CN104401754B - A kind of spray aftertreatment technology production line - Google Patents

A kind of spray aftertreatment technology production line Download PDF

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Publication number
CN104401754B
CN104401754B CN201410659066.1A CN201410659066A CN104401754B CN 104401754 B CN104401754 B CN 104401754B CN 201410659066 A CN201410659066 A CN 201410659066A CN 104401754 B CN104401754 B CN 104401754B
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ferry
underground rail
arranges
sand fallout
workshop
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CN104401754A (en
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杨德军
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TANGSHAN XINYE TECHNOLOGY Co Ltd
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TANGSHAN XINYE TECHNOLOGY Co Ltd
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Abstract

A kind of spray aftertreatment technology production line, including sand fallout device, one-time detection workbench, ferry device, annealing furnace, peener, secondary detection workbench, sand fallout device is arranged on the platform of porch, workshop, and the side of sand fallout device arranges the lowering or hoisting gear that material is transported to upper strata floor;One-time detection workbench is arranged on floor, and floor arranges the conveying track to the conveying of workshop Way out, and the end of conveying track arranges the secondary lowering or hoisting gear carrying downwards material;Ground arranges the first underground rail advanced to workshop Way in, and the first underground rail arranges orbit transports car;Ferry device is arranged on the end of the first underground rail, and on ground, corresponding ferry device also sets up the second underground rail advanced to workshop Way out, and annealing furnace, peener, secondary detection workbench are successively set on the second underground rail along direct of travel.The present invention has that annexation is compact, save space, advantage that production efficiency is high.

