CN104493142A - On-line flash removal device for vehicle wheel blank - Google Patents
On-line flash removal device for vehicle wheel blank Download PDFInfo
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- CN104493142A CN104493142A CN201410489082.0A CN201410489082A CN104493142A CN 104493142 A CN104493142 A CN 104493142A CN 201410489082 A CN201410489082 A CN 201410489082A CN 104493142 A CN104493142 A CN 104493142A
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- fixed
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- blank
- slide unit
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a on-line flash removal device for a vehicle wheel blank, which comprises a frame, a four-jaw chuck, air cylinders, servo motors, a disc milling cutter, a synchronizing mechanism and the like, wherein the cold/hot state of the blank is identified by a temperature sensor, a middle air cylinder rod rises up, and clamping air cylinders center the vehicle wheel via the synchronizing mechanism; the lifting air cylinders enable a roller way and the blank to fall to a position above the four-jaw chuck, a wedge block at the top end of a built-in air cylinder enables four radial blocks to tighten a lower wheel rim from the inside, and a compression air cylinder enable a polytetrafluoroethylene pressing plate to press an upper wheel rim; the servo motor I drives the four-jaw chuck to rotate, and an optoelectronic switch finds out the position of flash according to an identification mark on the blank; a driving motor drives the disc milling cutter to rotate via a synchronous belt; a servo electric cylinder and the servo motor II realizes the movement locus of the disc milling cutter in the corresponding state according to the cold/hot state of the blank, which is identified by the temperature sensor, and the flash can be removed when the disc milling cutter touches the flash.
Description
Technical field
The present invention relates to a kind of machinery processing apparatus, relate in particular to a kind of topping machanism.
Background technology
At present in the production process of aluminum-alloy wheel, there are three kinds of moulding process namely to cast, forge, spinning.Wherein spinning process is due to its good manufacturability, praise highly by increasing enterprise, but cast blank produce the overlap at four matched moulds places, can impact the inside wheel tissue after spinning if do not removed.Traditional method, after being cooled in water by blank, it is removed on special machining center, and this method not only amount of labour is large, and efficiency is low.
In addition, a kind of green production process is constantly being put into practice, namely after rough-cast without dipping in water cooling, hot blank is directly removed joint fin, is then carried out spinning, again need not be heated before such spinning, very save the energy.But hot blank deflashing can not carry out manual intervention again, so its on-line automatic deflashing must be realized.In addition, in order to ensure the continuity of sliver in production process, when die casting machine mold exchange, often need the blank manually putting into cold conditions on logistics roller-way, because the wheel blanks overall size of cold and hot is different, so require that equipment must realize the automatic switching function of cold and hot deflashing program.
Summary of the invention
The object of the invention is to provide a kind of wheel deburring apparatus, it can realize the online deflashing function of cold conditions and hot wheel spinning blank.
To achieve these goals, technical scheme of the present invention is: the online deburring apparatus of wheel blanks, by frame, servomotor I, guiding mechanism, fixed head, bearing block, chuck, built-in cylinder, radial block, roller-way, optoelectronic switch, polytetrafluoro pressing plate, pressure sensor, pressure head, fairlead, lead, compression cylinder, temperature sensor, lift cylinder, guide rail I, horizontal slide unit, servo electric jar, lifter plate, drive motors, Timing Belt, vertical slide unit, servomotor II, wire rod quality, left skateboard, cylinder placed in the middle, right slide plate, clamping cylinder, guide rail II, lazy-tongs and gripper shoe formed, servomotor I and two lift cylinders are fixed on below fixed head, chuck is arranged in the bearing block above fixed head by bearing, four radial blocks realize synchronization action by the wedge on built-in cylinder top, pass through spring reset, guiding mechanism is arranged on below roller-way, hinged below the output of lift cylinder and roller-way.Compression cylinder is fixed on the top of frame, and its take-off lever is connected with lead, and the fairlead coordinated with lead is arranged on the below on frame top.
Be provided with vertical slide unit above horizontal slide unit, horizontal slide unit is fixed on above frame by guide rail I; Horizontal slide unit is connected with the servo electric jar be fixed on the left of frame, realizes wire rod quality side-to-side movement; Top is fixed with drive motors, and the lifter plate that below is fixed with wire rod quality is connected with vertical slide unit, relies on servomotor II to realize moving up and down of wire rod quality; Drive motors is rotated by Timing Belt driving-disc milling cutter.
Be separately installed with two cylinders placed in the middle above left skateboard and right slide plate, below is fixed with lazy-tongs, and lazy-tongs are fixed on above gripper shoe; The take-off lever of clamping cylinder is connected with right slide plate, realizes being synchronized with the movement of left skateboard and right slide plate.
