CN104494179A - Two-stage five-drum forming machine for giant all-steel radial tire - Google Patents
Two-stage five-drum forming machine for giant all-steel radial tire Download PDFInfo
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- CN104494179A CN104494179A CN201410821051.0A CN201410821051A CN104494179A CN 104494179 A CN104494179 A CN 104494179A CN 201410821051 A CN201410821051 A CN 201410821051A CN 104494179 A CN104494179 A CN 104494179A
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Abstract
The invention discloses a two-stage five-drum forming machine for a giant all-steel radial tire. The two-stage five-drum forming machine comprises a tire body affixing device, two forming devices, a belt layer affixing device, a shaping device, a matched facility of each device, and a transfer device, wherein the two forming devices, the belt layer affixing device and the matched facilities of the two forming devices and the belt layer affixing device are arranged at one side of the transfer device, and the tire body affixing device, the shaping device and the matched facilities of the tire body affixing device and the shaping device are arranged at the other side of the transfer device; the two forming devices are arranged side by side, and the tire body affixing device is correspondingly arranged between the two forming devices; the belt layer affixing device is opposite to the shaping device, and the tire body affixing device, the two forming devices and the matched facilities of the tire body affixing device and the two forming devices, and the transfer device form a first-stage forming machine; the belt layer affixing device, the two forming devices and the matched facilities of the belt layer affixing device and the two forming devices form a second-stage forming machine. According to the two-stage five-drum forming machine provided by the invention, each drum is reasonably distributed, and the tire preparing time of each drum is evenly distributed, so that the production efficiency is improved.
Description
(1) technical field:
The present invention relates to tyre building machine, be specially a kind of all-steel giant radial secondary method five drum forming machine.
(2) background technology:
All steel large tyre-forming machine is the key equipment of all-steel giant radial (hub diameter R49 cun ~ R63 cun), and existing equipment is generally all-steel giant radial tire once-through method three-drum forming machine and all-steel giant radial secondary method four drum forming machine.
All-steel giant radial tire once-through method three-drum forming machine is capsule shaping drum, and a belt fit drum and setting drum complete the tire building of various sizing material, all-steel giant radial secondary method four drum forming machine (if application publication number is " all-steel load-bearing radial tire secondary method forming machine " application for a patent for invention of CN103358575A) is a carcass ply up drum, an assembly drum, belt fit drum and setting drum complete the tire building of various sizing material, on each drum, the laminating roll extrusion time of sizing material is not identical, general carcass ply up drum has been fitted needs 2.5 hours, assembly drum laminating roll extrusion completes and needs 3.5 hours, the laminating of band bundle drum completes and needs 1.5 hours, setting drum has been fitted needs 2.5 hours, the time of making tire on each drum is caused not mate like this, production efficiency is lower.
(3) summary of the invention:
For the deficiencies in the prior art, technical problem to be solved by this invention proposes a kind of high performance requirements meeting production all-steel giant radial (hub diameter R49 cun ~ R63 cun), and all-steel giant radial secondary method five drum forming machine that can effectively enhance productivity.
All-steel giant radial secondary method five drum forming machine that can solve the problems of the technologies described above, its technical scheme comprises carcass laminating apparatus, two shaped devices, belt laminating apparatus, the auxiliary facility of shaping equipment and each device and transfer device, two shaped devices and belt laminating apparatus and respective auxiliary facility thereof are located at transfer device side, described carcass laminating apparatus and shaping equipment and respective auxiliary facility thereof are located at transfer device opposite side, two described shaped devices are arranged side by side, the position of described carcass laminating apparatus is corresponding between two shaped devices, the position of described belt laminating apparatus is relative with shaping equipment, described carcass laminating apparatus, two shaped devices and respective auxiliary facility thereof and transfer device composition first paragraph forming machine, described belt laminating apparatus, shaping equipment and respective auxiliary facility thereof composition second segment forming machine.
A kind of structure of described shaped device comprises assembly drum, assembly drum mainframe box and tailstock by being installed on perpendicular to the guide rail mechanism of transfer device center line on assembly drum lathe bed, described assembly drum mainframe box is attached thereto in one end of assembly drum, described tailstock is located at the assembly drum other end and is shifted out assembly drum lathe bed by the guide rail mechanism being parallel to transfer device center line, abdicates the path that assembly drum arrives transfer device center line; Mobile assembly drum is located on assembly drum mainframe box into and out of the driving mechanism in transfer device region.