Description

A kind of spray aftertreatment technology production line
Technical field
The present invention relates to a kind of blank treatment production line, specifically one be applicable to spray Carry out the production line of aftertreatment technology.
Background technology
Spray is after sand casting completes, it is necessary to complete sand fallout, one-time detection, heat treatment, ball blast, The techniques such as secondary detection just can carry out follow-up mechanical processing technique.In prior art, due to casting and machinery Processing sets up is single workshop, and heat treatment department merges setting with engineering shop, or is positioned at Between casting and engineering shop.In production, after spray completes sand casting in foundry, In this workshop, carry out sand fallout and one-time detection, then draw with means of transports such as dollies and deliver to heat treatment department, It is sent to foundry after completing heat treatment again and carries out secondary detection and Shot Blasting, flow to machinery the most again Job shop.Such numerous and diverse easy unrest of generation technique not only pipeline, and spray is in transport repeatedly In it may also happen that secondary damage, be unfavorable for improving production efficiency.
Summary of the invention
The technical issues that need to address of the present invention are to provide that a kind of production efficiency is high, landline is simple, save The spray aftertreatment technology production line of hall space.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of spray aftertreatment technology production line, including sand fallout device, one-time detection workbench, ferry-boat Device, annealing furnace, peener, secondary detection workbench,
Described sand fallout device is arranged on the platform of distance ground, porch, workshop half layer, entering of sand fallout device Arranging on roof above material mouth and hang the crane sending material, it is little that the lower section of the discharging opening of sand fallout device arranges conveying Car, transport trolley is placed the material basket of carrying material, and the side of sand fallout device is arranged transport trolley and thing Charging basket rises to a lowering or hoisting gear on the floor of distance ground one floor height;One-time detection workbench is arranged on On floor, floor arranges the conveying track carried to workshop Way out by material qualified for one-time detection, The end of conveying track arranges and carries downwards the material secondary lowering or hoisting gear to ground;
Described ground arranges the first underground rail of traveling of turning back to workshop Way in, on the first underground rail Orbit transports car is set;Ferry device is arranged on the end of the first underground rail, correspondence at platform relative to workshop The side of entrance, ferry device includes the ferry-boat track vertical with the first underground rail, ferry-boat track is arranged Material is transported to from the primary importance of the first underground rail end the ferry-boat of the second position of ferry-boat track end Car, on ground, the second position of corresponding ferry bus arranges the second underground rail advanced to workshop Way out, Annealing furnace, peener, secondary detection workbench are successively set on the second underground rail along direct of travel.
Above-mentioned spray aftertreatment technology production line, described first underground rail and the second underground rail are arranged At same level height, the level height of ferry-boat track is less than the first underground rail and the water of the second underground rail Flat height;Ferry bus includes ferry platform and waggon, and waggon is installed to ferry on platform by stopping means, The level height of waggon and the level height correspondent equal of the orbit transports car on the first underground rail, ferry The two ends of track are provided for the hydraulic pressure pusher pushing ferry-boat platform along ferry-boat slide, pusher Side arranges limiting plate.
Above-mentioned spray aftertreatment technology production line, described sand fallout device is arranged in pairs, paired sand fallout dress Put and connect same motor by change speed gear box and shaft coupling.
Above-mentioned spray aftertreatment technology production line, a described lowering or hoisting gear and secondary lowering or hoisting gear upper Unloading or the hoisting device of tote charging basket it is provided on the roof of side.
Above-mentioned spray aftertreatment technology production line, the charging aperture of described sand fallout device is opening up, discharging Mouth is opening down;Crane by charging basket loaded material, charging basket be the cross section of open topped be upper big under Little trapezium structure, the bottom surface of charging basket is movably hinged with the lateral wall one side that one of them is inclined-plane, and feed basket The lateral surface top of two lateral walls in vertical plane be respectively provided with draw ring, respectively wear one in draw ring and be provided with lifting Protruding lifting rod, arranges the lifting cross bar of band hook between two lifting rod tops, two lifting rod bottoms are each A hinged pull bar, the lower end of two pull bars is fixing with the bottom surface of charging basket respectively to be connected.
The present invention is using after technique scheme, has an effect of following technological progress:
Present invention improves over the production line of foundry goods aftertreatment technology, have simple and reasonable, annexation is tight Gather, save space, automaticity is high, production efficiency is high advantage.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is that the A-A of Fig. 1 is to schematic diagram;
Fig. 3 is that the B-B of Fig. 2 is to schematic diagram.
In figure, each label is expressed as: 1. sand fallout device, 11. transport trolleys, 12. material baskets, 13. stair, and 14. Charging aperture, 15. motors, 2. a lowering or hoisting gear, 21. hoisting devices, 3. conveying track, 4. two liftings Device, 5. the first underground rail, 51. orbit transports cars, 6. ferry-boat track, 61. ferry-boat platforms, 62. waggons, 63. pushers, 7. the second underground rail, 8. annealing furnace, 9. charging basket, 91. lifting rods, 92. pull bars, 93. tracks, 10. crane.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the present invention is described in further details by embodiment:
