CN203079438U - Rotor protection layer automatic line-binding machine - Google Patents
Rotor protection layer automatic line-binding machine Download PDFInfo
- Publication number
- CN203079438U CN203079438U CN 201220704476 CN201220704476U CN203079438U CN 203079438 U CN203079438 U CN 203079438U CN 201220704476 CN201220704476 CN 201220704476 CN 201220704476 U CN201220704476 U CN 201220704476U CN 203079438 U CN203079438 U CN 203079438U
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- support
- hook
- fixed
- cylinder
- coiling
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Abstract
The utility model discloses a rotor protection layer automatic line-binding machine. The rotor protection layer automatic line-binding machine comprises a base (1), a line-winding mechanism (5), a tying mechanism (7) and an indexing mechanism (8). The tying mechanism (7) comprises a tying support (28), an indexing shaft (26), a four-pattern clamping head (30), a line-protecting sleeve (17), a line-pressing sleeve (18), a hook (19), a hook-protecting piece (20), a hook-protecting piece support (21), a hook support (22) and a line-pressing sleeve support (10). The indexing shaft (26) is arranged on the tying support (28). The four-pattern clamping head (30) is arranged in a center hole of the indexing shaft (26). The line-pressing sleeve (18), the hook (19) and the hook-protecting piece (20) are sequentially stacked on the indexing shaft (26) in a sleeved mode. The line-protecting sleeve (17) is fixed on the indexing shaft (26). The line-pressing sleeve (18) is arranged on the line-pressing sleeve support (10). The hook (19) is arranged on the hook support (22). The hook-protecting piece (20) is arranged on the hook-protecting piece support (21). The rotor protection layer automatic line-binding machine has the advantages of being simple and reasonable in structure, high in automatic degree, low in labor intensity, high in line winding speed, good in product uniformity and the like.
Description
Technical field
The invention relates to the automatic wire binding machine of a kind of rotor, particularly a kind of series machine rotor winding surface around on the automatic wire binding machine of protective cover.
Background technology
Series machine is mainly used in power tool, industries such as household electrical appliance, the wind-force that fan produced when series machine utilized the rotor high-speed rotation when work sucks cold air from ventilation inlet, discharging coolant air from air outlet then dispels the heat, when sucking cold air, also can suck dust inevitably, fragment and foreign matter, and along with air communication is crossed the high speed rotor rotated, these dust, fragment and foreign matter can damage the insulating barrier of the coil varnish envelope curve that is exposed with the rotor contact friction time, when serious even cut off enamel wire, cause series machine to damage cisco unity malfunction.
For the rotor that prevents series machine can not cause coil to damage because of sucking dust, fragment and foreign matter in high speed revolution, the method that solves has two kinds at present: first kind is to be coated with the thick protective coating of last layer on the rotor enamel wire surface that winds coil, can effectively prevent the scraping of dust, fragment and foreign matter, but also there is fatal weakness, the temperature that series machine produces in the course of the work can not get timely heat radiation, can not work long hours, otherwise will burn machine, can only be used in the place that load is light, work-hours is short.
Second method is to bind one deck white line on each wire casing enamel wire surface of the rotor that winds coil; and at the two ends of rotor formation cross network protective cover; the heat that rotor winding is produced in high speed revolution can in time be distributed; and white line formation cross network protective cover can be protected rotor winding well in the high speed revolution process; dust, fragment and the foreign matter that the sucks enamel wire of can not swiping, thus service life of series machine prolonged greatly.But second method all adopts manually to operate in process of production and finishes at present, and labor intensity is big, cost of labor is high, inefficiency, and homogeneity of product is poor.
At the problems referred to above that second method exists, many manufacturers and knowledgeable people develop and develop, but do not have satisfied method to emerge so far as yet.
Summary of the invention
For overcoming the existing the problems referred to above of the manual wiring of existing rotor protective cover, the purpose of the invention provide a kind of simple and reasonable, easy for operation, degree of automation is high, labour intensity is low, threading speed is fast, the automatic wire binding machine of rotor protective layer of high efficiency, good product consistency.