Further being designed to: the guide rail mechanism being parallel to transfer device center line is located between two assembly drum lathe beds, and described tailstock arranges one, is that two assembly drums share.
A kind of structure of described carcass laminating apparatus comprises by being installed on carcass ply up drum on carcass ply up drum lathe bed and carcass ply up drum main spindle box perpendicular to the guide rail mechanism of transfer device center line, described carcass ply up drum main spindle box connects carcass ply up drum, and mobile carcass ply up drum is located on carcass ply up drum main spindle box into and out of the driving mechanism in transfer device region.
A kind of knot of described belt laminating apparatus comprises by being installed on belt drum on belt laminating lathe bed and belt transmission ring perpendicular to the guide rail mechanism of transfer device center line, described belt drum connects the belt laminating main spindle box be fixedly arranged on ground, and mobile belt transmission ring is located on belt laminating lathe bed into and out of the driving mechanism in transfer device region.
A kind of structure of described shaping equipment comprises by being installed on setting drum on setting drum lathe bed and setting drum main spindle box perpendicular to the guide rail mechanism of transfer device center line, described setting drum main spindle box connects setting drum, and mobile setting drum is located on setting drum lathe bed into and out of the driving mechanism in transfer device region.
A kind of structure of described transfer device comprises suspension, mobile platform, elevating mechanism, telescoping mechanism and carcass transmission ring, described suspension upper berth is set in the track of transfer device center line both sides, described mobile platform is slidably mounted on track, described elevating mechanism is installed on mobile platform, described telescoping mechanism is installed on elevating mechanism, and described carcass transmission ring is located on telescoping mechanism.
Beneficial effect of the present invention:
All-steel giant radial secondary method five drum forming machine of the present invention by analyzing the tire time of doing of each drum, each bulging position of rational deployment, each drum of uniform distribution do the tire time, enhance productivity with this.
(4) accompanying drawing illustrates:
Fig. 1 is the structural representation of one embodiment of the present invention.
Fig. 2 is the A-A schematic diagram in Fig. 1.
Fig. 3 is the B-B schematic diagram in Fig. 1.
Figure number identifies: 1, carcass laminating apparatus; 2, shaped device; 3, belt laminating apparatus; 4, shaping equipment; 5, transfer device; 6, assembly drum; 7, assembly drum mainframe box; 8, tailstock; 9, assembly drum lathe bed; 10, the positive turn-up mechanism of machinery; 11, carcass ply up drum lathe bed; 12, carcass ply up drum; 13, carcass ply up drum main spindle box; 14, belt laminating lathe bed; 15, belt drum; 16, belt laminating main spindle box; 17, belt transmission ring; 18, setting drum lathe bed; 19, setting drum; 20, setting drum main spindle box; 21, suspension; 22, mobile platform; 23, elevating mechanism; 24, telescoping mechanism; 25, carcass transmission ring; 26, bracing or strutting arrangement; 27, bulk supply device; 28, belt feeding device; 29, wind; 30, rolling device.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing illustrated embodiment, technical scheme of the present invention is described further.
All-steel giant radial secondary method five drum forming machine of the present invention comprises auxiliary facility and the transfer device 5 of a carcass laminating apparatus 1, two shaped devices 2, belt laminating apparatus, 3, shaping equipment 4 and each device.
Described transfer device 5 comprises suspension 21, mobile platform 22, elevating mechanism 23, telescoping mechanism 24 and carcass transmission ring 25, described suspension 21 arranges (unsettled) by the horizontal forward and backward of upright supports, described suspension 21 is arranged left and right two tracks of horizontal forward and backward, the center line between left and right two tracks is the center line of transfer device 5; Described mobile platform 22 is slidably mounted on left and right track by slide, described elevating mechanism 23 is installed bottom mobile platform 22, described telescoping mechanism 24 is installed bottom elevating mechanism 23, and described carcass transmission ring 25 is installed on telescoping mechanism 24, as shown in Figure 1, 2.
Before two shaped devices 2, after be located at rear on the left of transfer device 5 side by side, described carcass laminating apparatus 1 is located at rear on the right side of transfer device 5, the position of carcass laminating apparatus 1 is corresponding in the middle of two shaped devices 2, described belt laminating apparatus 3 is located at front on the left of transfer device 5, front on the right side of transfer device 5 is located at by described shaping equipment 4, shaping equipment 4 position is relative with belt laminating apparatus 3 position, described carcass laminating apparatus 1, two shaped devices 2 and respective auxiliary facility thereof and transfer device 5 form first paragraph forming machine, described belt laminating apparatus 3, shaping equipment 4 and respective auxiliary facility composition second segment forming machine thereof, as shown in Figure 1.
