CN104431696B - Extruding cereal-granules in liquid particles mixing sterilised products and preparation method thereof - Google Patents
Extruding cereal-granules in liquid particles mixing sterilised products and preparation method thereof Download PDFInfo
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- CN104431696B CN104431696B CN201410425184.6A CN201410425184A CN104431696B CN 104431696 B CN104431696 B CN 104431696B CN 201410425184 A CN201410425184 A CN 201410425184A CN 104431696 B CN104431696 B CN 104431696B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/28—Tabletting; Making food bars by compression of a dry powdered mixture
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/269—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/197—Treatment of whole grains not provided for in groups A23L7/117 - A23L7/196
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
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- Cereal-Derived Products (AREA)
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Abstract
Extrude and be made through screw extruder the invention discloses the raw material of extruding cereal-granules in a kind of liquid particles mixing sterilised products and preparation method thereof, including following parts by weight:100 parts of cereal, 50 parts of hydrophilic colloid 1.6 part, 0 25 parts of food ingredient.Wherein:Hydrophilic colloid includes 1.4 parts of xanthans 0.4 part, 2.5 parts of sodium carboxymethylcellulose 1 part, 1.2 parts of gellan gum 0.2 part, selective 44.9 parts of hydrophilic colloid 0 part, wherein selective hydrophilic colloid is one or more any proportionings in Artemisia Glue, sodium alginate, curdlan, trigonella bean gum, locust bean gum, guar gum, gelatin, carragheen, Arabic gum, konjac glucomannan, Sodium Polyacrylate, propylene glycol alginate, converted starch, plant protein powder.The present invention is resistant to sterilization and immersion for a long time without defeated and dispersed, excessive gelatinization, and with short production cycle, and production cost is low, and food ingredient can be added in the broader context.
Description
Technical field
The invention belongs to food processing technology field, the extruding paddy in liquid particles mixing sterilised products is related in particular to
Composition granule, also relates to the preparation method of the extruding cereal-granules in liquid particles mixing sterilised products.
Background technology
In recent years, liquid particles product is having become the main development direction of dairy products, beverage industry, China market
Upper existing a variety of liquid form products containing particle, " grain is more " of such as Erie, the growth as dairy products, beverage industry newly
Point.
Cereal includes Cereal, beans and potato class, is main, the most economical heat energy source of human body.Cereal is rich in compound
Carbohydrate, can provide " plain energy ", be conducive to nutrition balanced and digestive utilization ratio is high.Cereal contains abundant cellulose,
Be conducive to improving function of intestinal canal, reduce blood cholesterol level, there is prevention effect to angiocardiopathy and diabetes.In addition,
Cereal also provides the multiple elements such as vegetable protein, magnesium, potassium, phosphorus, iron and vitamin E and B family vitamin etc..Needed by human body heat energy is about
There is 80%, protein to there are about 50% all to be provided by cereal.Therefore, state food health plan(PNNS)Strong suggestion people food
Use cereal.
Existing cereal-granules/emulation grain is a kind of convenient instant food, is eaten in short-term after rehydration.General brewed in hot water 3-
8min can rehydration completely, reach it is edible needed for mouthfeel.Restructuring coarse cereals rice can eat by general rice, boil rear mouthfeel and
Rice is identical.But above-mentioned particle is not resistant to the long-time immersion in process for sterilizing in heat intensive and accumulating, can directly lead
Cause particles swell too much even completely defeated and dispersed, lose due shape and mouthfeel.
At present, cereal beverage is affected by the welcome of consumer, and the cereal beverage such as based on corn, oat obtains fast
Speed development, it is natural that cereal-granules are added wherein.And in other beverage made of fruits or vegetables, there is also reality for addition cereal-granules
The technology on border needs.