Below the upper wheel rim of wheel blanks, arrange 3 identification blocks, identification block and joint fin are fixed angle; With the position of the optoelectronic switch identification overlap be fixed in frame.
Blank, before Set and Positioning, passes through the cold-hot condition of the temperature sensor identification blank be arranged on above roller-way.
Polytetrafluoro pressing plate is arranged on below pressure head, prevents the wheel rim of hot blank to weigh wounded; Three pressure sensors are fixed on below pressure head, for detect polytetrafluoro pressing plate compress blank time whether smooth.
During actual use, blank identifies cold-hot condition through temperature sensor, and cylinder rod placed in the middle rises, and clamping cylinder makes wheel placed in the middle by lazy-tongs; Lift cylinder drops to above chuck under making roller-way and blank, and make four radial blocks inner by its stretching from lower rim by the wedge on built-in cylinder top, compression cylinder makes polytetrafluoro pressing plate press to wheel rim place; Servomotor I makes chuck rotate, and optoelectronic switch finds flash locations by the identification marking on blank; Drive motors makes wire rod quality rotate by Timing Belt; The blank cold-hot condition that servo electric jar and servomotor II identify according to temperature sensor, realizes the movement locus of the corresponding states of wire rod quality, when wire rod quality contact overlap makes to be removed.
The present invention in use can realize the online deflashing function of cold conditions and hot wheel spinning blank, has technique advanced person, automaticity is high, highly versatile, performance safety are stable feature simultaneously.
Accompanying drawing explanation
Fig. 1 is the left view of the online deburring apparatus of wheel blanks of the present invention.
Fig. 2 is the front view of the online deburring apparatus of wheel blanks of the present invention.
Fig. 3 is the partial front elevation view of the online deburring apparatus of wheel blanks of the present invention.
Front view when Fig. 4 is the work of wheel blanks of the present invention online deburring apparatus.
In figure, 1-frame, 2-servomotor I, 3-guiding mechanism, 4-fixed head, 5-bearing block, 6-chuck, the built-in cylinder of 7-, the radial block of 8-, 9-roller-way, 10-optoelectronic switch, 11-polytetrafluoro pressing plate, 12-pressure sensor, 13-pressure head, 14-fairlead, 15-lead, 16-compression cylinder, 17-temperature sensor, 18-lift cylinder, 19-guide rail I, the horizontal slide unit of 20-, 21-servo electric jar, 22-lifter plate, 23-drive motors, 24-Timing Belt, the vertical slide unit of 25-, 26-servomotor II, 27-wire rod quality, 28-left skateboard, 29-cylinder placed in the middle, the right slide plate of 30-, 31-clamping cylinder, 32-guide rail II, 33-lazy-tongs, 34-gripper shoe.
Detailed description of the invention
Details and the working condition of the concrete device proposed according to the present invention are described below in conjunction with accompanying drawing.
This device is by frame 1, servomotor I 2, guiding mechanism 3, fixed head 4, bearing block 5, chuck 6, built-in cylinder 7, radial block 8, roller-way 9, optoelectronic switch 10, polytetrafluoro pressing plate 11, pressure sensor 12, pressure head 13, fairlead 14, lead 15, compression cylinder 16, temperature sensor 17, lift cylinder 18, guide rail I 19, horizontal slide unit 20, servo electric jar 21, lifter plate 22, drive motors 23, Timing Belt 24, vertical slide unit 25, servomotor II 26, wire rod quality 27, left skateboard 28, cylinder 29 placed in the middle, right slide plate 30, clamping cylinder 31, guide rail II 32, lazy-tongs 33 and gripper shoe 34 formed, servomotor I 2 and two lift cylinders 18 are fixed on below fixed head 4, chuck 6 is arranged in the bearing block 5 above fixed head 4 by bearing, four radial blocks 8 realize synchronization action by the wedge on built-in cylinder 7 top, pass through spring reset, guiding mechanism 3 is arranged on below roller-way 9, hinged below the output of lift cylinder 18 and roller-way 9.Compression cylinder 16 is fixed on the top of frame 1, and its take-off lever is connected with lead 15, and the fairlead 14 coordinated with lead 15 is arranged on the below on frame 1 top.
Be provided with vertical slide unit 25 above horizontal slide unit 20, horizontal slide unit 20 is fixed on above frame 1 by guide rail I 19; Horizontal slide unit 20 is connected with the servo electric jar 21 be fixed on the left of frame 1, realizes wire rod quality 27 side-to-side movement; Top is fixed with drive motors 23, and the lifter plate 22 that below is fixed with wire rod quality 27 is connected with vertical slide unit 25, relies on servomotor II 26 to realize moving up and down of wire rod quality 27; Drive motors 23 is rotated by Timing Belt 24 driving-disc milling cutter 27.
