CN104454763A - Method for manufacturing composite material hydraulic oil cylinder and telescopic boom - Google Patents
Method for manufacturing composite material hydraulic oil cylinder and telescopic boom Download PDFInfo
- Publication number
- CN104454763A CN104454763A CN201410722406.0A CN201410722406A CN104454763A CN 104454763 A CN104454763 A CN 104454763A CN 201410722406 A CN201410722406 A CN 201410722406A CN 104454763 A CN104454763 A CN 104454763A
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- telescopic boom
- nano
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- composite material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/02—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
- B29C70/021—Combinations of fibrous reinforcement and non-fibrous material
- B29C70/025—Combinations of fibrous reinforcement and non-fibrous material with particular filler
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides a method for manufacturing a composite material hydraulic oil cylinder and a telescopic boom. The method comprises the following steps: selecting high-strength carbon fibers higher than T800 level with carbon content of 96-98% and elastic modulus of 220-255 Gpa, putting 30 parts by weight of resin, 15 parts by weight of acetone curing agent, 1.5 parts by weight of nano zeolite powder and 5 parts by weight of nano carbon fiber materials into a container, stirring the components uniformly by using a mechanical agitator to uniformly distribute the nano carbon fibers and the nano zeolite powder contained in each square centimeter, filling the uniformly mixed mixture in winding equipment, fully mixing 48.5 parts by weight of carbon fibers with the mixture through the winding equipment, and winding to a shape necessary for preparing the hydraulic oil cylinder and the telescopic boom. The novel method for manufacturing composite material hydraulic oil cylinder and telescopic boom provided by the invention can also be used for manufacturing telescopic booms, and the method has the advantages of being low in price, convenient for industrialization and high in material availability.
Description
Technical field
The present invention relates to composite material application, particularly relate to the manufacture method of a kind of composite material hydraulic jack, telescopic boom.
Background technique
In machinery industry, a lot of field all needs hydraulic mechanism, hydraulic mechanism improves modernization and the automation performance of equipment manufacture, perfect mechanical property and function, and the hydraulic thrust oil cylinder cover in current hydraulic system is all the manufactures of foundry goods cast steel, and pushing drawing rod is all manufactured by high-quality steel.Because the functional of hydraulic system and applicability are widely used, its quantity of the steel consumed, also in sharp increase, while steel increase, too increases integral installation for weight, adds overall equipment weight and will bring a large amount of energy consumptions.Because the pressure that hydraulic system need be born is high, just needs its intensity large, add that the steel of employing will leave safety coefficient, steel are than great, and integral installation is just difficult to alleviate for weight.
How can found the manufacture method of a kind of material proportion is little, quality is light, bearing capacity is strong, intensity is high advanced composite material (ACM) hydraulic jack, telescopic boom, tool is of great significance.
Summary of the invention
The technical problem to be solved in the present invention is to provide the manufacture method of a kind of composite material hydraulic jack, telescopic boom, makes that its intensity is high, lightweight, compression resistance is good, shock-resistant, long service life, safety coefficient are high.
The invention provides a kind of composite material hydraulic jack, the manufacture method of telescopic boom, select more than T800 level, carbon content is at 96%-98%, the high-strength carbon fiber of Young's modulus 220-255Gpa, by the resin of 30 weight portions, the nano-scale carbon lamination coating of the acetone curing agent of 15 weight portions and the nano-sized zeolites powder of 1.5 weight portions and 5 weight portions is put into container and is utilized mechanization stirrer to stir, reach every square centimeter of nano-scale carbon fiber contained and nano-sized zeolites powder is uniformly distributed, the mixture stirred is put in Wiring apparatus, the carbon fiber of 48.5 weight portions is fully mixed through Wiring apparatus with mixture and is wound in and prepares hydraulic jack, shape needed for telescopic boom.