Milk is one of most ancient natural drink.Contain abundant protein, predominantly casein, white egg in milk
In vain, globulin, lactoprotein etc., and essential amino acid A wide selection of colours and designs contained by milk proem matter, quantity are sufficient, and ratio is appropriate, belongs to
Complete protein, human consumption leads up to 98%.In addition, the content of the calcium, phosphorus, iron, zinc, copper, manganese in milk is all a lot, and
Calcium phosphorus ration is appropriate, is the best source of human calcium beneficial to the absorption of calcium.Because milk is nutritious and easily digests and assimilates,
It is described as " white blood ".Currently, the method for disinfection used during milk working process is with ultra high temperature short time sterilization(UHT)Method with
Based on pasteurization.
To improve the comprehensive utilization value of cereal and milk, cereal-granules can be added to production liquid particles in milk and mixed
Close UHT milk --- UHT particle milk.Amino acid, vitamin type and quantity so in food need closer to Human Physiology, battalion
Support more balanced.Chinese residents have the custom of food grain congee, naturally enough wish the quality of lifting congee and are packed
City meets such market demand to eat, just.Therefore, novel particle dairy products is either still developed from nutrition
It is all the way being highly profitable that angle consideration, cereal and the collocation of UHT milk, which are eaten,.
Existing UHT particles milk, " many grain milks of grain " series of products of such as Erie, wherein the particle added is natural grain
Particle, such as wheat.But natural grain particle is applied directly in UHT milk and there are problems.It is excessive gelatinization problem first,
Its main cause is as follows:First, UHT sterilizations are that have very high heating intensity to Typical particle material(15- is kept at 135-155 DEG C
25s);2nd, the cereal after sterilizing within a package can undergo in transporting procedures to be soaked for a long time.Excessively gelatinization causes UHT particles
Milk is when edible, and usually parectasis is even defeated and dispersed for cereal-granules, and in the pasty state, chewiness is partly or entirely lost, and loses and disappears
The mouthfeel of cereal in similar " congee " that expense person is liked.To avoid high temperature sterilization, immersion for a long time from causing cereal to be excessively gelatinized simultaneously
Promote beneficial flavor formation, some processes can be before cereal-granules be added by its high temperature frying.
Secondly, UHT sterilization machines have strict demand to granular size, it usually needs control is directly resulted in big in 4-6 mm
Part natural grain can not be used, and raw material type is limited.If by natural grain be crushed to it is appropriately sized after be directly appended to liquid
Sterilized in feed liquid, although meet the requirement of process for sterilizing, but cause excessively gelatinization aggravation because destroying the natural structure of cereal.
Again, even same source, with a batch of natural grain, there is also size, shape, integrality, inherent quality
The differences such as quality, it is difficult to ensure uniformity, cause product quality uneven.In addition, adding natural grain in UHT milk
Grain, it is impossible to freely add other food ingredients, it is difficult to carry out nutrition compounding and reinforcing, the category for limiting product is expanded.
Similarly other liquid particles blands by sterilization, such as cereal beverage, beverage made of fruits or vegetables, add cereal-granules
When, the problem of also encountering similar.
The content of the invention
It is an object of the invention to overcome disadvantages mentioned above and provide one kind be resistant to sterilization and immersion for a long time without
Defeated and dispersed, excessive gelatinization, and it is with short production cycle, production cost is low, and the liquid particles that food ingredient can be added in the broader context are mixed
Close the extruding cereal-granules in sterilised products.
Another object of the present invention is to provide the preparation of the extruding cereal-granules in liquid particles mixing sterilised products
Method.
Extruding cereal-granules in the liquid particles mixing sterilised products of the present invention, include the raw material warp of following parts by weight
Screw extruder extruding is made:100 parts of cereal, 1.6 parts -50 parts of hydrophilic colloid, 0-25 parts of food ingredient.
Extruding cereal-granules in above-mentioned liquid particles mixing sterilised products, wherein:Cereal is Cereal, beans or potato
One or more in class.
