CN105773892A - Optical lens die casting device - Google Patents
Optical lens die casting device Download PDFInfo
- Publication number
- CN105773892A CN105773892A CN201610185274.1A CN201610185274A CN105773892A CN 105773892 A CN105773892 A CN 105773892A CN 201610185274 A CN201610185274 A CN 201610185274A CN 105773892 A CN105773892 A CN 105773892A
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- China
- Prior art keywords
- die casting
- station
- optical glass
- stations
- counterdie
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C43/06—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts
- B29C43/08—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts with circular movement, e.g. mounted on rolls, turntables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/40—Moulds for making articles of definite length, i.e. discrete articles with means for cutting the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/40—Moulds for making articles of definite length, i.e. discrete articles with means for cutting the article
- B29C2043/403—Moulds for making articles of definite length, i.e. discrete articles with means for cutting the article knife blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2011/00—Optical elements, e.g. lenses, prisms
- B29L2011/0016—Lenses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses an optical lens die casting device. The optical lens die casting device comprises a press, a die casting mold and a multi-station switching device; the die casting mold consists of an upper mold and multiple lower molds; the upper mold is connected to the lower end of a pressing head of the press; and the lower molds are respectively mounted on all stations of the multi-station switching device. The multi-station switching device includes a base and a mold bracket; the mold bracket is rotationally connected with the base through a center shaft, and is provided with multiple die casting stations, cooling stations and mold rising stations capable of being switched; the die casting stations, the cooling stations and the mold rising stations are respectively connected to the lower molds through rotating shafts; and the center shaft is connected with a servo motor through a transmission part. The device performs the die casting for optical lenses; and the lenses, molded through hot pressing, timely rotate away from the die casting stations to reach the cooling stations for naturally cooling to form better internal lattice structures, so that the better optical performance of the optical lenses can be guaranteed, the quality is greatly improved, the molding pressing time is largely shortened, and the production efficiency can be improved by 5-10 times.
Description
Technical field
The present invention relates to workpiece detection technique field, be specifically related to a kind of optical glass die casting equipment.
Background technology
Along with optical device, instrument widely use society's every field, the high demand of joining of optical glass increases rapidly, and the die casting of the first operation lens blank as optical glass processing, mostly continue to use traditional drawing method, namely with mould pieces compacting on forcing press, although have employed various Automated condtrol measure at present, but still have problems and defect.Its main manifestations: 1) it is that former material bar is cut off in advance, heats to molten condition mostly, single-piece is transferred in compacting tool set and suppresses, not only cut time-consuming taking a lot of work, and movement is manually with clamp specially clamping transport, bad operation, screen is slow, and safety coefficient is relatively low, thus bring production efficiency low, it is easy to personal injury accident occurs；2) compressing later needs of eyeglass cools down rear energy molding with mould, take presser's bit time long, in order to shorten cool time, the methods adopting pressure-air to force rapid cooling at present more, this cooling means is very big to eyeglass internal crystal framework tissue effect, causes that the optical property of eyeglass declines；3) in the process of compacting continuously, pressure head and liquid cylinder piston bar temperature raise, sometimes even close to melted blank temperature, piston rod is caused to expand, decrease in strength, it is easy to the phenomenons such as deformation, locking occur, affecting fluid cylinder service life, fault rate is high, also affects Die Casting efficiency because frequently keeping in repair.Such as the problems referred to above not yet obtain ideal solution so far.
Summary of the invention
To be solved by this invention it has a problem in that the drawbacks described above overcoming prior art, it is provided that a kind of die casting equipment that can be effectively improved optical glass production efficiency and quality.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of optical glass die casting equipment, including forcing press, die casting and multistation switching device, die casting is made up of upper mould and multiple counterdie, upper mould is connected to press ram lower end, and counterdie is separately mounted on each station of multistation switching device.
Described multistation switching device includes base and die holder, die holder is connected with base turn by central shaft, it arranges several die casting stations that can switch, cooling station and stripper station, die casting station, cooling station and stripper station connect described counterdie respectively through rotating shaft, and described central shaft connects servomotor by driving member.
Described rotating shaft is connected to the action bars for overturning counterdie.
Described die casting station is arranged below mold support structure, and this die supporting mechanism has bearing, and holder top arranges extending cylinder and the cushion block being connected with its telescopic end.
Described die casting station side arranges shut-off mechanism, and this shut-off mechanism includes the upper and lower cutting knife of mutual corresponding matching, and upper and lower cutting knife is connected to compression fluid cylinder.
Described forcing press arranges piston rod cooling body.
Described forcing press arranges some adjusting nuts for adjusting beam height.
Described optical glass die casting equipment arranges controller, and this controller is connected with the pressure fluid cylinder signal of described servomotor, extending cylinder, compression fluid cylinder and forcing press respectively.