The invention solves the technical scheme that its technical matters adopts, it comprises support, winding mechanism, knotting mechanism, dividing device, described knotting mechanism comprises the knotting support, dividing spindle, four flower chucks, wire bushing, the line ball cover, hook, the anchor sheet, the anchor plate rack, the hook support, line ball cover support, line ball cover cylinder, anchor sheet cylinder, the hook cylinder, the work-holding cylinder, dividing spindle is arranged on the knotting support rotationally, work-holding cylinder liner back on dividing spindle is fixed and can be driven dividing spindle with the knotting support and moves axially, four flower chucks are arranged in the centre hole of dividing spindle rotationally, the line ball cover, hook and anchor sheet can be nested on the dividing spindle with moving axially successively, wire bushing is fixed on the dividing spindle, the end of line ball cover is arranged on line ball cover support rotationally, the cylinder rod of line ball cover cylinder is connected with line ball cover support and is fixed on the knotting support, the end of hook is arranged on the hook support rotationally, the cylinder rod of hook cylinder is connected with the hook support and is fixed on the knotting support, the end of anchor sheet is arranged on the anchor plate rack rotationally, the cylinder rod of anchor sheet cylinder is connected with the anchor plate rack and is fixed on the hook support, and the rear end of dividing spindle is connected with dividing device.
Described winding mechanism comprises thick gas enclosure cylinder, coiling electric motor, the coiling transmission system, roll, winding bracket, the coiling flying trident, the flying trident reel, winding former, smart gas enclosure cylinder, the coiling fixed support, the coiling fixed support is fixed on the support, winding bracket is slidably disposed on the coiling fixed support, thick gas enclosure cylinder and smart gas enclosure cylinder correspondence are fixed on the coiling fixed support, the cylinder rod of thick gas enclosure cylinder is connected with winding bracket, the cylinder rod and the winding bracket running-fit of smart gas enclosure cylinder, roll is arranged on the winding bracket rotationally, the coiling flying trident is installed on the roll, the winding former that matches with rotor is installed in the head of roll, and the roll afterbody is connected with coiling electric motor on being fixed on winding bracket by the coiling transmission system
Described dividing device comprises indexing motor, calibration transmission system, and indexing motor is fixed on the knotting support, and the calibration transmission system is connected between dividing spindle and the indexing motor output shaft.
Described hook support and anchor plate rack are slidably disposed on the slide rail, and slide rail is fixed on the knotting support.
Described support is provided with the rotor frame, and the rotor frame comprises the rotor fixed mount that is fixed on the support, is slidably disposed on the rotor slipper bracket on the rotor fixed mount, and rotor slipper bracket and four flower chucks are corresponding.
Described wire bushing is provided with the wire bushing breach that matches with the line ball cover; Described slide rail is provided with the coiling guide piece.
Described support is provided with payingoff mechanism, payingoff mechanism comprises wire-unfolding rack, coiling slack adjuster and wire-crossing wheel and is separately fixed on the support that the white line on the wire-unfolding rack is by coiling slack adjuster and wire-crossing wheel and pass roll, coiling flying trident to the flying trident reel.
After adopting said structure, following advantage and effect are arranged compared with the prior art; The one, by cooperatively interacting of winding mechanism, knotting mechanism and dividing device; automatically bind one deck white line on each wire casing enamel wire surface of the rotor that winds coil; and at the two ends of rotor formation cross network protective cover; whole wiring process realizes whole-course automation; simple to operation; low to the employee quality requirement, common employee also can be competent at this work, and labor strength is low.The 2nd, owing to realize whole-course automation, not only wiring speed is fast, production efficiency is high, and efficiency ratio manually improves more than 4 times, and greatly reduces cost of labor, low cost of manufacture.The 3rd, adopt the automation wiring, good product consistency, stable and reliable product quality.