Extruding cereal-granules in above-mentioned liquid particles mixing sterilised products, wherein:Hydrophilic colloid includes xanthans 0.4
- 1.4 parts of part, 1 part -2.5 parts of sodium carboxymethylcellulose, 0.2 part -1.2 parts of gellan gum, selective 0 part -44.9 parts of hydrophilic colloid,
Wherein selective hydrophilic colloid be Artemisia Glue, sodium alginate, curdlan, trigonella bean gum, locust bean gum, guar gum, gelatin,
One kind in carragheen, Arabic gum, konjac glucomannan, Sodium Polyacrylate, propylene glycol alginate, converted starch, plant protein powder
Or a variety of any proportionings.
Extruding cereal-granules in above-mentioned liquid particles mixing sterilised products, wherein:Food ingredient is in addition to cereal
Grain and cereal product, meat and meat products, water fruits and vegetables, edible mushroom, edible medicinal material, algae, nut and seed class, breast and breast
One in product, aquatic products, egg and egg products, fat and oil and emulsified fats-prepd, cocoa products, chocolate or tealeaves
Plant or a variety of any proportionings.
Extruding cereal-granules in above-mentioned liquid particles mixing sterilised products, wherein:Food additives can also be added
0-10 parts.Wherein, food additives be essence and flavoring agent, flavoring agent, thickener, emulsifying agent, stabilizer, preservative, antioxidant,
One or more in nutrition fortifier.
The preparation method of extruding cereal-granules in fluid present invention particle mixing sterilised products, comprises the following steps:
(1)Pretreatment of raw material:Cereal materialses are crushed, sieving.Grit number is crossed for the mesh of 5 mesh -120, more preferably 40 mesh -80
Mesh;
(2)Dispensing:Cereal materialses, hydrophilic colloid, food ingredient is well mixed by formula, it is quenched, control total material wet
Base moisture content is 16%-35%;
(3)Extrusion forming:Quenched good material is extruded by screw extruder, extrusion time control makes pellet size in 4-
In 6mm, material is 100 DEG C -175 DEG C in extruder melt zone temperature setting, and screw speed is set to 36r/min-216 r/
Min, extrusion forming is produced.
The preparation method of extruding cereal-granules in aforesaid liquid particle mixing sterilised products, wherein:In step(2)Dispensing
Raw material can be stir-fried before.
The preparation method of extruding cereal-granules in aforesaid liquid particle mixing sterilised products, wherein:In step(2)Before
Provided with an extrusion process.If in step(1)Raw material is stir-fried afterwards, once extruded after the completion of the technique that stir-fries.Once
Control material wet basis moisture content is 15%-30% during extruding, and quenched good material is through screw extruder extrusion forming, extruder melting
Section temperature setting is 80 DEG C -120 DEG C, and screw speed is set to 72 r/min-216 r/min.
The preparation method of extruding cereal-granules in aforesaid liquid particle mixing sterilised products, wherein:In step(3)Extruding
In SiC p surface plating, one or more layers by hydrophilic colloid is dissolved in the heat-resisting, film of resistance to immersion that liquid is formed, overlay film after shaping
Particle drying afterwards, which is dehydrated to moisture, is less than 15%.Overlay film is biopolymer, plant seed powder, plant extraction with hydrophilic colloid
Take one or more in thing, cellulose and cellulose derivative, pectin class, seaweeds, starch, animal class hydrophilic colloid
Any proportioning, overlay film is 0.2-20 with the ratio of weight and number of hydrophilic colloid and liquid:100.
The preparation method of extruding cereal-granules in aforesaid liquid particle mixing sterilised products, wherein:It is squeezed into before overlay film
Type particle is soaked in hot water/boiling water to particle surface softening.
The preparation method of extruding cereal-granules in aforesaid liquid particle mixing sterilised products, wherein:In step(3)Extruding
After shaping, non-coated products drying and dehydrating to moisture is less than 15%.
