CN104512364A - Bonded and rotatable vehicle sensor assembly - Google Patents

Bonded and rotatable vehicle sensor assembly Download PDF

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Publication number
CN104512364A
CN104512364A CN201410042173.XA CN201410042173A CN104512364A CN 104512364 A CN104512364 A CN 104512364A CN 201410042173 A CN201410042173 A CN 201410042173A CN 104512364 A CN104512364 A CN 104512364A
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CN
China
Prior art keywords
sensor
housing
bumper
constructed
lug
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410042173.XA
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Chinese (zh)
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CN104512364B (en
Inventor
加亚勾帕·艾皮库缇
史蒂文·耶林·斯琼道夫
艾里希·可莫尼兹
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Ford Global Technologies LLC
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Ford Global Technologies LLC
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Publication date
Priority claimed from US14/047,153 external-priority patent/US8910986B1/en
Application filed by Ford Global Technologies LLC filed Critical Ford Global Technologies LLC
Publication of CN104512364A publication Critical patent/CN104512364A/en
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Publication of CN104512364B publication Critical patent/CN104512364B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/48Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects combined with, or convertible into, other devices or objects, e.g. bumpers combined with road brushes, bumpers convertible into beds
    • B60R19/483Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects combined with, or convertible into, other devices or objects, e.g. bumpers combined with road brushes, bumpers convertible into beds with obstacle sensors of electric or electronic type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/18Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
    • B60R2019/1886Bumper fascias and fastening means therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Measurement Of Velocity Or Position Using Acoustic Or Ultrasonic Waves (AREA)
  • Measuring Fluid Pressure (AREA)
  • Air Bags (AREA)

Abstract

The invention provides a bonded and rotatable vehicle sensor assembly. A fascia assembly including a bumper beam, a bumper cover, and a sensor assembly is provided. The sensor assembly may include a bracket and a sensor. The sensor assembly is disposed between the beam and cover. The bracket may define a base bonded to a surface of the cover and a key hole. The sensor may include a connector, clip, and key for the hole. The sensor may be configured to rotate between first and second positions such that the clip prevents connector access in the first but not the second position.

Description

Bonding and rotatable vehicle sensors assembly
Technical field
The disclosure relates to sensor is attached to vehicle assembly.
Background technology
Power actuated vehicle operation environment consciousness improves vehicle performance and vehicle safety performance.The desire of customer and vehicle regulation can promote the demand improving environmental consciousness.Vehicle structure can operate together with sensing system, to obtain the information of surrounding environment and to guide corresponding vehicle response.Onboard system can obtain dissimilar information from the diverse location vehicle.These Vehicular systems can comprise sensor and sensing system for helping obtaining information.The orientation of these sensors on vehicle and/or position play a role usually in the operation of sensor and sensing system.In addition, these sensing systems can be designed to be convenient to actv. installation and/or fitting process.
Summary of the invention
A kind of vehicle comprises: center beam of bumper; Bumper/spoiler cover, has inside face and outside face; Crash sensor assembly, is attached to described inside face when not using machine riveting.Described crash sensor assembly comprises: housing; Acceleration pick-up, is arranged in described housing; Plane lug, is ultrasonically bonded to described inside face.The thickness of described plane lug makes: when being ultra sonically welded to described inside face, and plane lug can not make to be out of shape close to the outside face of plane lug.The distance that described housing and described inside face separate is not more than the thickness of plane lug, and described crash sensor assembly is arranged such that the distance between center beam of bumper and described crash sensor assembly is at least 70 millimeters.Described housing is constructed to optionally rotate to the second place from primary importance, and comprises the wall preventing from carrying out interactive access in primary importance.Described sensor can carry out interactive access in the second place.Described crash sensor assembly can comprise and is constructed to make housing remain on the lockable mechanism of primary importance.Sensor is attached to housing and can be removed described maintenance, thus housing can be rotated to the second place.Described sensor can comprise locking lug, and described locking lug is constructed to engage with the groove of described sensor module when described housing is positioned at the second place.Described sensor module can comprise pin, and described pin has bias voltage, optionally to make described housing remain on primary importance, until acceleration pick-up is attached to described housing.Described plane lug can be made up of the material identical with described bumper/spoiler cover.The thickness of described plane lug can between one millimeter to three millimeters.
