on the sidewall of heat insulation work room 1；Some heaters 7 it are provided with in shown heat insulation work room 1.
Heat insulation work room 1 is externally provided with the tensioner 10 for reeling, sense silk device 11, glass rod 12, silk shifting device 13 and main wheel 15.
The side of friction pulley 5 is provided with one end of clutch module 6, and the other end of clutch module 6 abuts arrangement of clutch 2.
If being provided with dry temperature sensor, humidity sensor in heat insulation work room 1.
The outer rim rotating wheel 4 is arranged with rubber outer ring.
As shown in Figures 2 to 4, the circle centre position of little 9 is embedded with sheath 9-1, is positioned in the outer rim in little 9 centers of circle and is laid with some support wire devices；Described support wire device includes support wire frame 9-2, support limit module 9-3, adjusting nut 9-4, standing screw 9-5, spacing shim 9-6 and support column 9-7, standing screw 9-5 runs through little by 9 from front to back, and the two ends of standing screw 9-5 lay respectively at front portion and the rear portion of little 9；Before and after standing screw 9-5, two ends connect one end of support limit module 9-3 respectively, front and back use support column 9-7 to connect between the other end of support limit module 9-3 of both sides；Be arranged with the lower end of support wire frame 9-2 on support column 9-7 between two side stay limit modules 9-3 front and back, the upper end frame of support wire frame 9-2 is in the outer rim of little 9；It is positioned on the standing screw 9-5 outside support limit module 9-3 of before and after both sides and is arranged with adjusting nut 9-4.
The two ends of standing screw 9-5 are arranged with spacing shim 9-6 respectively.
Support wire device is 3 to 6.
Operation principle: silkworm silk 14 through filature on little 9, support wire device is set up on little 9, silkworm silk 14 after filature can be finely adjusted, eliminate in traditional handicraft soak, skeining, lacing are dried in rereeling, pack, the operation such as unpack, adding assistant immersion is directly carried out after filature, adding assistant is directly arranged on little 9 in the rotary shaft in heat insulation work room 1 after soaking, and carries out the operation of reeling, drying.
Silkworm silk 14 takes out from little 9, successively through guide wheel 16, tensioner 10, sense silk device 11, glass rod 12, silk shifting device 13, until main wheel 15, main wheel 15 can be the main wheel of spooler, it can also be the main wheel of rewinder, or other are to the main wheel of operation after Silk Industry, and little 9 can match with it.
Being provided with some heaters 7 in heat insulation work room 1 so that it is indoor temperature remains 40 DEG C ~ 80 DEG C, heat insulation work room 1 opposing seal, such heat energy remains at indoor, saves the energy；And guide wheel 16 is metal guide wheel, so, guide wheel 16 is arranged on the sidewall of heat insulation work room 1, itself also has the temperature of 40 DEG C ~ 80 DEG C, and silkworm silk 14 through guide wheel 16, can be dried during reeling further.
Being provided with temperature sensor and humidity sensor in heat insulation work room 1, monitor temperature and the humidity of heat insulation work room 1 in real time, and send its data to computer, so, operative employee can remotely be controlled the duty of heater 7.
Main shaft on main axis seat 3 can install multiple rotation wheels 4 according to the size of heat insulation work room 1 and Production requirement, the outer ring rotating wheel 4 is rubber outer ring, directly can rub with friction pulley 5 and make friction pulley 5 rotate, friction pulley 5 drives little 9 to rotate the most therewith, so make silkworm silk 14 can actively move back solution, play the effect of few no-station pole canopy conveying；And friction pulley 5 side is provided with arrangement of clutch 2, rupture when silkworm silk 14 is at reeling when, so sense silk device 11 perception will not have silkworm silk 14 to pass through, then can transfer data to computer, operative employee can remotely control arrangement of clutch 2 and drive clutch module 6 to rotate clockwise to be lifted by friction pulley 5, so friction pulley 5 will stop operating, and waits that silkworm silk 14 is connected by workman, controls arrangement of clutch 2 reset again and work on after connecting.
During first silkworm silk 14 be pulled out to guide wheel 16 from little 9, tentatively dried by 40 DEG C in heat insulation work room 1 ~ 80 DEG C of radiant heat, the least 9 produce certain wind-force while rotating, accelerate the drying of silkworm silk 14, it is then passed through guide wheel 16, owing to also there being certain heat on guide wheel 16, again dries, silkworm silk 14 is through overtension device 10, sense silk device 11, glass rod 12, silk shifting device 13, main wheel 15 after guide wheel 16 goes out heat insulation work room 1, and silkworm silk 14 now is dried the most completely.
Owing to silkworm silk is animal proteinum, soak at the low temperature through 40 DEG C ~ 80 DEG C and dry, and soaking number of times is 3 ~ 6 times as requested, soak 20 minutes every time, and there is on little the support wire device that can regulate silkworm silk loosening degree, can reasonably regulate the loosening degree of silkworm silk, be that silkworm silk presents pine and the effect that do not dissipates on little, it is ensured that soak in operation and inside and outside silkworm silk all can be soaked fully；And in the case of main wheel 15 and little 9 rotates simultaneously, ensure that silkworm silk presents tension-free state in course of conveying, silkworm silk is bounced back injury-free when drying, the intensity of silkworm silk after drying, ductility, rub proofness is made to be significantly larger than industry standard, and have employed novel little, the technique making originally to need complete for more than 40 hour, shorten to 10 hours to complete, substantially increase production efficiency, by the most open drying environment, it transform the drying moist closet of relative closure as, save the energy, reduce cost.