Be separately installed with two cylinders 29 placed in the middle above left skateboard 28 and right slide plate 30, below is fixed with lazy-tongs 33, lazy-tongs 33 be supported and fixed on above gripper shoe 34; The take-off lever of clamping cylinder 31 is connected with right slide plate 30, realizes being synchronized with the movement of left skateboard 28 and right slide plate 30.
Below the upper wheel rim of wheel blanks, do 3 identification blocks, identification block and joint fin are fixed angle; The position of overlap is identified with the optoelectronic switch 10 be fixed in frame 1.
Blank, before Set and Positioning, identifies the cold-hot condition of blank through the temperature sensor 17 be arranged on above roller-way 9.
Polytetrafluoro pressing plate 11 is arranged on below pressure head 13, prevents the wheel rim of hot blank to weigh wounded; Whether three pressure sensors 12 are fixed on below pressure head 13, smooth for detecting when polytetrafluoro pressing plate 11 compresses blank.
In the course of the work, blank identifies cold-hot condition through temperature sensor 17, and cylinder 29 bar placed in the middle rises, and clamping cylinder 31 makes wheel placed in the middle by lazy-tongs 33; Lift cylinder 18 drops under making roller-way 9 and blank above chuck 6, and make four radial blocks 8 inner by its stretching from lower rim by the wedge on built-in cylinder 7 top, compression cylinder 16 makes polytetrafluoro pressing plate 11 press to wheel rim place; Servomotor I 2 makes chuck 6 rotate, and optoelectronic switch 10 finds flash locations by the identification marking on blank; Drive motors 23 makes wire rod quality 27 rotate by Timing Belt 24; The blank cold-hot condition that servo electric jar 21 and servomotor II 26 identify according to temperature sensor 17, realizes the movement locus of the corresponding states of wire rod quality 27, makes to be removed when wire rod quality 27 contacts overlap.
Claims (3)
1. the online deburring apparatus of wheel blanks, by frame (1), servomotor I (2), guiding mechanism (3), fixed head (4), bearing block (5), chuck (6), built-in cylinder (7), radial block (8), roller-way (9), optoelectronic switch (10), polytetrafluoro pressing plate (11), pressure sensor (12), pressure head (13), fairlead (14), lead (15), compression cylinder (16), temperature sensor (17), lift cylinder (18), guide rail I (19), horizontal slide unit (20), servo electric jar (21), lifter plate (22), drive motors (23), Timing Belt (24), vertical slide unit (25), servomotor II (26), wire rod quality (27), left skateboard (28), cylinder placed in the middle (29), right slide plate (30), clamping cylinder (31), guide rail II (32), lazy-tongs (33) and gripper shoe (34) formed, and it is characterized in that: servomotor I (2) and two lift cylinders (18) are fixed on fixed head (4) below, chuck (6) is arranged in the bearing block (5) of fixed head (4) top by bearing, four radial blocks (8) realize synchronization action by the wedge on built-in cylinder (7) top, pass through spring reset, guiding mechanism (3) is arranged on roller-way (9) below, hinged below the output of lift cylinder (18) and roller-way (9),
Compression cylinder (16) is fixed on the top of frame (1), and its take-off lever is connected with lead (15), and the fairlead (14) coordinated with lead (15) is arranged on the below on frame (1) top;
Horizontal slide unit (20) top is provided with vertical slide unit (25), and horizontal slide unit (20) is fixed on frame (1) top by guide rail I (19); Horizontal slide unit 20 is connected with the servo electric jar (21) being fixed on frame (1) left side, realizes wire rod quality (27) side-to-side movement; Top is fixed with drive motors (23), and the lifter plate (22) that below is fixed with wire rod quality (27) is connected with vertical slide unit (25), relies on servomotor II (26) to realize moving up and down of wire rod quality (27); Drive motors (23) is rotated by Timing Belt (24) driving-disc milling cutter (27);
Left skateboard (28) and right slide plate (30) top are separately installed with two cylinders placed in the middle (29), and below is fixed with lazy-tongs (33), and lazy-tongs (33) are fixed on gripper shoe (34) top; The take-off lever of clamping cylinder (31) is connected with right slide plate (30), realizes being synchronized with the movement of left skateboard (28) and right slide plate (30).
2. the online deburring apparatus of wheel blanks according to claim 1, is characterized in that: below the upper wheel rim of wheel blanks, arrange 3 identification blocks, identification block and joint fin are fixed angle; The upper fixed light electric switch (10) of frame (1).