A kind of backplate assembly comprises: center beam of bumper; Bumper/spoiler cover, has inside face; Sensor module, is arranged between described center beam of bumper and described bumper/spoiler cover.Described sensor module comprises: plane lug, is bonded to described inside face; Housing, is constructed to rotate to the second place from primary importance; Sensor, has adaptor union; Wall, near described adaptor union.Described wall is constructed to prevent the adaptor union to being in primary importance from carrying out interactive access.In the second place, interactive access can be carried out to adaptor union.Described vehicle backplate assembly can comprise pin, and described pin is constructed to towards housing described in described bumper/spoiler cover bias voltage and optionally makes housing remain on primary importance, until sensor is attached to described housing.Described sensor can comprise locking lug, draws housing away from bumper/spoiler cover, can be rotated to the second place to make housing and sensor during to be installed on described housing when sensor.Described sensor module can comprise when housing is in the second place and the groove of described locking lug engagement.Described plane lug can be embedded in described housing and thickness between one millimeter to three millimeters.
A kind of vehicle comprises center beam of bumper, has the bumper/spoiler cover of inside face, sensor, lockable mechanism and wall.Bracket setting is between described center beam of bumper and described bumper/spoiler cover and comprise the pedestal being bonded to described inside face and the housing being constructed to rotate to from primary importance the second place.Described sensor is constructed to be attached to described housing, and comprises adaptor union.Described lockable mechanism is constructed to make described support remain on primary importance and remove described maintenance when described sensor is attached to housing.Described wall is near described adaptor union and be constructed to prevent the adaptor union to being in primary importance from carrying out interactive access.In the second place, adaptor union and wall stagger and another adaptor union can carry out interactive access to adaptor union.This assembly can be arranged such that the minor increment between center beam of bumper and described assembly is at least 70 millimeters.Described sensor can comprise locking lug, and described locking lug is constructed to engage with the groove of described support when housing is positioned at the second place.Described support can comprise pin, and described pin has bias voltage, optionally to make described housing remain on primary importance, until sensor is attached to housing.Described support can comprise the plane lug being ultra sonically welded to described inside face.The thickness of described plane lug can between one millimeter to three millimeters.Described plane lug can be made up of the material identical with the material of bumper/spoiler cover.
A kind of vehicle comprises center beam of bumper and comprises the bumper/spoiler cover of inside face.Bracket setting is between described center beam of bumper and bumper/spoiler cover.Described support limits the pedestal and the keyhole that are bonded to described inside face.Sensor comprises key, adaptor union and clip, and described key is constructed to engage with described keyhole, and described sensor is constructed to optionally rotate between the first position and the second position.Described clip is constructed to prevent from when sensor is in primary importance instead of the second place carrying out interactive access to adaptor union.Described clip can comprise arm and projection.Described sensor can limiting hole.Described projection can be constructed to engage with described hole, to locate described clip, thus makes the nearly adaptor union of described arm rest and prevents from carrying out interactive access to adaptor union.Described projection also can be constructed to make in response to applying reverse rotational force to sensor and clip describedly raisedly depart from described hole.Described support also can defining arm groove.Described arm can be constructed to engage with described arm groove when sensor is in primary importance and the second place.Described support also can limit lug grooves, to hold the locking lug being constructed to engage with described lug grooves when sensor is in the second place.Described support also can limit the plane lug being ultra sonically welded to described inside face.The thickness of described plane lug can between one millimeter to three millimeters.The material of described plane lug can be identical with the material of described bumper/spoiler cover.
Accompanying drawing explanation
Fig. 1 is the sectional side view of the sensor module being attached to bumper/spoiler cover by bolt, nut and support.
Fig. 2 is fastened to the transparent view of the sensor module of bumper/spoiler cover by bolt, nut and rack mechanical.
Fig. 3 is the sectional side view of the sensor module being attached to bumper/spoiler cover.
Fig. 4 A is attached to the support of bumper/spoiler cover and the transparent view of sensor.
Fig. 4 B is the front elevation of the support of Fig. 4 A.
Fig. 4 C is the lateral plan of the support of Fig. 4 A.
Fig. 4 D is the lateral plan of the sensor of Fig. 4 A.
Fig. 4 E is the transparent view of the housing for support.
Fig. 5 A comprises the sensor of Fig. 4 A and the sensor module of the support transparent view in primary importance.
Fig. 5 B is the lateral plan of the support of Fig. 5 A.
Fig. 5 C is the support of Fig. 5 A and the lateral plan being installed to the sensor on support.
Fig. 6 A is the transparent view of sensor module when the second place of Fig. 5 A.
Fig. 6 B is the sectional side view of the sensor module of Fig. 6 A.
Fig. 7 is the back view of three sensor modules being attached to safety lever cover.
Fig. 8 A is the transparent view of sensor module.