Each shaped device 2 includes assembly drum 6, assembly drum mainframe box 7, tailstock 8 and assembly drum lathe bed 9, described assembly drum lathe bed 9 is equipped with a left side, before dextrad, rear two guide rails (with transfer device 5 central axis), described assembly drum 6, assembly drum mainframe box 7 and tailstock 8 are all slidably mounted on guide rail by respective slide, assembly drum 6 mediates, assembly drum mainframe box 7 to be located on the left of assembly drum 6 and to be connected assembly drum 6, tailstock 8 is located on the right side of assembly drum 6, assembly drum mainframe box 7 and tailstock 8 are equipped with the positive turn-up mechanism 10 of the machinery coordinated with assembly drum 6, corresponding to the position of tailstock 8, two, the left and right guide rail arranging forward and backward between the guide rail of forward and backward assembly drum lathe bed 9 shifts out assembly drum lathe bed 9 for tailstock 8, a tailstock 8 can be selected to be that two assembly drums 6 share, independent bracing or strutting arrangement 26 is configured with during two assembly drum 6 roll extrusion, so that roll forming fetus separately, driving mechanism is located on assembly drum mainframe box 7, drive assembly drum 6 into and out of transfer device 5 region when tailstock 8 is dodged, laser lamp device and rolling device etc. is configured with, as shown in Figure 1 and Figure 2 corresponding to each assembly drum 8.
Described carcass laminating apparatus 1 includes carcass ply up drum lathe bed 11, carcass ply up drum 12 and carcass ply up drum main spindle box 13, described carcass ply up drum lathe bed 11 is equipped with a left side, two, the front and back guide rail (with transfer device 5 central axis) of dextrad, described carcass ply up drum 12 and carcass ply up drum main spindle box 13 are slidably mounted on guide rail by respective slide, described carcass ply up drum main spindle box 13 connects carcass ply up drum 12 on the right side of carcass ply up drum 12, driving mechanism is located on carcass ply up drum main spindle box 13, carcass ply up drum 12 is driven to enter, go out transfer device 5 region, be provided with bulk supply device 27 corresponding to carcass laminating apparatus 1, be supportingly provided with operating platform, press-roller device and laser lamp device etc., as shown in Figure 1 and Figure 2.
Described belt laminating apparatus 3 includes belt laminating lathe bed 14, belt drum 15, belt laminating main spindle box 16 and belt transmission ring 17, described belt laminating lathe bed 14 is equipped with a left side, two, the front and back guide rail (with transfer device 5 central axis) of dextrad, described belt drum 15 and belt transmission ring 17 are slidably mounted on guide rail by respective slide, described belt laminating main spindle box 16 is located on the left of belt drum 15 and is connected belt drum 15, belt laminating main spindle box 16 is installed on the ground outside belt laminating lathe bed 14, described belt transmission ring 17 is located on the right side of belt drum 15, driving mechanism is located on belt laminating lathe bed 14, belt transmission ring 17 is driven to enter, go out transfer device 5 region, be provided with belt feeding device 28 corresponding to belt laminating apparatus 3, the configuration of belt laminating apparatus 3 includes operating platform, laser lamp device and press-roller device etc., as shown in Figure 1, Figure 3.
Described shaping equipment 4 includes setting drum lathe bed 18, setting drum 19 and setting drum main spindle box 20, described setting drum lathe bed 18 is equipped with two, the front and back guide rail (guide rail of fitting on lathe bed 14 with belt is connected) of left and right, described setting drum 19 and setting drum main spindle box 20 are slidably mounted on guide rail by respective slide, described setting drum main spindle box 20 is attached thereto on the right side of setting drum 19, driving mechanism is located on setting drum lathe bed 18, drives setting drum 19 into and out of transfer device 5 region; Shaping equipment 4 is provided with laser lamp device, wind 29 and rolling device 30, as shown in Figure 1, Figure 3.
The shaping fetus process of the present invention:
1, cord led out by bulk supply device 27, carry, cut-to-length, carcass ply up drum 12 fits into bandage.
2, carcass ply up drum 12 moves to the center of transfer device 5, and the carcass transmission ring 25 of transfer device 5 clamps bandage, and carcass ply up drum 12 moves the center being retracted into bulk supply device 27.