The invention has the beneficial effects as follows:
1) the optical glass die casting equipment of the present invention is when carrying out eyeglass die casting operation, central shaft and die holder can be driven to rotate by actuating servomotor, one counterdie is gone to position corresponding with upper mould below power machine close down by servomotor, will warm up the lens blank of molten condition again and send on this counterdie, then start pressure fluid cylinder and carry out eyeglass compacting.When upper mould be depressed into position by eyeglass compressing after, upper mould can be risen, actuating servomotor drives central shaft and die holder to rotate again, next counterdie is gone to position corresponding with upper mould below power machine and is closed down by servomotor, carry out the compacting of next eyeglass.Meanwhile, compressing eyeglass goes to cooling station successively and carries out natural cooling with counterdie；When molded lenses rotates to stripper station, its temperature is then reduced to molding state, can move operation handle and counterdie is overturn 180 °, and molded lenses is because of its cooling meat and naturally departs from counterdie and falls, and carefully accesses with accessing instrument.Aforesaid way carries out the die casting of optical glass, go to cooling station owing to hot-forming eyeglass leaves die casting station in time and carry out natural cooling, particularly at die casting station sequentially and when multiple cooling station is set between stripper station, molded lenses can be made to have the enough natural cooling time, so that eyeglass forms preferably internal crystal framework tissue, thereby ensure that its good optical property, even if its quality is greatly improved.Simultaneously as cooling and molding are all without taking the position of die casting station, it is therefore provided that the molding press time is greatly shortened, compared with prior art, production efficiency can improve 5 ~ 10 times.
2) setting of mold support structure can further improve eyeglass die casting quality, prevents the damage of die holder 9 simultaneously, extends its service life；
3) setting of shut-off mechanism, the intermittent heat of whole eyeglass die casting bar can be realized, namely the die casting feed end to bar is needed to heat one section by heater according to length before each eyeglass die casting, it is then sent to die casting station 15 and carries out die cast, after being cut off by shut-off mechanism again, bar is retracted into heating station and carries out the heating of next eyeglass die casting section.When every section of bar is heated, secondly namely one section of bar is preheated, owing to die casting velocity ratio is very fast, preheating section temperature drop is less, thus also accelerate the firing rate of time one section of bar, not only increase heating and eyeglass Die Casting efficiency, and the energy resource consumption of heating can be saved；
4) present invention arranges piston rod cooling body on forcing press, it is possible to reduce the adverse effect that piston rod and pressure fluid cylinder are produced that heats up that continuous casting brings；
5) configuration of middle controller of the present invention, the action of each program division, device in eyeglass press casting procedure is controlled, it is achieved the automatization of whole eyeglass Die Casting so that the orderly connection that each program is compact with this, increase substantially the production efficiency of optical glass die casting, alleviate the labor intensity of operator.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of the embodiment of the present invention one；
Fig. 2 is the structural representation of multistation switching device in Fig. 1；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the structural representation of the embodiment of the present invention two；
Fig. 5 is the structural representation of the embodiment of the present invention three, four.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described.
Embodiment one
As shown in Figure 1, Figure 2, Figure 3 shows, the optical glass die casting equipment of the present invention, including forcing press, die casting and multistation switching device.Wherein, forcing press includes guide upright post 1, crossbeam 4 and pressure head 2, and crossbeam 4 top is provided with pressure fluid cylinder 5, and pressure head 2 is installed with the piston rod 3 of pressure fluid cylinder 5 and is connected.Die casting is made up of upper mould 7 and multiple counterdie 8, and upper mould 7 is connected to press ram 2 lower end, and counterdie 8 is separately mounted on each station of multistation switching device.Described multistation switching device includes base 12 and die holder 9, and die holder 9 is connected with base 12 by central shaft 10 and bearing, and central shaft 10 connects servomotor 11 by driving member, to drive central shaft 10 and die holder 9 to rotate.Die holder 9 arranges several die casting stations 15 that can mutually switch, cooling station 16,17 and stripper station 18.Die casting station 15, cooling station 16,17 and stripper station 18 connect described counterdie 8 respectively through rotating shaft 13, when a certain counterdie 8 rotates to forcing press the position corresponding with upper mould 7, are namely in die casting station 15；Cooling station 16,17 it is in when it leaves the position of described die casting station 15；It is in stripper station 18 when extremely namely will rotate to the position of die casting station 15.Rotating shaft 13 also can connect the action bars 14 carrying out die casting eyeglass molding for overturning counterdie, and molding actuating is convenient.Forcing press also can arrange some adjusting nuts 6, it is possible to the height according to the height adjustment crossbeam 4 of counterdie 8, shortens the stroke of pressure fluid cylinder 5, improves die casting efficiency, and adjusting nut 6 can pass through screw thread and be connected with guide upright post 1.