Fig. 8 B is the lateral plan of the sensor of Fig. 8 A.
Fig. 8 C is the transparent view of the clip of the sensor of Fig. 8 A.
Fig. 9 A is the transparent view of sensor module when primary importance.
Fig. 9 B is the front elevation of Fig. 9 A.
Figure 10 A is the transparent view of sensor module when the second place.
Figure 10 B is the front elevation of Figure 10 A.
Detailed description of the invention
Embodiment of the present disclosure is set forth at this.It should be understood, however, that disclosed embodiment is only example, and other embodiments can adopt multiple and alternative form.Accompanying drawing is not necessarily drawn in proportion; Can exaggerate or minimize some features to illustrate the details of particular elements.Therefore, concrete structure disclosed herein and functional details should not be construed as restriction, and as just for instructing those skilled in the art how to put into practice representative basis of the present invention in many aspects.As one of ordinary skill in the art will appreciate, to describe with reference to any one accompanying drawing in accompanying drawing and the different characteristic illustrated can with the integrate features shown in one or more other accompanying drawings, to produce the embodiment clearly not illustrating or describe.The combination of the feature illustrated is provided for the representative embodiment of typical apply.Various combination is consistent with the feature of amendment and the instruction of the disclosure, but, also can expect special application or enforcement.
Power actuated vehicle comprises multiple safety facilities (safety features), to help to protect automotive occupant, vehicle itself and object around.Structural safety facilities can be combined to remind and/or alerting driver under specific environment (such as, when vehicle is close to object) with sensing system.An example of sensing system is vehicle auxiliary system for parking, and vehicle auxiliary system for parking can comprise for detected object and the sensor that can give the alarm in response to object detection.Therefore, if (such as) vehicle back to during parking stall near an object, so auxiliary system for parking can alerting driver.
Another example of sensing system is pedestrian protection system, to provide protection for pedestrian and/or to reduce the injury owing to causing pedestrian with vehicle collision and causing.Such sensing system can detect object when colliding and activate vehicle response.Some sensor (such as, crash sensor) also can be determined to the type of the object of vehicle collision and corresponding signal is sent to safety system to activate vehicle response.Install the orientation of these sensors, position and method usually with the vehicle structure feature that adjoins coincide, to provide the performance of expectation.
Such as, crash sensor can be arranged in the region between the backplate of vehicle and the center beam of bumper of vehicle.The bumper/spoiler cover portion of vehicle backplate is an example in the type region.Vehicle backplate generally includes A-surface and B-surface.A-surface and/or outside face are that backplate is towards " outside " and/or the part (surface that pedestrian and other chaufeurs are seen usually) towards " away from vehicle ".B-surface and/or inside face are the part (surface that pedestrian or other chaufeur usually can not see) of backplate towards " inside ".The B-surface of safety lever cover is usually towards center beam of bumper and/or energy absorber.At present for sensor module is fixed and/or is arranged in backplate B-on the surface or the vehicle application of backplate B-near surface use and there is weld bolt be attached to thermoplastic member on it.Thermoplastic member is usually by thermal welding or be welded to B-surface.Then nut is used to be attached on weld bolt by sensor mechanism.But bolt extends less desirable contact hard spot (description as below) towards center beam of bumper.
Referring now to Fig. 1, as known in the art, crash sensor assembly 2 is attached to vehicle bumper cover 4.Sensor module 2 is installed to the B-surface 8 of bumper/spoiler cover 4.Sensor module 2 comprises the plasticity support 10 with bolt 12 and nut 11, so that crash sensor 14 is installed to B-surface 8.Size 18 is the distances being positioned at region 21 between the end 20 of bolt 12 and center beam of bumper 6.End 20 is examples of contact hard spot.Vehicle Safety Standard can provide guidance for the suitable minor increment (referred to here as press-in distance (crushdistance)) between contact hard spot and center beam of bumper or between sensor module and center beam of bumper.Vehicle manufacturer also can have the internal standard about press-in distance.
Such as, sensor module 2 place on bumper/spoiler cover 4 or neighbouring collision can guide bolt 12 and nut 11 to move towards center beam of bumper 6.If the outermost end conflict center beam of bumper 6 of end 20, so sensor 14 can owing to damaging and/or destroying and shut-down operation.At the aspect of performance of sensor, in press-in apart from too small, collision may cause sensor 14 just can not operate before completing its task.On the contrary, larger press-in distance can after an impact for sensor 14 provides the more time to operate.Therefore, can expect to make the element of sensor module in region 21 minimize and/or eliminate, maximize to make press-in distance.Such as, because nut 11 and bolt 12 need mechanically sensor 14 to be fastened to bumper/spoiler cover 4, so the lateral dimension of plasticity support 10 can contribute to forming shorter press-in distance.Other safety requirements (such as, preferably screwing number between bolt 12 and nut 11) also can contribute to forming shorter press-in distance.Elimination plasticity support 10, nut 11 and bolt 12 can produce larger press-in distance and reduce one and contact hard spot in region 21.