After adopting such design, the present invention at least has the following advantages:
Adopt hydraulic jack, telescopic boom that method of the present invention manufactures, the proportion of the manufactured materials of hydraulic jack, telescopic boom is relieved to employing high-performance composite materials proportion of the present invention by 7.85, the proportion of composite material of the present invention can be low to moderate 1.5, can effective weight reduction 70-80%, improve performance 100%, the hydraulic jack of employing composite material manufacture, telescopic boom are not only the raising of hydraulic jack, telescopic boom matter, the functional of Novel hydraulic cylinder and effect can be improved, energy-conserving and environment-protective and carrying etc. all will be played a role and provide convenience.The present invention studies the advanced composite material (ACM) hydraulic jack of manufacture, the manufacture method of telescopic boom also can manufacture telescopic boom, inexpensive, facilitates industrialization, and material source easily seems when it's convenient and is even more important.
Composite material of the present invention can be used for manufacturing hydraulic jack, telescopic boom, is applicable to all machinery, shipping vehicle, the Aero-Space that need to install hydraulic pressure installation, engineering machinery etc.
Embodiment
The invention provides a kind of composite material hydraulic jack, the manufacture method of telescopic boom, select more than T800 level, carbon content is at 96%-98%, the high-strength carbon fiber of Young's modulus 220-255Gpa, by the resin of 30 weight portions, the nano-scale carbon lamination coating of the acetone curing agent of 15 weight portions and the nano-sized zeolites powder of 1.5 weight portions and 5 weight portions is put into container and is utilized mechanization stirrer to stir, reach nano-scale carbon fiber that square centimeter contains and nano-sized zeolites powder is uniformly distributed, the mixture stirred is put in Wiring apparatus, the carbon fiber of 48.5 weight portions is fully mixed through Wiring apparatus with mixture and is wound in and prepares hydraulic jack, shape needed for telescopic boom.
The above; it is only preferred embodiment of the present invention; not do any pro forma restriction to the present invention, those skilled in the art utilize the technology contents of above-mentioned announcement to make a little simple modification, equivalent variations or modification, all drop in protection scope of the present invention.
Claims (1)
1. a composite material hydraulic jack, the manufacture method of telescopic boom, it is characterized in that, select more than T800 level, carbon content is at 96%-98%, the high-strength carbon fiber of Young's modulus 220-255Gpa, by the resin of 30 weight portions, the nano-scale carbon lamination coating of the acetone curing agent of 15 weight portions and the nano-sized zeolites powder of 1.5 weight portions and 5 weight portions is put into container and is utilized mechanization stirrer to stir, reach every square centimeter of nano-scale carbon fiber contained and nano-sized zeolites powder is uniformly distributed, the mixture stirred is put in Wiring apparatus, the carbon fiber of 48.5 weight portions is fully mixed through Wiring apparatus with mixture and is wound in and prepares hydraulic jack, shape needed for telescopic boom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410722406.0A CN104454763B (en) | 2014-12-02 | 2014-12-02 | A kind of composite hydraulic jack or the manufacture method of telescopic arm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410722406.0A CN104454763B (en) | 2014-12-02 | 2014-12-02 | A kind of composite hydraulic jack or the manufacture method of telescopic arm |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104454763A true CN104454763A (en) | 2015-03-25 |
| CN104454763B CN104454763B (en) | 2017-01-04 |
Family