The optical glass die casting equipment of the present invention is when carrying out eyeglass die casting operation, central shaft 10 and die holder 9 can be driven to rotate by actuating servomotor 11, one counterdie 8 is gone to position corresponding with upper mould 7 below power machine close down by servomotor 11, will warm up the lens blank of molten condition again and send on this counterdie 8, then start pressure fluid cylinder 5 and carry out eyeglass compacting.When upper mould 7 be depressed into position by eyeglass compressing after, upper mould 8 can be risen, actuating servomotor 11 drives central shaft 10 and die holder 9 to rotate again, next counterdie 8 is gone to position corresponding with upper mould 7 below power machine and is closed down by servomotor 11, carry out the compacting of next eyeglass.Meanwhile, compressing eyeglass goes to cooling station 16,17 successively and carries out natural cooling with counterdie 8；When molded lenses rotates to stripper station 18, its temperature is then reduced to molding state, can move operation handle 14 and counterdie 8 is overturn 180 °, and molded lenses is because of its cooling meat and naturally departs from counterdie 8 and falls, and carefully accesses with accessing instrument.Aforesaid way carries out the die casting of optical glass, go to cooling station 16,17 owing to hot-forming eyeglass leaves die casting station 15 in time and carry out natural cooling, particularly at die casting station 15 sequentially and when multiple cooling station 16,17 are set between stripper station 18, molded lenses can be made to have the enough natural cooling time, so that eyeglass forms preferably internal crystal framework tissue, thereby ensure that its good optical property, even if its quality is greatly improved.Simultaneously as cooling and molding are all without taking the position of die casting station 15, it is therefore provided that the molding press time is greatly shortened, compared with prior art, production efficiency respectively improves 5 ~ 10 times.
Embodiment two
In conjunction with Fig. 2, Fig. 3 referring to Fig. 4, present embodiment is the further improvement on embodiment one technical scheme basis, in order to improve eyeglass die casting quality further, prevent the damage of die holder 9 simultaneously, extend its service life, mold support structure can be arranged below at die casting station 15, this die supporting mechanism has bearing 19, bearing 19 top arranges a cushion block 21, the height of cushion block 21 end face should be substantially equal with the bottom face of counterdie 8, the freedom that counterdie 8 rotates should be ensured with die holder 9, again can not excesssive gap.Also can installing an extending cylinder 22 by connection support plate 20 on bearing 19, its telescopic end is connected with cushion block 21, and cushion block 21 is delivered to the lower section of counterdie after counterdie 8 is rotated in place again.
Embodiment three
In conjunction with Fig. 2, Fig. 3 referring to Fig. 5, as further improvement, the optical glass die casting equipment of present embodiment arranges shut-off mechanism in die casting station 15 side, and it includes the upper and lower cutting knife 24,25 of mutual corresponding matching, and upper and lower cutting knife 24,25 is connected to compression fluid cylinder I, II 23,26.This shut-off mechanism is also arranged together in combinations with die supporting mechanism, the compression fluid cylinder I 23 of upper cutter 24 can be connected by support 27 and bearing 19 top in die supporting mechanism are fixing, and the compression fluid cylinder II 26 of lower cutter 25 may be installed the bottom of described bearing 19 platen.Should try one's best die casting in the position of upper and lower cutting knife 24,25, to save the raw materials consumption of eyeglass, reduce the workload of molded lenses correction overlap simultaneously.The setting of shut-off mechanism, the intermittent heat of whole eyeglass die casting bar can be realized, namely the die casting feed end to bar is needed to heat one section by heater according to length before each eyeglass die casting, it is then sent to die casting station 15 and carries out die cast, after being cut off by shut-off mechanism again, bar is retracted into heating station and carries out the heating of next eyeglass die casting section.When every section of bar is heated, secondly namely one section of bar is preheated, owing to die casting velocity ratio is very fast, preheating section temperature drop is less, thus also accelerate the firing rate of time one section of bar, not only increase heating and eyeglass Die Casting efficiency, and the energy resource consumption of heating can be saved.
Embodiment four
In conjunction with Fig. 2,3 referring to Fig. 5, optical glass die casting equipment of the present invention further walk improvement, it is that piston rod cooling body is set on forcing press, specifically can be set with a cooling jacket 28 on piston rod 3, and be connected with cooling water recirculation system with outlet pipe 30 by water inlet pipe 29.Thus can reduce the adverse effect that piston rod 3 and pressure fluid cylinder 5 are produced that heats up that continuous casting brings.Further, described optical glass die casting equipment can also configure controller 31, this controller 31 can respectively with described servomotor 11, extending cylinder 22, compression fluid cylinder I, II 23,26, the pressure fluid cylinder 5 of forcing press and bar heating and advance and retreat system signal be connected, the action of each portion device in eyeglass press casting procedure is controlled, it is achieved the automatization of whole eyeglass Die Casting with this.