Referring now to Fig. 2, as known in the art, sensor module 50 is attached to vehicle backplate 51.Similar with sensor module 2, sensor module 50 is mechanically attached to support 52 by bolt 54, nut 55 and lining 56.Support 52 be attached to backplate B-surface 57 and bolt 54 extend towards center beam of bumper (not shown).The same with sensor module 2, the combination (such as, support 52, bolt 54 and nut 55) of support, screw bolt and nut can cause shorter and more undesirable press-in distance.
Except press-in distance except, when crash sensor be positioned at vehicle (such as, the front bumper cover of vehicle or rear bumper cover (depending on the travel direction of vehicle)) place, edge or neighbouring time, can improve and/or improve collide time detecting pedestrian ability.Usually, the edge of vehicle comprises backplate, and this backplate is by can be that material that is thin and that comprise aesthetic design factor is made.The use of the fastener that aesthetic design factor may limit and/or hinder the use of the traditional fastener needing to run through font lower shroud or the part corresponding with attachment position on A-surface can be made to be out of shape.Above-mentioned design constraint, performance requriements and aesthetic factors propose lot of challenges for B-surface sensor (such as, pedestrian protecting sensor) being installed to desired vehicle bumper cover and/or backplate.
Fig. 3 show be arranged on power actuated vehicle bumper/spoiler cover or backplate on exemplary sensor assembly 60.Sensor module 60 can comprise sensor 62, sensor housing 64 and plane lug (planar tab) 66.The example of sensor 62 includes but not limited to acceleration pick-up and/or pressure sensor.Lug 66 can be embedded in sensor module 62 and can be bonded to the backplate B-surface 68 of backplate bumper/spoiler cover 70.Two examples of adhesive method can comprise ultrasonic welding and adhesive agent bonding.The thickness of lug 66 can preferably between one millimeter to three millimeters, so that carry out the ultrasonic welding expected.Use the ultrasonic welding with the lug 66 of more than three millimeters thickness may cause the A-of bumper/spoiler cover 70 surface 72 depression or other distortion occur.Use its undercapacity of ultrasonic welding possibility with the lug 66 of less than one millimeter thickness so that sensor module 60 is fixed to B-surface 68.Lug 66 can be (being not limited thereto) plasticity zone or the material identical with the material for corresponding bumper/spoiler cover.Distance between B-surface 68 and sensor module 60 can be less than or equal to the thickness of the lug 66 of expectation.In addition and/or optionally, lug 66 can be the extendible portion of sensor housing 64.
Therefore, as compared to the sensor module in Fig. 1 with Fig. 2, sensor module 60 can not use machanical fastener (such as, bolt) when is arranged on B-surface 68 substantially, thus the front and back that sensor module 60 is taken are space-minimized and produce larger press-in distance (as shown by the dimension 75).This structure for sensor module 60 also can make the quantity of the vehicle assembly in region 78 and/or element minimize.Although the preferred length of size 75 can be more than or equal to 70 millimeters, the length of size 75 can according to the variation in thickness of the thickness of sensor module 60 and lug 66.Each extra measuring unit increasing press-in distance (being size 75 in this example) all can provide extra pedestrains safety benefit.More space between the exemplary collision point at center beam of bumper 76 and bumper/spoiler cover 70 place can (such as but not limited to): (i) after an impact for Vehicle security system provides the more time, to receive, to process and in response to the detection signal carrying out sensor 60; (ii) provide larger cavity and/or space (such as, region 78), using as contributing to after an impact reducing crusherbull zone district to the injury of pedestrian.
In circuit (line) and/or sub-assembly environment, sensor module 60 also can provide the advantage about operation assembling.The example of current support installing method can comprise occlusion, bond and be welded to vehicle backplate.Some sensors (such as, parking aiding sensors) may need a hole or multiple hole in backplate, with attached sensors support before backplate is painted or after japanning.Other sensors (such as, those sensors in pedestrian's sensing system) may not need the hole through backplate, but may comprise for other steps multiple of assembling and adhere to.Sensor module is installed to the quantity of the control step that vehicle bumper cover comprises by minimizing and reduces costs by sensor module 60.