Description of drawings
Fig. 1 is the schematic top plan view of the invention.
Fig. 2 is the A-A generalized section of the invention Fig. 1.
Fig. 3 is the local enlarged diagram of the invention Fig. 2.
Fig. 4 is the B-B generalized section of the invention Fig. 1.
1 support wherein, 2 wire-unfolding racks, 3 coiling slack adjusters, 4 wire-crossing wheels, 5 winding mechanisms, 6 rotor frames, 7 knotting mechanisms, 8 dividing device, 9 line balls cover cylinder, 10 line balls cover support, 11 wire bushing breach, 12 rotor fixed mounts, 13 rotor slipper brackets, 14 rotors, 15 coiling guide pieces, 16 slide rails, 17 wire bushings, 18 line ball covers, 19 hooks, 20 anchor sheets, 21 anchor plate racks, 22 hook supports, 23 anchor sheet cylinders, 24 hook cylinders, 25 work-holding cylinders, 26 dividing spindles, 27 indexing motors, 28 knotting supports, 29 calibration transmission systems, 30 4 flower chucks, 31 chuck pipe links, 32 thick gas enclosure cylinders, 33 coiling electric motors, 34 coiling transmission systems, 35 rolls, 36 winding brackets, 37 coiling flying tridents, 38 flying trident reels, 39 winding formers, 40 smart gas enclosure cylinders, 41 coiling fixed supports.
The specific embodiment
Fig. 1 is to shown in Figure 4, specific embodiments for the automatic wire binding machine of a kind of rotor protective layer of the invention, it comprises support 1, winding mechanism 5, rotor frame 6, knotting mechanism 7, dividing device 8, payingoff mechanism, described knotting mechanism 7 comprises knotting support 28, dividing spindle 26, four flower chucks 30, wire bushing 17, line ball cover 18, hook 19, anchor sheet 20, anchor plate rack 21, hook support 22, line ball cover support 10, line ball cover cylinder 9, anchor sheet cylinder 23, hook cylinder 24, work-holding cylinder 25, dividing spindle 26 is arranged on the knotting support 28 rotationally, it is fixing and can drive dividing spindle 26 and move axially that work-holding cylinder 25 is enclosed within on the dividing spindle 26 back and knotting support 28, four flower chucks 30 are arranged in the centre hole of dividing spindle 26 rotationally, in order to regulate four flower chucks 30, four flower chucks, 30 rear ends are connected with rotating chuck pipe link 31, line ball cover 18, hook 19 and anchor sheet 20 can be nested on the dividing spindle 26 with moving axially successively, wire bushing 17 is fixed on the dividing spindle 26, the end of line ball cover 18 is arranged on line ball cover support 10 rotationally, the cylinder rod of line ball cover cylinder 9 is connected with line ball cover support 10 and is fixed on the knotting support 28, the end of hook 19 is arranged on the hook support 22 rotationally, the cylinder rod of hook cylinder 24 is connected with hook support 22 and is fixed on the knotting support 28, the end of anchor sheet 20 is arranged on the anchor plate rack 21 rotationally, the cylinder rod of anchor sheet cylinder 21 is connected with anchor plate rack 21 and is fixed on the hook support 22, and the rear end of dividing spindle 26 is connected with dividing device 8.Described hook support 22 and anchor plate rack 21 are slidably disposed on the slide rail 16, and slide rail 16 is fixed on the knotting support 28.Described wire bushing 17 is provided with and the line ball cover 18 wire bushing breach 11 that match; Described slide rail 16 is provided with coiling guide piece 15.