3. the online deburring apparatus of wheel blanks according to claim 1, is characterized in that: polytetrafluoro pressing plate (11) is arranged on pressure head (13) below, and three pressure sensors (12) are fixed on pressure head (13) below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410489082.0A CN104493142B (en) | 2014-09-23 | 2014-09-23 | The online deburring apparatus of wheel blanks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410489082.0A CN104493142B (en) | 2014-09-23 | 2014-09-23 | The online deburring apparatus of wheel blanks |
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| Publication Number | Publication Date |
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| CN104493142A true CN104493142A (en) | 2015-04-08 |
| CN104493142B CN104493142B (en) | 2016-08-24 |
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| CN201410489082.0A Active CN104493142B (en) | 2014-09-23 | 2014-09-23 | The online deburring apparatus of wheel blanks |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414663A (en) * | 2015-12-21 | 2016-03-23 | 浙江今跃机械科技开发有限公司 | Riser cutting machine for hubs |
| CN105921723A (en) * | 2015-12-29 | 2016-09-07 | 中信戴卡股份有限公司 | Wheel blank shaping device |
| CN106955939A (en) * | 2017-05-22 | 2017-07-18 | 中信戴卡股份有限公司 | The online induction heating apparatus of wheel blanks |
| CN107336022A (en) * | 2017-07-21 | 2017-11-10 | 中信戴卡股份有限公司 | A kind of wheel blanks locating wheel lip apparatus for correcting |
| CN114211309A (en) * | 2021-12-17 | 2022-03-22 | 江苏永炬锻造有限公司 | Open die forging disc flash detection equipment and use method thereof |
| CN114309810A (en) * | 2021-12-01 | 2022-04-12 | 北京卫星环境工程研究所 | Automatic spinning device for edge slotting forming of stainless steel heat sink plate |
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| JPH03268859A (en) * | 1990-03-20 | 1991-11-29 | Endo Kogyo Kk | Method for removing flash in aluminum wheel and apparatus for removing flash in flange for aluminum wheel |
| US5112170A (en) * | 1990-03-20 | 1992-05-12 | Endo Kogyo Co., Ltd. | Casting fin removing apparatus for aluminum wheel |
| CN102554199A (en) * | 2012-02-24 | 2012-07-11 | 中信戴卡轮毂制造股份有限公司 | Wheel blank flash removal device |
| CN102921934A (en) * | 2012-11-26 | 2013-02-13 | 中信戴卡股份有限公司 | Deflashing device for wheel blank |
| CN103691917A (en) * | 2013-12-30 | 2014-04-02 | 凯斯曼秦皇岛汽车零部件制造有限公司 | Flash removing device for aluminum castings |
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| CN204159849U (en) * | 2014-09-23 | 2015-02-18 | 中信戴卡股份有限公司 | The online deburring apparatus of wheel blanks |
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2014
- 2014-09-23 CN CN201410489082.0A patent/CN104493142B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH03268859A (en) * | 1990-03-20 | 1991-11-29 | Endo Kogyo Kk | Method for removing flash in aluminum wheel and apparatus for removing flash in flange for aluminum wheel |
| US5112170A (en) * | 1990-03-20 | 1992-05-12 | Endo Kogyo Co., Ltd. | Casting fin removing apparatus for aluminum wheel |
| CN102554199A (en) * | 2012-02-24 | 2012-07-11 | 中信戴卡轮毂制造股份有限公司 | Wheel blank flash removal device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414663A (en) * | 2015-12-21 | 2016-03-23 | 浙江今跃机械科技开发有限公司 | Riser cutting machine for hubs |
| CN105414663B (en) * | 2015-12-21 | 2017-08-25 | 浙江今跃机械科技开发有限公司 | The rising head cutting machine of wheel hub |
| CN105921723A (en) * | 2015-12-29 | 2016-09-07 | 中信戴卡股份有限公司 | Wheel blank shaping device |
| CN105921723B (en) * | 2015-12-29 | 2017-11-03 | 中信戴卡股份有限公司 | A kind of wheel blanks apparatus for shaping |
| CN106955939A (en) * | 2017-05-22 | 2017-07-18 | 中信戴卡股份有限公司 | The online induction heating apparatus of wheel blanks |
| US10499462B2 (en) | 2017-05-22 | 2019-12-03 | Citic Dicastal Co., Ltd | On-line induction heating device for wheel blank |
| CN107336022A (en) * | 2017-07-21 | 2017-11-10 | 中信戴卡股份有限公司 | A kind of wheel blanks locating wheel lip apparatus for correcting |
| CN114309810A (en) * | 2021-12-01 | 2022-04-12 | 北京卫星环境工程研究所 | Automatic spinning device for edge slotting forming of stainless steel heat sink plate |
| CN114211309A (en) * | 2021-12-17 | 2022-03-22 | 江苏永炬锻造有限公司 | Open die forging disc flash detection equipment and use method thereof |
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| CN104493142B (en) | 2016-08-24 |
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