A kind of spray aftertreatment technology production line, as shown in FIG. 1 to 3.Including sand fallout device 1, Secondary detection workbench, ferry device, annealing furnace 8, peener, secondary detection workbench.The present invention's is whole The workshop of individual production line is divided into upper and lower two-layer, and wherein to arrange distance half floor high the porch in workshop Platform, sand fallout device 1 is arranged on platform, and it is one layer that one-time detection workbench is arranged on distance ground, upper strata On the floor that building is high, ferry device, annealing furnace 8, peener, secondary detection workbench are arranged on lower floor.
Described platform arranges the stair 13 entered by workshop entrance.If the width along workshop is arranged on platform Dry composition to sand fallout device 1, every sand fallout device 1 all includes pillar and main body, main body be cross section be six The column structure of limit shape, body interior arranges sand fallout actuating unit.Paired sand fallout device 1 passes through change speed gear box Same motor 15 is connected with shaft coupling.
The charging aperture 14 of described sand fallout device 1 is opening up, is positioned at the upper side of main body.Sand fallout device 1 Arrange on roof above charging aperture and hang the crane 10 sending material.Crane 10 by charging basket 9 loaded material, Charging basket 9 be the cross section of open topped be up big and down small trapezoidal basket.The bottom surface of charging basket 9 is along long limit One side is hinged on lateral wall, i.e. one of them one side with two lateral walls in inclined-plane is movably hinged.Charging basket 9 The lateral surface top of two lateral walls in vertical plane be respectively provided with draw ring, respectively wear one in draw ring and be provided with lifting Protruding lifting rod 91.The lifting cross bar of band hook, two lifting rods 91 are set between two lifting rod 91 tops The pull bar 92 that bottom is the most hinged, the lower end of two pull bars 92 is fixing with the bottom surface of charging basket respectively to be connected. By crane promote lifting cross bar drive lifting rod 91 upwards, thus realize bottom surface Guan Bi, it is ensured that material not under Fall.And if be placed into the charging aperture 14 of sand fallout device 1, do not pull lifting cross bar naturalness under, Bottom surface is opened by the action of gravity of material and is realized automatic blanking.
The discharging opening of sand fallout device 1 is opening down, is positioned at the downside of main body.The discharging opening of sand fallout device 1 Lower section transport trolley 11 is set, on transport trolley 11 place carrying material material basket 12, material basket 12 Both sides link is set.On platform, the one end away from workshop entrance arranges a lowering or hoisting gear 2, once lifts dress Putting 2 is the elevator structure with hoistable platform, accepts in the transport trolley 11 related material basket 12 of material Material by roping to hoistable platform, rises to the height of upper strata floor together afterwards.Lowering or hoisting gear 2 The hoisting device 21 of unloading materials basket it is provided on the roof of top.Hoisting device 21 includes being fixed on roof On track, arrange pulley in track, below pulley, connect the motor of twist steel wire rope, the bottom of steel wire rope Arranging bifurcated, bifurcated end arranges the hook corresponding with the link of material basket side.
Staff carries out manual detection at the one-time detection workbench of upper strata floor, rejects detection underproof Material, qualified material enters the conveying track 3 to the conveying of workshop Way out by material basket.Conveying track The end of 3 arranges and carries downwards the material secondary lowering or hoisting gear 4 to ground;The structure of secondary lowering or hoisting gear 4 with No. one time lowering or hoisting gear 2 is identical, for convenience, the hoistable platform of secondary lowering or hoisting gear 4 is not placed conveying Dolly, the roof of the top of secondary lowering or hoisting gear 4 is also provided be easy to unloading or the dress of slinging of tote charging basket Put 21.
After material is transported to lower floor by secondary lowering or hoisting gear 4, lower floor is arranged turns back traveling to workshop Way in The first underground rail 5, the first underground rail 5 arranges orbit transports car 51, orbit transports car 51 sets Put the bearing space corresponding with material basket 12.
Ferry device is arranged on the end of the first underground rail 5, and ferry device correspondence enters relative to workshop at platform The side of mouth.Ferry device includes that ferry track 6, ferry bus, ferry-boat track 6 and the first underground rail 5 hang down Directly, ferry bus moves reciprocatingly on ferry-boat track 6, it is achieved by material from the first underground rail 5 end Primary importance is to the displacement of the second position of ferry-boat track 6 end.The second position of corresponding ferry bus on ground The second underground rail 7 advanced to workshop Way out is set.Described first underground rail 5 and the second underground rail Road 7 is arranged on same level height, and the level height of ferry-boat track 6 is less than the first underground rail 5 and second The level height of underground rail 7.Ferry bus includes ferry platform 61 and waggon 62, and waggon 62 is by limit Position device is installed to ferry on platform 61, and waggon 62 is installed to the later height of ferry-boat platform and the first underground rail Orbit transports car 51 on road is contour, and the two ends of ferry-boat track 6 are provided for pushing ferry-boat platform along ferry-boat track The hydraulic pressure pusher 63 slided, the side of pusher 63 arranges limiting plate.Annealing furnace 8 is arranged on second On underground rail, peener, secondary detection workbench are arranged on the suitable position of avris of the second underground rail 7 Put place.