Described winding mechanism 5 comprises thick gas enclosure cylinder 32, coiling electric motor 33, coiling transmission system 34, roll 35, winding bracket 36, coiling flying trident 37, flying trident reel 38, winding former 39, smart gas enclosure cylinder 40, coiling fixed support 41, coiling fixed support 41 is fixed on the support 1, winding bracket 36 is slidably disposed on the coiling fixed support 41, thick gas enclosure cylinder 32 and smart gas enclosure cylinder 40 correspondences are fixed on the coiling fixed support 41, the cylinder rod of thick gas enclosure cylinder 32 is connected with winding bracket 36, the cylinder rod and winding bracket 36 running-fits of smart gas enclosure cylinder 40, roll 35 is arranged on the winding bracket 36 rotationally, coiling flying trident 37 is installed on the roll 36, the winding former 39 that matches with rotor 14 is installed in the head of roll 36, and roll 36 afterbodys are connected with coiling electric motor 33 on being fixed on winding bracket 36 by coiling transmission system 34.
Described dividing device 8 comprises indexing motor 27, calibration transmission system 29, and indexing motor 27 is fixed on knotting support 28, and calibration transmission system 29 is connected between dividing spindle 26 and indexing motor 27 output shafts.
Described rotor frame 6 comprises the rotor fixed mount 12 that is fixed on the support 1, is slidably disposed on the rotor slipper bracket 13 on the rotor fixed mount 12, and rotor slipper bracket 12 and four flower chucks 30 are corresponding.
Described support 1 is provided with payingoff mechanism, payingoff mechanism comprises wire-unfolding rack 2, coiling slack adjuster 3 and wire-crossing wheel 4 and is separately fixed on the support 1 that the white line on the wire-unfolding rack 2 is by coiling slack adjuster 3 and wire-crossing wheel 4 and pass roll 35, coiling flying trident 37 to flying trident reel 38.
The invention working process is as follows: the first step: rotor 14 is put on the rotor slipper bracket 13, promote rotor slipper bracket 13 rotor 14 is sent into four flower chucks 30,, work-holding cylinder 25 promotes dividing spindle 26 makes four flower chucks 30 clamp rotor 14, withdraws from rotor slipper bracket 13.
Second step: thick gas enclosure cylinder 32 promotes winding mechanism 5 winding former 39 and rotor 14 is lumped together, coiling electric motor 33 drives roll 35 rotations by coiling transmission system 34, roll 35 drives coiling flying trident 37 just to be changeed on rotor 14 around white line one circle, white line is placed on the white line support 2, enter roll 35 inside by coiling slack adjuster 3 and wire-crossing wheel 4, stretch out and process flying trident reel 38 from coiling flying trident 37, coiling flying trident 37 rotates white line in going into rotor again.
The 3rd step: smart gas enclosure cylinder 40 promotes winding mechanism 5 and unclamps winding former 39, and indexing motor 27 drives dividing spindle 26 by calibration transmission system 29, and dividing spindle 26 drives the rotor 14 that is fixed on the four flower chucks 30 again changes a groove, and smart gas enclosure cylinder 40 withdraws from.Repeat second step and the 3rd action that goes on foot, in rotor all till last white line.
The 4th step: indexing motor 27 drives dividing spindle 26 by calibration transmission system 29, and dividing spindle 26 drives the rotor 14 that is fixed on the four flower chucks 30 changes two circles.
The 5th step: hook cylinder 24 promotes hook support 22, hook support 22 promotes hook 19 again, hook 19 is stretched out from wire bushing 17, anchor sheet 20 also stretches out simultaneously at this moment, because anchor sheet 20 is installed on the anchor plate rack 21, and anchor plate rack 21 is connected on the hook support 21 by anchor sheet cylinder 23.
The 6th step: indexing motor 27 drives dividing spindle 26 by calibration transmission system 29, dividing spindle 26 drives the rotor 14 that is fixed on the four flower chucks 30 and rotates a circle, make white line on anchor sheet 20 around a circle, anchor sheet cylinder 23 drives 21 withdrawals of anchor plate rack, and anchor plate rack 21 drives 20 withdrawals of anchor sheet again.