The sensor module 60 be bonded on B-surface 68 also can affect the performance of pedestrian protection system.Such as, sensor 62 expect function identifiable design and/or determine collide time object type.The feature (such as but not limited to density and weight) of object can change the effect that can affect collision be (such as between dissimilar object, with vehicle compared with the collision of pedestrian, vehicle can have different collision effects from the collision of tree for vehicle).There is the type of object when can identify and/or determine to collide and the security feature activating the sensing system of response based on such confirmation result can contribute to the injury that reduces vehicle and/or object.The security feature of sensing system can be determined when colliding: the density of object whether lower than predetermined threshold, thus activates vehicle response, to reduce the power of vehicle collision object.
Such as, if the collision of vehicle to pedestrian occurs in bumper/spoiler cover 70 place of vehicle, and security of system feature receives the detection signal of sensor 62, wherein, the density of this detection signal instruction pedestrian is below or above predetermined threshold, and so security feature can indicate the car bonnet of opening vehicle or energy absorbing engine cover panel can be indicated to launch to reduce the size of the power being delivered to pedestrian from vehicle.This effect is similar to crusherbull zone district and can comes together with larger press-in distance to improve effect.Therefore, sensor 62 and/or sensor module 60 are arranged on impact zone place potential on vehicle or near be favourable, with collide time promote detect.
Fig. 4 A to Fig. 7 shows the exemplary sensor assembly 100 be positioned on bumper/spoiler cover 102 for power actuated vehicle.Sensor module 100 can comprise sensor 103 and have the support 104 of housing 105 and pedestal 106.The example of sensor 103 can comprise acceleration pick-up as above or parking aiding sensors.In some applications, pressure sensor can be another example of sensor 103.Plane lug (not shown) can be embedded in pedestal 106 and can be bonded to the backplate B-surface 108 of bumper/spoiler cover 102.Two examples of adhesive method can comprise ultrasonic welding and adhesives.Plane lug preferably can have the thickness between one millimeter to three millimeters, so that carry out the ultrasonic welding expected.The ultrasonic welding with the plane lug of more than three millimeters thickness may cause the A-of bumper/spoiler cover 102 surface 107 depression or other distortion occur.There is its undercapacity of ultrasonic welding possibility of the plane lug of less than one millimeter thickness so that sensor module 100 is fixed to B-surface 108.Plane lug can be but be not limited to plasticity zone or the material identical with the material for bumper/spoiler cover 102.Distance between B-surface 108 and sensor module 100 can be less than or equal to the thickness of the plane lug of expectation.In addition and/or optionally, plane lug can be the extendible portion of pedestal 106.
Fig. 4 A to Fig. 4 C shows the support 104 being in primary importance 118.Sensor 103 before showing installation.Sensor 103 can comprise two extensions, 110, two locking lugs 112 and sensor connector 114.Support 104 can comprise one or more groove 119, to hold corresponding locking lug 112.Sensor housing 105 can comprise two sheets (segment) 115, and each all has hole 116, to hold extension 110 and to be conducive to sensor 103 to be attached to housing 105.Lockable mechanism can comprise pin 113, and pin 113 has spring, with towards pedestal 106 bias voltage housing 105.As described further below, when sensor 103 is installed to housing 105, described bias voltage can provide the controlled of housing 105 and/or optionally rotate.Housing also can comprise plural 115.
Such as, referring now to Fig. 4 E, three sheets 115 can reduce the quantity that sensor 103 is installed to the selection that housing 105 can obtain by user.Three sheets 115 only can provide a kind of selection sensor 103 being installed to housing 105, and the chance that therefore user makes a mistake in installation/assembly manipulation is less.Further, three sheets 115 are used to prevent off-square from installing completely.Extra sheet 115 also can increase the structure integrity of sensor module 100.
Referring now to Fig. 5 A, two sheets 115 and hole 116 can be constructed to when sensor connector 114 towards wall 117 sensor 103 is attached to housing 105.Wall 117 can have curved profile and can arrange near sensor connector 114, carries out interactive access (mating access) to prevent another adaptor union (such as, wire harness connector) to sensor connector 14.If comparatively paid close attention to, sensor 103 is correctly installed to housing 105, so expects to prevent interactive access.Such as, the surrounding environment of sensor module 100 may be like this: the off-square of sensor 103 is installed and interfered with the assigned address for another assembly.Or off-square installs the operation may disturbed in the assembling preset subsequently.The sensor 103 illustrated in fig. 5 is installed to housing 105 and is positioned at primary importance 118.Although shown primary importance 118 is positioned at vertical orientation, also multiple orientation can be obtained.