The present invention compared with prior art, with obvious beneficial effect, from above technical scheme:Due to hydrophilic gel
Body abundance, species are various, property is complicated, and the multifrequency nature of colloid must be considered during selection hydrophilic colloid:
Heat irreversible, cohesion, adherence, hydrability, film forming, elasticity, fragility, institutional framework homogeneity and other hydrophilic gels
Compatibility, the hardness of body and cereal materialses(Tearing toughness), to tolerance of temperature, pressure and shearing force etc..In this base
On plinth, extrusion process also needs especially to emphasize mobility, dissolubility, pseudoplastic behavior, Rapid gelation, the temperature lag of colloid;It is long
Term storage need to especially emphasize the self-organization of colloid, resistance to immersion, anti-swelling.But the characteristic that single colloid possesses is difficult to full
Sufficient above-mentioned requirements, it is necessary to compound a variety of colloids according to certain ratio, make colloidal property have complementary advantages and tight with cereal materialses
The close space net structure for combining to form densification.
In view of the foregoing, the present invention adds compound hydrophilic gel body by primary raw material of cereal, makes full use of hydrophilic colloid
Complexity Quality Control product gelatinization degree and particle disintegration, gained cereal-granules with liquid material complete UHT sterilization work
Not defeated and dispersed after skill, adhesion, leachable are few, institutional framework is substantially complete;Cereal-granules are mixed in sterilised products to liquid particles
The turbidity and viscosity influence of liquid portion are small, and the floating object, suspension and sediment in product are few, if replacing liquids with water
Material, by cereal-granules and water hybrid analog-digital simulation UHT process for sterilizing, the turbidity of gained liquid soup can be controlled in 0-500 NTU, glued
Degree can be controlled in 0.9-1.5 centipoises(25℃);The resistance to immersion of cereal-granules of the present invention, can be in the long shelf-life(3-6 months)
It is stabilized in the transport storage of liquid particles mixing sterilised products;Cereal is combined with sterilised products, consumer exists
Complete cereal-granules can be chewed when drinking such product, with very strong sense in kind;By the selection of particle species, take
Match somebody with somebody and other functional raw materials addition, provide more more options for consumer;Extrusion technique is conducive to gelatinization degree inside and outside particle
Uniformity, stay in grade.
By the controllability of extrusion technique, by technology controlling and process raw material particle size of crushing and/or sieve, make raw material in extrusion process
In be more easy to be well mixed with hydrophilic colloid, food ingredient, beneficial to the good texture of product formation;Added by adjusting hydrophilic colloid
Amount, addition manner and addition species control proportion, texture and the hot physical property matter of cereal-granules;By adjust die head hole shape and
Cutter rotating velocity freely controls grain shape and size, is not limited by real cereal form, to the control of particle appearance and size not
Only the particle in product can be kept homogeneous, attractive in appearance, and be conducive to product sterilization, bulking system by property, it is to avoid it is raw
Equipment is blocked during production, is conducive to industrialized production process;Extrusion technique can raw material in any combination, it is a variety of many by compatibility
The cereal materialses of sample obtain nutrition equilibrium, unique flavor, the product of cost-effective.Extrusion technique will be mixed, heating is sterilized, cutting
A variety of operating units such as shaping, dehydration by evaporation are completed simultaneously, and production efficiency is high and equipment investment is small;Food ingredient can improve production
The properties such as local flavor, nutrition, mouthfeel, texture, the color and luster of product, because extrusion process has strong mixed effect, these food are matched somebody with somebody
Material is easily added in forms such as solid, liquid and is well mixed in extrusion process with raw material;In addition, being also easy to addition improves production
Moral character and can provide processing easily functional components and/or food additives.
Extruding cereal-granules in the liquid particles mixing sterilised products of the present invention are applied to various liquid materials, compared to day
Rangu thing, resistance to heating, resistance to long-time immersion without it is defeated and dispersed, be not gelatinized excessively, with certain cereal texture, it is possible in various paddy
Freely compounded between thing and between cereal and other dispensings, the UHT sterilizations of various liquid particles products can be widely used in
Technique and conventional sterilization technique.