The 7th step: indexing motor 27 drives dividing spindle 26 by calibration transmission system 29, dividing spindle 26 drives the rotor 14 that is fixed on the four flower chucks 30 and rotates a circle, make white line on anchor 19 around a circle, anchor sheet cylinder 23 drives anchor plate racks 21 and stretches out, and anchor plate rack 21 drives anchor sheet 6 again and stretches out and push down white line on the anchor 19.
The 8th step: line ball cover cylinder 9 drives 18 withdrawals of line ball cover by line ball cover support 10, coiling electric motor 33 drives roll 35 counter-rotatings by coiling transmission system 34, roll 35 drives coiling flying trident 37 counter-rotatings 150 degree, white line in the wire bushing breach 11 of going into wire bushing 17, line ball cover cylinder 9 drives line ball cover 18 by line ball cover support 10 and stretches out, and compresses white line in the wire bushing breach 11.
The 9th step: when hook cylinder 24 drives hook 19 withdrawals by hook support 22, wire bushing 17 is pushed into the circle of one on the anchor sheet 20 white line the neck of rotor 14, otch on the wire bushing 17 cuts off the end white line on the hook 19, at this moment the circle white line on the anchor sheet 20 just in time is pressed on a circle white line of hook 19, hook 19 is with the white line tension of the other end, thereby make the white line that has wound can not shed, anchor sheet cylinder 23 drives 20 withdrawals of anchor sheet by anchor plate rack 21, the white line head that has wound just in time unclamps, and work-holding cylinder 25 drives dividing spindle 26 withdrawals makes four flower chucks 30 unclamp rotor 14.Take down rotor 14, whole operation is finished.
The above; just an embodiment of the invention is not that any pro forma restriction is made in the invention, is not breaking away from the technical scheme basis of the invention; the simple modification of having done, equivalent variations or modification all fall into the protection domain of the invention.
Claims (7)
1. automatic wire binding machine of rotor protective layer, comprise support (1), winding mechanism (5), knotting mechanism (7), dividing device (8), it is characterized in that: described knotting mechanism (7) comprises knotting support (28), dividing spindle (26), four flower chucks (30), wire bushing (17), line ball cover (18), hook (19), anchor sheet (20), anchor plate rack (21), hook support (22), line ball cover support (10), line ball cover cylinder (9), anchor sheet cylinder (23), hook cylinder (24), work-holding cylinder (25), dividing spindle (26) is arranged on the knotting support (28) rotationally, work-holding cylinder (25) is enclosed within dividing spindle (26), and to go up the back fixing and can drive dividing spindle (26) and move axially with knotting support (28), four flower chucks (30) are arranged in the centre hole of dividing spindle (26) rotationally, line ball cover (18), hook (19) and anchor sheet (20) can be nested on the dividing spindle (26) with moving axially successively, wire bushing (17) is fixed on the dividing spindle (26), the end of line ball cover (18) is arranged on line ball cover support (10) rotationally, the cylinder rod of line ball cover cylinder (9) is connected with line ball cover support (10) and is fixed on the knotting support (28), the end of hook (19) is arranged on the hook support (22) rotationally, the cylinder rod of hook cylinder (24) is connected with hook support (22) and is fixed on the knotting support (28), the end of anchor sheet (20) is arranged on the anchor plate rack (21) rotationally, the cylinder rod of anchor sheet cylinder (21) is connected with anchor plate rack (21) and is fixed on the hook support (22), and the rear end of dividing spindle (26) is connected with dividing device (8).