Claims (9)
1. the processing technique of a silkworm silk, it is characterised in that: step one, silkworm silk is carried out filature by little (9) of reeling machine and becomes cylinder；Step 2, becomes little (9) of cylinder to take off by filature on reeling machine, adjusts the loosening degree of silkworm silk, then whole little (9) is immersed and soak to the fermentation vat added with auxiliary agent；Step 3, after soaking little (9) with silkworm silk install carry out drying to the rotary shaft in heat insulation work room (1), reeling becomes cylinder, it is simple to follow-up weaving process；The circle centre position of described little (9) is embedded with sheath (9-1), is positioned in the outer rim in little (9) center of circle and is laid with some support wire devices；Described support wire device includes support wire frame (9-2), support limit module (9-3), adjusting nut (9-4), standing screw (9-5), spacing shim (9-6) and support column (9-7), standing screw (9-5) runs through little (9) from front to back, and the two ends of standing screw (9-5) lay respectively at front portion and the rear portion of little (9)；Before and after standing screw (9-5), two ends connect one end of support limit module (9-3) respectively, front and back use support column (9-7) to connect between the other end on support limit module (9-3) of both sides；Being positioned at the lower end being arranged with support wire frame (9-2) on the support column (9-7) between before and after two side stay limit module (9-3), the upper end frame of support wire frame (9-2) is in the outer rim of little (9)；It is arranged with adjusting nut (9-4) on the standing screw (9-5) in the outside, support limit module (9-3) being positioned at before and after both sides.
The processing technique of a kind of silkworm silk the most according to claim 1, it is characterised in that: the number of times that described adding assistant soaks is 2 ~ 6 times, and each time is 10 ~ 30 minutes, and the water temperature of fermentation vat is 40 DEG C ~ 80 DEG C；Auxiliary agent is softening agent, and the weight percent of softening agent is 1 ~ 2%；Temperature in heat insulation work room (1) is 40 DEG C ~ 80 DEG C.
The processing technique of a kind of silkworm silk the most according to claim 1, it is characterized in that: ground in described heat insulation work room (1) is respectively provided on two sides with main axis seat (3), and the main axis seat (3) of both sides is connected by main shaft, it is arranged with some rotation on main shaft and takes turns (4), the top rotating wheel (4) abuts friction pulley (5), the central shaft of described friction pulley (5) switches through moving axis, it is positioned in the rotary shaft of friction pulley (5) top and is arranged with bearing block (8), be positioned in the rotary shaft of bearing block (8) top and use bearing axle to connect little (9)；Be positioned at little (9) is arranged over guide wheel (16), and guide wheel (16) is fixed on the sidewall of heat insulation work room (1)；It is provided with some heaters (7) in described heat insulation work room (1).
The processing technique of a kind of silkworm silk the most according to claim 3, it is characterised in that: described heat insulation work room (1) is externally provided with the tensioner (10) for reeling, sense silk device (11), glass rod (12), silk shifting device (13) and main wheel (15).
The processing technique of a kind of silkworm silk the most according to claim 3, it is characterised in that: the side of described friction pulley (5) is provided with one end of clutch module (6), and the other end of clutch module (6) abuts arrangement of clutch (2).
The processing technique of a kind of silkworm silk the most according to claim 3, it is characterised in that: described heat insulation work room (1) if in be provided with dry temperature sensor, humidity sensor.
The processing technique of a kind of silkworm silk the most according to claim 3, it is characterised in that: the outer rim of described rotation wheel (4) is arranged with rubber outer ring.
The processing technique of a kind of silkworm silk the most according to claim 1, it is characterised in that: the two ends of described standing screw (9-5) are arranged with spacing shim (9-6) respectively.
The processing technique of a kind of silkworm silk the most according to claim 1, it is characterised in that: described support wire device is 3 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510022080.5A CN104532363B (en) | 2015-01-16 | 2015-01-16 | A kind of processing technique of silkworm silk |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510022080.5A CN104532363B (en) | 2015-01-16 | 2015-01-16 | A kind of processing technique of silkworm silk |
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| CN104532363A CN104532363A (en) | 2015-04-22 |
| CN104532363B true CN104532363B (en) | 2016-08-24 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835294B (en) * | 2016-12-15 | 2022-12-02 | 湖州永昌丝绸有限公司 | Silk reeling processing system and method |
| CN111826720A (en) * | 2019-04-18 | 2020-10-27 | 杭州纺织机械集团有限公司 | Oiling device of automatic silk reeling machine and method for adding auxiliary agent on silk strips |
| CN114457524B (en) * | 2022-03-25 | 2023-11-28 | 湖州丽泽丝绸有限公司 | Efficient dyeing equipment for silk raw materials |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2089011U (en) * | 1991-03-27 | 1991-11-20 | 椒江市海星塑料厂 | Concave reel |
| CN1101084A (en) * | 1994-02-04 | 1995-04-05 | 浙江丝绸工学院 | Technology for producing flexible silk |
| JPH10317224A (en) * | 1997-05-14 | 1998-12-02 | Gumma Pref Gov Keizai Nogyo Kyodo Kumiai Rengokai | Collection of silk and dryer useful for reeling process of cocoon |
| CN103114337B (en) * | 2013-03-11 | 2015-09-16 | 浙江理工大学 | A kind of post-processing approach of raw silk |
| CN104005098B (en) * | 2014-06-04 | 2016-11-23 | 浙江理工大学 | The little device of automatic silk reeling machine |
| CN104005101B (en) * | 2014-06-04 | 2017-03-01 | 浙江理工大学 | The little device of combination type |
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