Embodiment
Embodiment 1:
A kind of extruding cereal-granules in liquid particles mixing sterilised products, comprise the following steps:
(1)Pretreatment of raw material:Crush maize, crosses 60 mesh sieves;
(2)Dispensing:It is 100 parts of corn, 0.6 part of xanthans, 1.3 parts of sodium carboxymethylcellulose, gellan gum by weight
0.6 part, 1.7 parts of sodium alginate, 2.5 parts of Artemisia Glue, 5 parts of gluten powder, 3 parts of corn essence be well mixed, quenched, control is total
Material wet basis moisture content is 27% or so;
(3)Extrusion forming:Quenched good material is poured into extruder feeding trough, is quantitatively conveyed into extruder and is squeezed
Pressure, extrusion time control makes pellet size in 4-6 mm, extruder major parameter:Machine barrel material melts section temperature is 145 DEG C, screw rod
Rotating speed is 108r/min;
(4)Drying and dehydrating:Extrudate drying to moisture is produced less than 15%.
When using:Extruding cereal-granules are added in deployed milk, wherein the parts by weight of cereal-granules and milk
Number is than being 2-20:100, preferably 5:100.Mixed liquor under continuous flow regime by tubular sterilization machine, at 135-145 DEG C
Lower holding 15-25s is to reach commercial sterility levels, and finished product is cooled to less than 30 DEG C, filling in aseptic packaging in gnotobasis
Container obtains UHT particle milk.
Embodiment 2:
A kind of extruding cereal-granules in liquid particles mixing sterilised products, comprise the following steps:
(1)Pretreatment of raw material:5%-20% glutinous rice stir-fries, and the extent control that stir-fries is advisable so that raw material fragrance is denseer.It is all glutinous
Rice and mung bean are crushed respectively, cross 5 mesh sieves, carrot, celery, pumpkin, which are cut, mixes mud;
(2)Dispensing:It is 20 parts of glutinous rice, 20 parts of the glutinous rice that stir-fries, 60 parts of mung bean, 0.4 part of xanthans, carboxymethyl by weight
1 part of sodium cellulosate, 0.2 part of gellan gum, 10 parts of conventional nutrient hardening agent, 1 part of black sesame powder, 5 parts of carrot, 5 parts of celery, 5 parts of pumpkin
Well mixed, quenched, it is 24% or so to control total material wet basis moisture content;
(3)Extrusion forming:Quenched good material is poured into extruder feeding trough, is quantitatively conveyed into extruder and is squeezed
Pressure, extrusion time control makes pellet size in 4-6 mm, extruder major parameter:Machine barrel material melts section temperature is 100 DEG C, screw rod
Rotating speed is 72r/min;
When using:Extruding cereal-granules are added in deployed beverage, wherein cereal-granules and drink liquid
Ratio of weight and number is 2-20:100, preferably 10:100.Mixed liquor, by tubular sterilization machine, is surpassing under continuous flow regime
Under the conditions of high temperature sterilization, such as keep 15-25s at 135-155 DEG C, to reach commercial sterility levels, finished product be cooled to 30 DEG C with
Under, it is filling in gnotobasis to obtain UHT particle beverages in sterile packaging container.
Embodiment 3:
A kind of extruding cereal-granules in liquid particles mixing sterilised products, comprise the following steps:
(1)Pretreatment of raw material:Corn, Semen Coicis, oat, sorghum, kidney bean are crushed respectively, cross 80 mesh sieves.Whole raw materials stir-fry,
The extent control that stir-fries goes out perfume (or spice) with raw material and is advisable.Apple, Rosa roxburghii, sea-buckthorn, jujube(Stoning)Broken pulp;
(2)Dispensing:It is by weight 60 parts of the corn that stir-fries, 10 parts of the Semen Coicis that stir-fries, 10 parts of the oat that stir-fries, stir-fry sorghum 10
It is part, 10 parts of the kidney bean that stir-fries, 0.8 part of xanthans, 1.6 parts of sodium carboxymethylcellulose, 0.4 part of gellan gum, 1.5 parts of sodium alginate, small
6 parts of aleuronat powder, 10.5 parts of modified corn starch, 18 parts of cassava modified starch, 7 parts of apple, 5 parts of Rosa roxburghii, 5 parts of sea-buckthorn, jujube 5
Part, 3 parts of preserved plum, 5 parts of algae fiber are well mixed, quenched, and it is 35% or so to control total material wet basis moisture content;
(3)Extrusion forming:Quenched good material is poured into extruder feeding trough, is quantitatively conveyed into extruder and is squeezed
Pressure, extrusion time control makes pellet size in 4-6 mm, extruder major parameter:Machine barrel material melts section temperature is 175 DEG C, screw rod
Rotating speed is 180r/min;
(4)Particle surface softens:Granular extrudate is soaked in hot water/boiling water to particle surface softening;
(5)Overlay film:Gellan gum is dissolved in water and obtains uniform, stable colloidal solution, the parts by weight of gellan gum and water used
Number ratio respectively 0.2:100.Colloidal solution is coated in the surface of extruding cereal-granules;
(6)Drying and dehydrating:Coating particles drying to moisture is produced less than 15%.