Fig. 5 B shows the lateral plan at the front frame 104 sensor 103 being installed to housing 105.Fig. 5 C shows sensor 103 and is arranged on lateral plan on support 104.Because two extensions 110 engage with hole 116, two locking lugs 112 resist the bias voltage of pin 113, to draw housing 105 away from pedestal 106, thus help lend some impetus to the rotation of housing 105.Such as, in Fig. 6 A and Fig. 6 B, locking lug 112 can extend from sensor 103, to navigate in groove 119.The position changeable of groove 119.But the layout of groove 119 can preferably make sensor connector 114 be addressable when mating in the second place 120.Making housing 105 and sensor 103 rotate to the second place 120 can make locking lug 112 and groove 119 align and engage.This cooperation of combining with biased pin 113 can make housing 105 and sensor 103 remain on the second place 120.Here, sensor connector 114 and wall 117 stagger mutually, to provide another adaptor union (such as, wire harness connector) to the interactive access of sensor connector 114.Although Fig. 6 A and Fig. 6 B shows primary importance 118 and approximately differs 90 degree with the second place 120, also optional arrangement relation can be obtained.
In addition, the ability of detected object when using multiple sensor module 100 also can improve and/or be increased in collision.Fig. 7 shows the schematic configuration of one group of sensor module 100.Each sensor module 100 can be arranged on vehicle backplate in the most possible region that occurs and/or the most often collide and/or area.When being in the second place 120, the bunch of respective numbers can be connected to sensor 102, to receive the information obtained by sensor 102.Then this information can be sent to (such as) controller.
Fig. 8 A to Figure 10 B shows another exemplary sensor assembly 200 be arranged on on the bumper/spoiler cover 202 of the center beam of bumper of power actuated vehicle.Sensor module 200 can comprise sensor 203 and support 204.The example of sensor 203 can comprise acceleration pick-up as above or parking aiding sensors.In a particular application, pressure sensor can be another example of sensor 203.Support can limit keyhole 205 and pedestal 206.Plane lug (not shown) can be embedded in pedestal 206 and can be bonded to the backplate B-surface 208 of bumper/spoiler cover 202.Two examples of adhesive method can comprise ultrasonic welding and adhesive agent bonding.Plane lug preferably can have the thickness between one millimeter to three millimeters, so that carry out the ultrasonic welding expected.The ultrasonic welding with the plane lug of more than three millimeters thickness may cause the A-of bumper/spoiler cover 202 surface 207 depression or other distortion occur.There is its undercapacity of ultrasonic welding possibility of the plane lug of less than one millimeter thickness so that sensor module 200 is fixed to B-surface 208.Plane lug can be but be not limited to plastic strip or the material identical with the material for bumper/spoiler cover 202.Distance between B-surface 208 and sensor module 200 can be less than or equal to the thickness of the plane lug of expectation.In addition and/or optionally, plane lug can be the extendible portion of pedestal 206.
Referring now to Fig. 8 A to Fig. 8 C, sensor 203 can comprise key 210, one or more hole 211, locking lug 212, prevent clip (prevention clip) 213, sensor connector 214.Key 210 can extend from sensor 203 and be constructed to engage (will be further described below) with keyhole 205.Prevent clip 213 from optionally rotating and one or more projection (nubs) 215 and arm 217 can be comprised.Arm 217 can be described as extension or wall.Support 204 can be defined for the lug grooves 219 and the arm groove 220 that can be defined for a part for containing arm 217 of holding corresponding locking lug 212.Hole 211 can hold projection 215 by sensor definition, and will prevent clip from remaining on position near adaptor union 214, thus arm 217 can prevent from accessing adaptor union 214.To sensor 203 with prevent from clip 213 from applying suitable rotational force projection 215 can be made to be separated with hole 211.
Referring now to Fig. 9 A and Fig. 9 B, sensor 203 can be in primary importance 230, and in primary importance 230, key 210 is partly inserted in keyhole 205 and arm 217 is partly inserted in arm groove 220.As mentioned above, arm 217 can prevent another adaptor union (such as, wire harness connector) from carrying out interactive access to adaptor union 214.If comparatively paid close attention to, sensor 203 is correctly installed to support 204, so may expects to prevent interactive access.Such as, the surrounding environment of sensor 200 may be like this: the off-square of sensor module 200 is installed and interfered with the assigned address for another assembly.Or off-square installs the operation may disturbed in the assembling preset subsequently.The sensor 203 illustrated in figure 9 a is installed to support 204 and is in primary importance 230.Although shown primary importance is positioned at vertical orientation, also multiple orientation can be obtained.