Claims (5)

1. a spray aftertreatment technology production line, it is characterized in that: include sand fallout device (1), one-time detection workbench, ferry device, annealing furnace (8), peener, secondary detection workbench, described sand fallout device (1) is arranged on the platform of distance ground, porch, workshop half layer, arrange on the roof of charging aperture (14) top of sand fallout device (1) and hang the crane (10) sending material, the lower section of the discharging opening of sand fallout device (1) arranges transport trolley (11), the upper material basket (12) placing carrying material of transport trolley (11), the side of sand fallout device (1) arranges a lowering or hoisting gear (2) on the floor that transport trolley (11) and material basket (12) rise to distance ground one floor height;One-time detection workbench is arranged on floor, and floor arranges the conveying track (3) carried to workshop Way out by material qualified for one-time detection, and the end of conveying track (3) arranges and carries downwards the material secondary lowering or hoisting gear (4) to ground;
Described ground arranges first underground rail (5) of traveling of turning back to workshop Way in, and the first underground rail (5) arranges orbit transports car (51);Ferry device is arranged on the end of the first underground rail (5), corresponding at platform relative to the side of workshop entrance, ferry device includes the ferry-boat track (6) vertical with the first underground rail (5), the ferry bus of the second position that material is transported to ferry-boat track (6) end from the primary importance of the first underground rail (5) end is set in ferry-boat track (6), on ground, the second position of corresponding ferry bus arranges the second underground rail (7) advanced to workshop Way out, annealing furnace (8), peener, secondary detection workbench is successively set on the second underground rail (7) along direct of travel.
A kind of spray aftertreatment technology production line the most according to claim 1, it is characterized in that: described first underground rail (5) and the second underground rail (7) are arranged on same level height, and the level height of ferry-boat track (6) is less than the first underground rail (5) and the level height of the second underground rail (7);Ferry bus includes ferry platform (61) and waggon (62), waggon (62) is installed to ferry on platform (61) by stopping means, the level height correspondent equal of the orbit transports car (51) in the level height of waggon (62) and the first underground rail (5), the two ends of ferry-boat track (6) are provided for the hydraulic pressure pusher (63) pushing ferry-boat platform (61) along ferry-boat slide, and the side of pusher (63) arranges limiting plate.
A kind of spray aftertreatment technology production line the most according to claim 2, it is characterised in that: described sand fallout device (1) is arranged in pairs, and paired sand fallout device (1) connects same motor (15) by change speed gear box and shaft coupling.
A kind of spray aftertreatment technology production line the most according to claim 3, it is characterised in that: it is provided for unloading or the hoisting device (21) of tote charging basket (12) on the roof of the top of a described lowering or hoisting gear (2) and secondary lowering or hoisting gear (4).
A kind of spray aftertreatment technology production line the most according to claim 4, it is characterised in that: the charging aperture (14) of described sand fallout device (1) is opening up, and discharging opening is opening down;Crane (10) is by charging basket (9) loaded material, the cross section that basket (9) is open topped that feeds is up big and down small trapezium structure, the bottom surface of charging basket (9) is movably hinged with the lateral wall one side that one of them is inclined-plane, the lateral surface top of two lateral walls in vertical plane of charging basket is respectively provided with draw ring, respectively wear one in draw ring and be provided with the lifting rod (91) promoting projection, the lifting cross bar of band hook is set between two lifting rods (91) top, the pull bar (92) that two lifting rod bottoms are the most hinged, the lower end of two pull bars (92) is fixing with the bottom surface of charging basket (9) respectively to be connected.
CN201410659066.1A 2014-11-19 2014-11-19 A kind of spray aftertreatment technology production line Active CN104401754B (en)

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Publication number Priority date Publication date Assignee Title
CN107515597B (en) * 2017-08-15 2020-02-21 江苏大学 Method for self-organizing key station assembly line of workpiece
CN108045913B (en) * 2018-01-30 2023-10-31 三丰智能装备集团股份有限公司 Big slide circulation material loading handling system
CN116652159B (en) * 2023-07-03 2023-11-03 浙江前进暖通科技股份有限公司 Full-automatic processing production line for post-treatment of aluminum condensing heat exchanger castings

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US4998579A (en) * 1989-05-11 1991-03-12 Cominco Ltd. Electrode casting system
US5901774A (en) * 1997-01-15 1999-05-11 Hunter Automated Machinery Corporation Linear mold handling system with double-deck pouring and cooling lines
CN102366831A (en) * 2011-11-03 2012-03-07 常州市卓信机电设备制造有限公司 Box dual-layer sand mould pouring and cooling conveying device
CN103170615A (en) * 2013-03-07 2013-06-26 宁波大榭信易电热有限公司 Production system of iron castings with rare earth element
CN104139166A (en) * 2014-08-13 2014-11-12 夏汝明 Production line for V-method modeling
CN204250957U (en) * 2014-11-19 2015-04-08 唐山鑫业科技有限公司 A kind of spray aftertreatment technology manufacturing line

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