When using:Extruding cereal-granules are added in deployed milk ingredient liquid, wherein cereal-granules and milk
The ratio of weight and number of liquid is 2-20:100, preferably 15:100.Mixed liquor is sterilized under continuous flow regime by tubular type
Machine, under the conditions of ultra high temperature sterilization, such as keeps 15-25s, to reach commercial sterility levels, finished product is cooled at 135-155 DEG C
It is less than 30 DEG C, filling in gnotobasis to obtain UHT particle milk in sterile packaging container.
Embodiment 4:
A kind of extruding cereal-granules in liquid particles mixing sterilised products, comprise the following steps:
(1)Pretreatment of raw material:Rice, buckwheat, black soya bean are crushed respectively, cross 40 mesh sieves.Sweet potato is cut into slices, and is dried to moisture and is less than
Crushed after 15%.Black soya bean after crushing all stir-fries, and the extent control that stir-fries is advisable so that raw material fragrance is denseer;
(2)Dispensing:It is 50 parts of rice, 25 parts of buckwheat, 15 parts of the black soya bean that stir-fries, 10 parts of sweet potato, xanthans 1 by weight
Part, 1.9 parts of sodium carboxymethylcellulose, 1 part of gellan gum, 2 parts of Artemisia Glue, 1 part of propylene glycol alginate, 5 parts of soybean protein isolate,
10 parts of modified corn starch is well mixed, quenched, and it is 20% or so to control total material wet basis moisture content;
(3)Extrusion forming:Quenched good material is poured into extruder feeding trough, is quantitatively conveyed into extruder and is squeezed
Pressure, extrusion time control makes pellet size in 4-6 mm, extruder major parameter:Machine barrel material melts section temperature is 130 DEG C, screw rod
Rotating speed is 144r/min;
(4)Overlay film:Artemisia Glue is dissolved in the parts by weight that water obtains uniform, stable colloidal solution, Artemisia Glue used and water
Number is than being 20:100.Extruding cereal-granules are totally submerged in above-mentioned colloidal solution, take out drain in a moment.This step is repeated
Three times;
(5)Drying and dehydrating:Coating particles drying to moisture is produced less than 15%.
When using:Cereal-granules will be extruded to be added in drink liquids of the deployed PH less than 4.5, wherein cereal
The ratio of weight and number of grain and drink liquid is 2-20:100, preferably 5:100, mixed liquor is filling in a reservoir, at 100 DEG C
10-20min is sprayed, finished product is cooled to less than 30 DEG C, obtains particle beverage.