Once rotational force has been applied to sensor 203 and has prevented clip 213 to be separated with projection 215, so sensor 203 just can be rotated to the second place 232.Such as, referring now to Figure 10 A and Figure 10 B, sensor 203 is rotated can be separated with hole 211 by guide protrusion 215 when arm 217 is still arranged in arm groove 220.Key 210 and keyhole 205 can registrations, to make key 210 coordinate completely with keyhole 205 at the second place 232 place.In this example, key 210 can rotatably be attached to sensor 203, so that sensor rotates between primary importance 230 and the second place 232.When aligned, locking lug 212 can engage with lug grooves 219, and key 210 and arm 217 can be inserted completely into respectively in keyhole 205 and arm groove 220 and also engage with keyhole 205 and arm groove 220 respectively.The position of lug grooves 219 can change.But the layout of groove 219 can preferably make sensor connector 214 be addressable by mating in the second place 232.Here, sensor connector 214 and arm 217 stagger mutually, to provide another adaptor union (such as, wire harness connector) to the access of sensor connecting piece 214.Although Figure 10 A and Figure 10 B shows primary importance 230 and the second place 232 about 30 degree apart, also optional arrangement relation can be obtained.Like this, locking lug 212, arm 217 and key 210 are by engaging with lug grooves 219, arm groove 220 and keyhole 205 and sensor 203 is remained on the second place respectively.
Although described above is exemplary embodiment, and the whole possible form that not intended to be makes these embodiments describe claim to be contained.The word used in the description is descriptive and nonrestrictive word, and it should be understood that when not departing from spirit and scope of the present disclosure, can make various change.As previously described, the feature of different embodiment can be in conjunction with, to form the further embodiment that may clearly not describe or illustrate of the present invention.Although different embodiments can be described as the characteristic expected relative to one or more, advantage is provided or has precedence over other embodiments or prior art enforcement, but those of ordinary skill in the art it is to be appreciated that, according to embody rule and the system property implementing the whole expectation of realization, one or more feature may be affected.These attributes can include, but is not limited to cost, intensity, durability, life cycle cost, marketability, outward appearance, packaging, size, applicability, weight, can manufacture type, easy assembleability etc.Like this, relative to one or more characteristic, be described to implement undesirable embodiment not outside the scope of the present disclosure and for can be satisfactory during special applications than other embodiments or prior art.

Claims (28)

1. a vehicle, comprising:
Center beam of bumper;
Bumper/spoiler cover, has inside face and outside face;
Crash sensor assembly, described inside face is attached to when not using machine riveting, and described crash sensor assembly comprises housing, be arranged on the acceleration pick-up in described housing and be ultra sonically welded to the plane lug of described inside face, wherein, the thickness of described plane lug makes: when being ultra sonically welded to described inside face, plane lug can not make to be out of shape close to the outside face of plane lug, wherein, the distance that described housing and described inside face separate is not more than the thickness of plane lug, wherein, described crash sensor assembly is arranged such that the distance between center beam of bumper and described crash sensor assembly is at least 70 millimeters.
2. vehicle as claimed in claim 1, wherein, described crash sensor assembly also comprises wall, and wherein, described housing is constructed to optionally rotate between the first position and the second position, wherein, when housing is positioned at primary importance, described wall prevents the interactive access to sensor, wherein, when described housing is positioned at the second place, interactive access can be carried out to described sensor.
3. vehicle as claimed in claim 2, wherein, described crash sensor assembly also comprises lockable mechanism, and described lockable mechanism is constructed to keep housing be positioned at primary importance and discharge housing in response to the acceleration pick-up being attached to housing.
4. vehicle as claimed in claim 2, wherein, described crash sensor assembly is limited with groove, and wherein, described acceleration pick-up comprises locking lug, and described locking lug is constructed to engage with described groove when housing is positioned at the second place.
5. vehicle as claimed in claim 2, wherein, described crash sensor assembly also comprises the pin with bias voltage, and described pin is constructed to optionally keep described housing to be positioned at primary importance until acceleration pick-up is attached to described housing.
6. vehicle as claimed in claim 2, wherein, the material of described plane lug is identical with the material of described bumper/spoiler cover.
7. vehicle as claimed in claim 2, wherein, the thickness of described plane lug is between one millimeter to three millimeters.