2. the automatic wire binding machine of rotor protective layer according to claim 1, it is characterized in that: described winding mechanism (5) comprises thick gas enclosure cylinder (32), coiling electric motor (33), coiling transmission system (34), roll (35), winding bracket (36), coiling flying trident (37), flying trident reel (38), winding former (39), smart gas enclosure cylinder (40), coiling fixed support (41), coiling fixed support (41) is fixed on the support (1), winding bracket (36) is slidably disposed on the coiling fixed support (41), thick gas enclosure cylinder (32) and smart gas enclosure cylinder (40) correspondence are fixed on the coiling fixed support (41), the cylinder rod of thick gas enclosure cylinder (32) is connected with winding bracket (36), the cylinder rod and winding bracket (36) running-fit of smart gas enclosure cylinder (40), roll (35) is arranged on the winding bracket (36) rotationally, coiling flying trident (37) is installed on the roll (36), the winding former (39) that matches with rotor (14) is installed in the head of roll (36), and roll (36) afterbody is connected with coiling electric motor (33) on being fixed on winding bracket (36) by coiling transmission system (34).
3. the automatic wire binding machine of rotor protective layer according to claim 1 and 2, it is characterized in that: described dividing device (8) comprises indexing motor (27), calibration transmission system (29), indexing motor (27) is fixed on knotting support (28), and calibration transmission system (29) is connected between dividing spindle (26) and indexing motor (27) output shaft.
4. the automatic wire binding machine of rotor protective layer according to claim 3 is characterized in that: described hook support (22) and anchor plate rack (21) are slidably disposed on the slide rail (16), and slide rail (16) is fixed on the knotting support (28).
5. the automatic wire binding machine of rotor protective layer according to claim 4, it is characterized in that: described support (1) is provided with rotor frame (6), rotor frame (6) comprises the rotor fixed mount (12) that is fixed on the support (1), is slidably disposed on the rotor slipper bracket (13) on the rotor fixed mount (12), and rotor slipper bracket (12) and four flower chucks (30) are corresponding.
6. the automatic wire binding machine of rotor protective layer according to claim 5 is characterized in that: described wire bushing (17) is provided with the wire bushing breach (11) that matches with line ball cover (18); Described slide rail (16) is provided with coiling guide piece (15).
7. the automatic wire binding machine of rotor protective layer according to claim 6, it is characterized in that: described support (1) is provided with payingoff mechanism, payingoff mechanism comprises wire-unfolding rack (2), coiling slack adjuster (3) and wire-crossing wheel (4) and is separately fixed on the support (1) that the white line on the wire-unfolding rack (2) is by coiling slack adjuster (3) and wire-crossing wheel (4) and pass roll (35), coiling flying trident (37) to flying trident reel (38).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220704476 CN203079438U (en) | 2012-12-19 | 2012-12-19 | Rotor protection layer automatic line-binding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220704476 CN203079438U (en) | 2012-12-19 | 2012-12-19 | Rotor protection layer automatic line-binding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203079438U true CN203079438U (en) | 2013-07-24 |
Family
ID=48825296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220704476 Expired - Lifetime CN203079438U (en) | 2012-12-19 | 2012-12-19 | Rotor protection layer automatic line-binding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203079438U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102992121A (en) * | 2012-12-19 | 2013-03-27 | 卢晟 | Automatic wire binding machine of protective layer of rotor |
| CN104065218A (en) * | 2014-06-26 | 2014-09-24 | 福建工程学院 | Salient pole rotor coil winding device |
| CN108545552A (en) * | 2018-03-22 | 2018-09-18 | 湖州长鑫电工材料有限公司 | A kind of electrician's electricity consumption line winding device |
-
2012
- 2012-12-19 CN CN 201220704476 patent/CN203079438U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102992121A (en) * | 2012-12-19 | 2013-03-27 | 卢晟 | Automatic wire binding machine of protective layer of rotor |
| CN102992121B (en) * | 2012-12-19 | 2015-06-03 | 卢晟 | Automatic wire binding machine of protective layer of rotor |
| CN104065218A (en) * | 2014-06-26 | 2014-09-24 | 福建工程学院 | Salient pole rotor coil winding device |
| CN108545552A (en) * | 2018-03-22 | 2018-09-18 | 湖州长鑫电工材料有限公司 | A kind of electrician's electricity consumption line winding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130724 Effective date of abandoning: 20150603 |
|
| RGAV | Abandon patent right to avoid regrant |