Embodiment 5:
A kind of extruding cereal-granules in liquid particles mixing sterilised products, comprise the following steps:
(1)Pretreatment of raw material:Rice, buckwheat, mung bean are crushed respectively, cross 100 mesh sieves;
(2)Primary batching system:Be by weight 55 parts of rice, 20 parts of buckwheat, 25 parts of mung bean be well mixed, quenched, control
Total material wet basis moisture content is 15% or so;
(3)Once extrude:Quenched good material pours into extruder feeding trough, is quantitatively conveyed into extruder, and extruder is main
Parameter:Machine barrel material melts section temperature is 100 DEG C, and screw speed is 144r/min.Above-mentioned once extruding resulting material is crushed, mistake
60 mesh sieves;
(4)Second batch:It is by weight 100 parts of extruding raw material, 1.4 parts of xanthans, a sodium carboxymethylcellulose
2.5 parts, 1.2 parts of gellan gum, 1 part of curdlan, 1 part of gelatin, 1.4 parts of Sodium Polyacrylate, gluten powder 10, soybean separation protein
White 8.5 parts, 5 parts of modified potato starch, rice modified starch 8,10 parts of wheat converted starch, 4 parts of FOS, mung bean essence
2 parts, 1 part of L-AA be well mixed, quenched, it is 16% or so control total material wet basis moisture content;
(5)Extrusion forming:Quenched good material is poured into extruder feeding trough, is quantitatively conveyed into extruder and is squeezed
Pressure, extrusion time control makes pellet size in 4-6 mm, extruder major parameter:Machine barrel material melts section temperature is 115 DEG C, screw rod
Rotating speed is 216r/min;
(6)Particle surface softens:Granular extrudate is soaked in hot water/boiling water to particle surface softening;
(7)Overlay film:Water, which is dissolved in, after Artemisia Glue and xanthans are mixed obtains uniform, stable colloidal solution, sand sagebrush (Artemisia filifolia) used
The ratio of weight and number of glue and xanthans and water is respectively 14:100 and 0.5:100.Extruding cereal-granules are totally submerged in above-mentioned glue
Liquid solution, takes out drain in a moment.This step is repeated three times;
(8)Drying and dehydrating:Coating particles drying to moisture is produced less than 15%.
When using:Extruding cereal-granules are added in deployed milk ingredient liquid, wherein cereal-granules and milk
The ratio of weight and number of liquid is 2-20:100, preferably 10:100, mixed liquor is sterilized under continuous flow regime by tubular type
Machine, keeps 15-25s to reach commercial sterility levels, finished product is cooled to less than 30 DEG C, in gnotobasis at 135-155 DEG C
It is filling to obtain UHT particle milk in sterile packaging container.
Embodiment 6:
A kind of extruding cereal-granules in liquid particles mixing sterilised products, comprise the following steps:
(1)Pretreatment of raw material:Waxy corn and rice are crushed respectively, cross 120 mesh sieves.Sea-buckthorn, jujube(Stoning)It is broken into slurry
Shape;
(2)Primary batching system:Part waxy corn, whole rice raw materials is taken to be well mixed respectively, it is quenched, control total material wet basis
Moisture content is respectively 30% and 23% or so;
(3)Once extrude:Quenched good material pours into extruder feeding trough respectively, is quantitatively conveyed into extruder.Extruding is glutinous
Extruder major parameter during corn is:Machine barrel material melts section temperature is 80 DEG C, and screw speed is 72r/min.Extrude rice
When extruder major parameter be:Machine barrel material melts section temperature is 120 DEG C, and screw speed is 216r/min.Once extrude institute
Obtain material to crush respectively, cross 60 mesh sieves;
(4)Second batch:By weight for 30 parts of waxy corn, once extrude 30 parts of waxy corn, once extruding rice 40
Part, 1.2 parts of xanthans, 2.2 parts of sodium carboxymethylcellulose, 0.8 part of gellan gum, 8 parts of gluten powder, 7 parts of soybean protein isolate,
12 parts of cassava modified starch, 4 parts of sea-buckthorn, 4 parts of jujube are well mixed, quenched, and it is 31% or so to control total material wet basis moisture content;
(5)Extrusion forming:Quenched good material is poured into extruder feeding trough, is quantitatively conveyed into extruder and is squeezed
Pressure, extrusion time control makes pellet size in 4-6 mm, extruder major parameter:Machine barrel material melts section temperature is 160 DEG C, screw rod
Rotating speed is 36r/min;
(6)Overlay film:Artemisia Glue is dissolved in the ratio of weight and number that water obtains uniform, stable colloidal solution, Artemisia Glue and water
Respectively 7:100;Sodium alginate is dissolved in water, the ratio of weight and number of sodium alginate and water used is respectively 1:100;Similarly will knot
Water is dissolved in after cold glue and xanthans mixing, the ratio of weight and number of gellan gum and xanthans and water used is respectively 0.2:100 Hes
0.3:100.Above-mentioned three kinds of colloidal solution is respectively coated on to the surface of extruding cereal-granules;
(7)Drying and dehydrating:Coating particles drying to moisture is produced less than 15%.