8. a backplate assembly, comprising:
Center beam of bumper;
Bumper/spoiler cover, comprises inside face;
Sensor module, is (i) arranged between described center beam of bumper and described bumper/spoiler cover, (ii) comprises: plane lug, be bonded to described inside face; Housing, is constructed to rotate between the first position and the second position; Sensor connector; Wall, is constructed to prevent from when housing is positioned at primary importance instead of the second place carrying out interactive access to described sensor connector close to described sensor connector.
9. backplate assembly as claimed in claim 8, described backplate assembly also comprises pin, and described pin is constructed to towards housing described in described bumper/spoiler cover bias voltage, optionally to keep housing to be positioned at primary importance, until sensor is attached to described housing.
10. backplate assembly as claimed in claim 9, wherein, described sensor module also comprises sensor, described sensor is connected with described sensor connector and comprises locking lug, described locking lug is constructed to make housing away from bumper/spoiler cover, rotates to the second place to allow housing and sensor from primary importance.
11. backplate assemblies as claimed in claim 10, wherein, described sensor module is limited with the groove be constructed to described locking lug engagement.
12. backplate assemblies as claimed in claim 8, wherein, described plane lug is embedded in described housing.
13. backplate assemblies as claimed in claim 8, wherein, the thickness of described plane lug is between one millimeter to three millimeters.
14. 1 kinds of vehicles, comprising:
Center beam of bumper;
Bumper/spoiler cover, comprises inside face;
Support, is arranged between described center beam of bumper and described bumper/spoiler cover, and described support is limited with the pedestal being bonded to described inside face and the housing being constructed to rotate between the first position and the second position;
Sensor, comprises adaptor union and is constructed to be attached to described housing;
Lockable mechanism, be constructed to make described support remain on primary importance and be attached to housing and releasing bracket in response to sensor, wherein, described housing comprises wall, and described wall is constructed to prevent from when housing is positioned at primary importance instead of the second place carrying out interactive access to described adaptor union.
15. vehicles as claimed in claim 14, wherein, described support and sensor are arranged such that the minor increment between center beam of bumper and sensor is at least seven ten millimeters.
16. vehicles as claimed in claim 14, wherein, described support is also limited with groove, and wherein, described sensor also comprises locking lug, and described locking lug is constructed to engage with described groove when housing is positioned at the second place.
17. vehicles as claimed in claim 14, wherein, described support also comprises biased pin, and described pin is constructed to optionally keep housing to be positioned at primary importance, until sensor is attached to housing.
18. vehicles as claimed in claim 14, wherein, described support also limits by the plane lug being ultra sonically welded to described inside face.
19. vehicles as claimed in claim 18, wherein, the thickness of described plane lug is between one millimeter to three millimeters.
20. vehicles as claimed in claim 18, wherein, the material of described plane lug is identical with the material of described bumper/spoiler cover.
21. 1 kinds of vehicles, comprising:
Center beam of bumper;
Bumper/spoiler cover, comprises inside face;
Support, is arranged between described center beam of bumper and described bumper/spoiler cover, and described support is limited with keyhole and is bonded to the pedestal of described inside face;
Sensor, comprises key, adaptor union and clip, and described key is constructed to engage with described keyhole, and described sensor is constructed to optionally rotate between the first position and the second position,
Wherein, described clip is constructed to prevent from when sensor is positioned at primary importance instead of the second place carrying out interactive access to described adaptor union.
22. vehicles as claimed in claim 21, wherein, described clip comprises arm, wherein, described sensor definition is porose, and described clip also comprises projection, described projection is constructed to engage to locate described clip with described hole, thus makes the nearly described adaptor union of described arm rest and prevent from carrying out interactive access to described adaptor union.
23. vehicles as claimed in claim 22, wherein, described projection is also constructed to make in response to applying reverse rotational force to sensor and clip describedly raisedly depart from described hole.
24. vehicles as claimed in claim 21, wherein, described support is also limited with arm groove, and wherein, described clip comprises arm, and described arm is constructed to engage with described arm groove when sensor is positioned at primary importance and the second place.
25. vehicles as claimed in claim 24, wherein, described support is also limited with lug grooves, and wherein, described sensor also comprises locking lug, and described locking lug is constructed to engage with described lug grooves when sensor is positioned at the second place.
26. vehicles as claimed in claim 21, wherein, described support is also limited with the plane lug being ultra sonically welded to described inside face.
27. vehicles as claimed in claim 26, wherein, the thickness of described plane lug is between one millimeter to three millimeters.
28. vehicles as claimed in claim 26, wherein, the material of described plane lug is identical with the material of described bumper/spoiler cover.
CN201410042173.XA 2013-10-07 2014-01-28 Bonding and rotatable vehicle sensors assembly Expired - Fee Related CN104512364B (en)

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