3, assembly drum 6 shrinks and moves to transfer device 5 center, and carcass transmission ring 25 unclamps and is placed on assembly drum 6 by bandage.
4, assembly drum 6 return back to rolling device center, and tailstock 8 enters guideway centreline and supports assembly drum 6, and after cylindrical shell material centering, assembly drum 6 is expanded to forming diameter, and the positive turn-up mechanism 10 pairs of steel wire curtain clothes of machinery carry out positive anti-package, rear roller compaction sizing material.
5, first stage building complete after, assembly drum 6 proceeds to transfer device 5 center, carcass transmission ring 25 shrink clamping fetus, assembly drum 6 radial contraction folding drum after be retracted into rolling device center.
6, simultaneously by above step can on another assembly drum 6 another fetus shaping.
7, on belt drum 15, laminating makes belt curtain cloth cylinder.
8, transfer device 5 is transmitted the first stage building fetus come to be fixed by sizing lock dog, setting drum 19 moves to rolling device 30 center, and the support of setting drum 19 is propped up, and is pressed onto the pressure that technique is specified in then filling.
9, belt curtain cloth cylinder is delivered on stereotyped fetus by belt transmission ring 17, the parts such as the belt of rolling device 30 roll extrusion afterwards and winding tread rubber.
10, unload tire to be put on fetus storage rack.
During whole molding procedure, because assembly drum 6 operating time is longer, therefore two sleeve forming devices 2 are adopted to carry out the working time of each assembly drum 6 of uniform distribution.
Described five drums can work simultaneously, independent roll extrusion, laminating sizing material, while raising tire quality, ensure that production efficiency.
The foregoing is only the preferred embodiment of the present invention; for those skilled in the art; under the prerequisite not departing from design principle of the present invention, can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (7)
1. all-steel giant radial secondary method five drum forming machine, it is characterized in that: comprise carcass laminating apparatus (1), two shaped devices (2), belt laminating apparatus (3), the auxiliary facility of shaping equipment (4) and each device and transfer device (5), two shaped devices (2) and belt laminating apparatus and respective auxiliary facility thereof are located at transfer device (5) side, described carcass laminating apparatus and shaping equipment and respective auxiliary facility thereof are located at transfer device (5) opposite side, two described shaped devices (2) are arranged side by side, the position of described carcass laminating apparatus (1) is corresponding between two shaped devices (2), the position of described belt laminating apparatus (3) is relative with shaping equipment (4), described carcass laminating apparatus (1), two shaped devices (2) and respective auxiliary facility thereof and transfer device (5) composition first paragraph forming machine, described belt laminating apparatus (3), shaping equipment (4) and respective auxiliary facility composition second segment forming machine thereof.
2. all-steel giant radial secondary method five drum forming machine according to claim 1, it is characterized in that: described shaped device (2) comprises the assembly drum (6) by being installed on perpendicular to the guide rail mechanism of transfer device (5) center line on assembly drum lathe bed (9), assembly drum mainframe box (7) and tailstock (8), described assembly drum mainframe box (7) is attached thereto in one end of assembly drum (6), described tailstock (8) is located at assembly drum (6) other end and is shifted out assembly drum lathe bed (9) by the guide rail mechanism being parallel to transfer device (5) center line, abdicate the path that assembly drum (6) arrives transfer device (5) center line, mobile assembly drum (6) is located on assembly drum mainframe box (7) into and out of the driving mechanism in transfer device (5) region.
3. all-steel giant radial secondary method five drum forming machine according to claim 2, it is characterized in that: the guide rail mechanism being parallel to transfer device (5) center line is located between two assembly drum lathe beds (9), described tailstock (8) arranges one, is two assembly drums (6) sharing.
4. according to all-steel giant radial secondary method five drum forming machine in claims 1 to 3 described in any one, it is characterized in that: described carcass laminating apparatus (1) comprises by being installed on carcass ply up drum (12) on carcass ply up drum lathe bed (11) and carcass ply up drum main spindle box (13) perpendicular to the guide rail mechanism of transfer device (5) center line, described carcass ply up drum main spindle box (13) connects carcass ply up drum (12), mobile carcass ply up drum (12) enters, the driving mechanism going out transfer device (5) region is located on carcass ply up drum main spindle box (13).