When using:Extruding cereal-granules are added in deployed beverage ingredient liquid, wherein cereal-granules and beverage
The ratio of weight and number of liquid is 2-20:100, preferably 15:100.Mixed liquor is sterilized under continuous flow regime by tubular type
Machine, keeps 15-25s to reach commercial sterility levels, finished product is cooled to less than 30 DEG C, in gnotobasis at 135-155 DEG C
It is filling to obtain UHT particle beverages in sterile packaging container.
The above described is only a preferred embodiment of the present invention, not making any formal limitation to the present invention, appoint
What is without departing from technical solution of the present invention content, and what the technical spirit according to the present invention was made to above example any simply repaiies
Change, equivalent variations and modification, in the range of still falling within technical solution of the present invention.
Claims (3)
1. a kind of preparation method of the extruding cereal-granules in liquid particles mixing sterilised products, comprises the following steps:
(1)Pretreatment of raw material:Cereal materialses are crushed, sieving, and it is the mesh of 5 mesh -120 to cross grit number;
(2)Dispensing:By 100 parts of cereal, 1.6 parts -50 parts of hydrophilic colloid, 0-25 parts of food ingredient is well mixed, quenched, and control is total
Material wet basis moisture content is 16%-35%;
(3)Extrusion forming:Quenched good material is extruded by screw extruder, extrusion time control makes pellet size in 4-6mm, thing
Material is 100 DEG C -175 DEG C in extruder melt zone temperature setting, and screw speed is set to 36r/min-216r/min, extrusion forming
Produce;
Wherein:In step(2)Before provided with an extrusion process, control material wet basis moisture content is 15%-30% when once extruding,
Quenched good material is 80 DEG C -120 DEG C through screw extruder extrusion forming, extruder melt zone temperature setting, and screw speed is set
It is set to 72r/min-216r/min;
In step(3)After extrusion forming SiC p surface plating one or more layers by hydrophilic colloid be dissolved in that liquid formed it is resistance to
Particle drying after the hot, film of resistance to immersion, overlay film, which is dehydrated to moisture, is less than 15%, and overlay film is biopolymerization with hydrophilic colloid
Thing, plant seed powder, plant extract, cellulose and cellulose derivative, pectin class, seaweeds, starch, animal class hydrophilic gel
One or more any proportionings in body, overlay film is 0.2-20 with the ratio of weight and number of hydrophilic colloid and liquid:100;
Wherein:Step(2)Middle hydrophilic colloid is by 0.4 part -1.4 parts of xanthans, 1 part -2.5 parts of sodium carboxymethylcellulose, gellan gum
0.2 part -1.2 parts, 0 part of -44.9 parts of composition of selective hydrophilic colloid, described selective hydrophilic colloid is Artemisia Glue, alginic acid
Sodium, curdlan, trigonella bean gum, locust bean gum, guar gum, gelatin, carragheen, Arabic gum, konjac glucomannan, polyacrylic acid
One or more any proportionings in sodium, propylene glycol alginate, converted starch, plant protein powder.
2. the preparation method of the extruding cereal-granules in liquid particles mixing sterilised products as claimed in claim 1, wherein:Overlay film
Preceding extruded granule is soaked in hot water/boiling water to particle surface softening.
3. the preparation method of the extruding cereal-granules in liquid particles mixing sterilised products as claimed in claim 1, wherein:In step
Suddenly(3)After extrusion forming, non-coated products drying and dehydrating to moisture is less than 15%.
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