ID=52901338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410722406.0A Expired - Fee Related CN104454763B (en) | 2014-12-02 | 2014-12-02 | A kind of composite hydraulic jack or the manufacture method of telescopic arm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104454763B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105237945A (en) * | 2015-09-23 | 2016-01-13 | 荣成复合材料有限公司 | Automobile power-generating device |
| CN105331134A (en) * | 2015-11-12 | 2016-02-17 | 荣成复合材料有限公司 | Manufacturing method of engine rocking arm made of composite materials |
| CN106015158A (en) * | 2016-07-04 | 2016-10-12 | 长治清华机械厂 | Composite carbon fiber oil cylinder with oil on inner hole of piston rod |
| CN106015157A (en) * | 2016-07-04 | 2016-10-12 | 长治清华机械厂 | Composite carbon fiber oil cylinder |
| CN106015156A (en) * | 2016-07-04 | 2016-10-12 | 长治清华机械厂 | Composite carbon fiber oil cylinder capable of realizing oil supply by cylinder bottom and cylinder cover |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6275115A (en) * | 1985-09-28 | 1987-04-07 | Hitachi Constr Mach Co Ltd | Cylinder device |
| CN1535999A (en) * | 2003-04-09 | 2004-10-13 | �źӵ�����ҵ��ʽ���� | Carbon fibre composite material and mfg. method thereof |
| US20060255047A1 (en) * | 2005-05-11 | 2006-11-16 | Mitsunori Gotou | Reinforcing structure of cylinder barrel |
| CN101529101A (en) * | 2006-05-30 | 2009-09-09 | 祖姆罗有限公司 | Pressure cylinder with composite piston rod and method for preparing a composite piston rod |
| CN102563062A (en) * | 2010-10-14 | 2012-07-11 | 韦特柯格雷公司 | Thick walled composite tubular and method of making |
| CN102705293A (en) * | 2012-06-14 | 2012-10-03 | 中联重科股份有限公司 | Cylinder body of actuating cylinder, manufacturing method thereof and concrete pumping equipment |
| CN102720721A (en) * | 2012-07-02 | 2012-10-10 | 江苏恒神纤维材料有限公司 | Carbon fiber composite material reinforcing hydraulic oil cylinder |
| CN103727092A (en) * | 2014-01-24 | 2014-04-16 | 武汉理工大学 | Hydraulic cylinder of carbon fiber composite material |
-
2014
- 2014-12-02 CN CN201410722406.0A patent/CN104454763B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6275115A (en) * | 1985-09-28 | 1987-04-07 | Hitachi Constr Mach Co Ltd | Cylinder device |
| CN1535999A (en) * | 2003-04-09 | 2004-10-13 | �źӵ�����ҵ��ʽ���� | Carbon fibre composite material and mfg. method thereof |
| US20060255047A1 (en) * | 2005-05-11 | 2006-11-16 | Mitsunori Gotou | Reinforcing structure of cylinder barrel |
| JP2006316845A (en) * | 2005-05-11 | 2006-11-24 | Kayaba Ind Co Ltd | Cylinder barrel |
| CN101529101A (en) * | 2006-05-30 | 2009-09-09 | 祖姆罗有限公司 | Pressure cylinder with composite piston rod and method for preparing a composite piston rod |
| CN102563062A (en) * | 2010-10-14 | 2012-07-11 | 韦特柯格雷公司 | Thick walled composite tubular and method of making |
| CN102705293A (en) * | 2012-06-14 | 2012-10-03 | 中联重科股份有限公司 | Cylinder body of actuating cylinder, manufacturing method thereof and concrete pumping equipment |
| CN102720721A (en) * | 2012-07-02 | 2012-10-10 | 江苏恒神纤维材料有限公司 | Carbon fiber composite material reinforcing hydraulic oil cylinder |
| CN103727092A (en) * | 2014-01-24 | 2014-04-16 | 武汉理工大学 | Hydraulic cylinder of carbon fiber composite material |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105237945A (en) * | 2015-09-23 | 2016-01-13 | 荣成复合材料有限公司 | Automobile power-generating device |
| CN105331134A (en) * | 2015-11-12 | 2016-02-17 | 荣成复合材料有限公司 | Manufacturing method of engine rocking arm made of composite materials |
| CN106015158A (en) * | 2016-07-04 | 2016-10-12 | 长治清华机械厂 | Composite carbon fiber oil cylinder with oil on inner hole of piston rod |
| CN106015157A (en) * | 2016-07-04 | 2016-10-12 | 长治清华机械厂 | Composite carbon fiber oil cylinder |
| CN106015156A (en) * | 2016-07-04 | 2016-10-12 | 长治清华机械厂 | Composite carbon fiber oil cylinder capable of realizing oil supply by cylinder bottom and cylinder cover |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104454763B (en) | 2017-01-04 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170104 Termination date: 20171202 |