Claims (8)
1. an optical glass die casting equipment, it is characterized in that: it includes forcing press, die casting and multistation switching device, die casting is made up of upper mould and multiple counterdie, and upper mould is connected to press ram lower end, and counterdie is separately mounted on each station of multistation switching device.
2. optical glass die casting equipment as claimed in claim 1, it is characterized in that: described multistation switching device includes base and die holder, die holder is connected with base turn by central shaft, it arranges several die casting stations that can switch, cooling station and stripper station, die casting station, cooling station and stripper station connect described counterdie respectively through rotating shaft, and described central shaft connects servomotor by driving member.
3. optical glass die casting equipment as claimed in claim 2, it is characterised in that: described rotating shaft is connected to the action bars for overturning counterdie.
4. optical glass die casting equipment as claimed in claim 2, it is characterised in that: described die casting station is arranged below mold support structure, and this die supporting mechanism has bearing, and holder top arranges extending cylinder and the cushion block being connected with its telescopic end.
5. optical glass die casting equipment as claimed in claim 4, it is characterised in that: described die casting station side arranges shut-off mechanism, and this shut-off mechanism includes the upper and lower cutting knife of mutual corresponding matching, and upper and lower cutting knife is connected to compression fluid cylinder.
6. optical glass die casting equipment as claimed in claim 1, it is characterised in that: described forcing press arranges piston rod cooling body.
7. the optical glass die casting equipment as described in claim 1 or 6, it is characterised in that: described forcing press arranges some adjusting nuts for adjusting beam height.
8. the optical glass die casting equipment as described in as arbitrary in claim 1,2,4,5, it is characterized in that: described optical glass die casting equipment arranges controller, this controller is connected with the pressure fluid cylinder signal of described servomotor, extending cylinder, compression fluid cylinder and forcing press respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610185274.1A CN105773892A (en) | 2016-03-29 | 2016-03-29 | Optical lens die casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610185274.1A CN105773892A (en) | 2016-03-29 | 2016-03-29 | Optical lens die casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105773892A true CN105773892A (en) | 2016-07-20 |
Family
ID=56392346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610185274.1A Pending CN105773892A (en) | 2016-03-29 | 2016-03-29 | Optical lens die casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105773892A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106404356A (en) * | 2016-10-31 | 2017-02-15 | 维沃移动通信有限公司 | Method for obtaining Fresnel lens lines |
| CN109049467A (en) * | 2018-07-28 | 2018-12-21 | 芜湖凯兴汽车电子有限公司 | Plastics plasticator |
| CN113829169A (en) * | 2021-10-18 | 2021-12-24 | 江西欧特光学有限公司 | Equipment is got rid of to optical lens piece overlap |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20070210467A1 (en) * | 2006-03-08 | 2007-09-13 | Wen-Yih Liao | Apparatus for fabricating cover layer of optical information storage media and operating method of the same |
| CN201458960U (en) * | 2009-04-30 | 2010-05-12 | 临海市威龙眼镜机械厂 | Automatic polarized lens contour-baking forming machine |
| CN103951165A (en) * | 2014-05-14 | 2014-07-30 | 成都恒达光学有限公司 | Intelligent compression molding equipment for glass optical lens production |
| CN205439033U (en) * | 2016-03-29 | 2016-08-10 | 韩金桥 | Optical lens piece die -casting device |
-
2016
- 2016-03-29 CN CN201610185274.1A patent/CN105773892A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070210467A1 (en) * | 2006-03-08 | 2007-09-13 | Wen-Yih Liao | Apparatus for fabricating cover layer of optical information storage media and operating method of the same |
| CN201458960U (en) * | 2009-04-30 | 2010-05-12 | 临海市威龙眼镜机械厂 | Automatic polarized lens contour-baking forming machine |
| CN103951165A (en) * | 2014-05-14 | 2014-07-30 | 成都恒达光学有限公司 | Intelligent compression molding equipment for glass optical lens production |
| CN205439033U (en) * | 2016-03-29 | 2016-08-10 | 韩金桥 | Optical lens piece die -casting device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106404356A (en) * | 2016-10-31 | 2017-02-15 | 维沃移动通信有限公司 | Method for obtaining Fresnel lens lines |
| CN106404356B (en) * | 2016-10-31 | 2019-02-15 | 维沃移动通信有限公司 | A kind of acquisition methods of Fresnel Lenses lines |
| CN109049467A (en) * | 2018-07-28 | 2018-12-21 | 芜湖凯兴汽车电子有限公司 | Plastics plasticator |
| CN113829169A (en) * | 2021-10-18 | 2021-12-24 | 江西欧特光学有限公司 | Equipment is got rid of to optical lens piece overlap |
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