5. according to all-steel giant radial secondary method five drum forming machine in claims 1 to 3 described in any one, it is characterized in that: described belt laminating apparatus (3) comprises by being installed on belt drum (15) on belt laminating lathe bed (14) and belt transmission ring (17) perpendicular to the guide rail mechanism of transfer device (5) center line, described belt drum (15) connects belt laminating main spindle box (16) be fixedly arranged on ground, mobile belt transmission ring (17) is entered, the driving mechanism going out transfer device (5) region is located on belt laminating lathe bed (14).
6. according to all-steel giant radial secondary method five drum forming machine in claims 1 to 3 described in any one, it is characterized in that: described shaping equipment (4) comprises by being installed on setting drum (19) on setting drum lathe bed (18) and setting drum main spindle box (20) perpendicular to the guide rail mechanism of transfer device (5) center line, described setting drum main spindle box (20) connects setting drum (19), and mobile setting drum (19) is located on setting drum lathe bed (18) into and out of the driving mechanism in transfer device (5) region.
7. according to all-steel giant radial secondary method five drum forming machine in claims 1 to 3 described in any one, it is characterized in that: described transfer device (5) comprises suspension (21), mobile platform (22), elevating mechanism (23), telescoping mechanism (24) and carcass transmission ring (25), described suspension (21) upper berth is set in the track of transfer device (5) center line both sides, described mobile platform (22) is slidably mounted on track, described elevating mechanism (23) is installed on mobile platform (22), described telescoping mechanism (24) is installed on elevating mechanism (23), described carcass transmission ring (25) is located on telescoping mechanism (24).
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| CN201410821051.0A CN104494179B (en) | 2014-12-25 | 2014-12-25 | Two-stage five-drum forming machine for giant all-steel radial tire |
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| CN201410821051.0A CN104494179B (en) | 2014-12-25 | 2014-12-25 | Two-stage five-drum forming machine for giant all-steel radial tire |
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| CN104494179B CN104494179B (en) | 2017-02-22 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105216352A (en) * | 2015-09-30 | 2016-01-06 | 青岛软控机电工程有限公司 | engineering radial tire forming machine and forming method |
| CN108928024A (en) * | 2018-07-25 | 2018-12-04 | 联亚智能科技（苏州）有限公司 | A kind of Wrapping formed device group of tread package and tire shaping apparatus |
| CN110091531A (en) * | 2018-01-31 | 2019-08-06 | 福建建阳龙翔科技开发有限公司 | Mobile drum-type make-up machine |
| CN110341222A (en) * | 2018-04-02 | 2019-10-18 | 天津赛象机电工程有限公司 | A kind of more drum tire processing unit (plant)s |
| CN111873505A (en) * | 2020-07-23 | 2020-11-03 | 北京敬业机械设备有限公司 | Single-person high-efficiency flat-drum laminating secondary method forming machine for semisteel radial tire |
| CN114454529A (en) * | 2022-02-02 | 2022-05-10 | 北京智思迪科技有限公司 | Servo motor driven forward and backward wrapping mechanism of agricultural radial tire forming machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105216352A (en) * | 2015-09-30 | 2016-01-06 | 青岛软控机电工程有限公司 | engineering radial tire forming machine and forming method |
| CN110091531A (en) * | 2018-01-31 | 2019-08-06 | 福建建阳龙翔科技开发有限公司 | Mobile drum-type make-up machine |
| CN110341222A (en) * | 2018-04-02 | 2019-10-18 | 天津赛象机电工程有限公司 | A kind of more drum tire processing unit (plant)s |
| CN108928024A (en) * | 2018-07-25 | 2018-12-04 | 联亚智能科技（苏州）有限公司 | A kind of Wrapping formed device group of tread package and tire shaping apparatus |
| CN111873505A (en) * | 2020-07-23 | 2020-11-03 | 北京敬业机械设备有限公司 | Single-person high-efficiency flat-drum laminating secondary method forming machine for semisteel radial tire |
| CN114454529A (en) * | 2022-02-02 | 2022-05-10 | 北京智思迪科技有限公司 | Servo motor driven forward and backward wrapping mechanism of agricultural radial tire forming machine |
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Address after: 541002 Guilin in the Guangxi Zhuang Autonomous Region City General Road No. 24 Applicant after: GUILIN RUBBER MACHINERY CO., LTD. Address before: 541002 Guilin in the Guangxi Zhuang Autonomous Region City General Road No. 24 Applicant before: Guilin Rubber Machinery Factory |
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