CN104368632B - A kind of tubular detecting system of bend pipe and detection method thereof - Google Patents

A kind of tubular detecting system of bend pipe and detection method thereof Download PDF

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Publication number
CN104368632B
CN104368632B CN201310359175.7A CN201310359175A CN104368632B CN 104368632 B CN104368632 B CN 104368632B CN 201310359175 A CN201310359175 A CN 201310359175A CN 104368632 B CN104368632 B CN 104368632B
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pipe fitting
tubular
pipe
distance
bend pipe
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CN104368632A (en
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陆志伟
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Zhejiang Juzhi Laser Equipment Co ltd
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NINGBO TRIZ AUTOMATIC EQUIPMENT Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/12Bending rods, profiles, or tubes with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The present invention relates to a kind of tubular detecting system of bend pipe and detection method thereof, a kind of tubular detecting system of bend pipe, including CNC tube bending machine, tubular detection device and the control system that detection information is processed, be used for measuring the described tubular detection device of pipe fitting snap-off-distance to be arranged on described CNC tube bending machine, and with the processing pipe fitting on described CNC tube bending machine on same plane;Described tubular detection device is connected with described control system, utilizes geometrical principle to calculate the spring back angle of described pipe fitting;Before and after the present invention utilizes resilience, the distance change between tubular detection device and pipe fitting, record the snap-off-distance of pipe fitting, thus quickly obtain the rebound value of pipe fitting.This invention is online on CNC tube bending machine the most directly detects, it is to avoid the second order error that multiple clamping causes, and convenient and swift, and applicable batch detects, avoid simultaneously pipe fitting multiple curved between the superposition of error, further increase accuracy of detection.

Description

A kind of tubular detecting system of bend pipe and detection method thereof
Technical field
The present invention relates to bend pipe manufacture field, particularly relate to a kind of tubular detecting system of bend pipe and detection method thereof.
Background technology
Pipe fitting is extensively applied in each industrial circles such as shipbuilding, automobile, aviation, and many of which has curved shape Pipe fitting, these pipe fittings must use bending machine or CNC tube bending machine could obtain after tubing is curved processing.Due to pipe Material bending machining belongs to elasto bending, after bending off-load, rebound phenomenon, specifically, rebound phenomenon inevitably occurs Refer to during bending pipes, by External Force Acting, be deformed and be bent at an angle, when a curved processing After end, external force is revoked, and the pipe fitting part being bent reverts to original shape, causes the angle of pipe fitting actual flexion Less than predetermined angle of bend, and the length of pipe fitting straightway can be larger than required length, therefore the depositing of rebound phenomenon Having a strong impact on precision and the efficiency that bend pipe produces, when springback capacity exceedes the scope that error is allowed, the geometry of part Precision and form accuracy are just difficult to meet requirement, thus directly influence serviceability and and the company of miscellaneous part of bend pipe Connect effect etc..
The factor affecting resilience is a lot, such as: the material of pipe fitting, bending radius, caliber, wall thickness, bent angle size and curved Technological parameter etc. used by pipe machine, these all can affect the resilience of pipe fitting, and wherein, the technological parameter of bending machine is at bending machine It has been determined that so typically using " trial-and-error method " constantly to adjust angle of bend, i.e. elder generation is according to predetermined angular bend pipe after adjustment, Pipe fitting after shaping subsequently takes off and measures, and calculates rebound value according to the deviation between predefined curved angle, then Carry out springback compensation according to testing result, then it is curved to re-start examination, circulates with this, until the angle of bend approximation etc. of pipe fitting In design load.And obtaining the accurate rebound value of bend pipe rear tubular member, general way is that the pipe fitting after shaping is from bending machine It is placed on after unloading on three-coordinates measuring machine and detects, contacted by the gauge head of three coordinates or contactless pipe fitting entered Row is measured, and goes out the threedimensional model of whole pipe fitting subsequently according to the data convert collected, thus detects and include angle of bend Each detailed data at interior pipe fitting.But, this detection mode cannot directly detect on swan neck system in real time, Pipe fitting is unloaded clamping to three-coordinates measuring machine during, easily cause second order error, the most this detection mode Cost is high, the longest.For solving this problem, technical staff works out tubular measurement system, and this system is by scanning Mode obtains the tubular data of bend pipe pipe fitting in real time, is modified obtaining rebound data, but the investment of this system device therefor Greatly, operational data is directly perceived, is not suitable for batch detection, is only suitable for inspecting by random samples trial product, the most inconvenient when therefore using.
Summary of the invention
First to be solved by this invention technical problem is that and provide a kind of simple and practical, the most right for prior art The tubular tubular detecting system of bend pipe directly detected in real time on swan neck system of bend pipe.
Second to be solved by this invention technical problem is that providing a kind of for prior art applies above-mentioned bend pipe tubular Detecting system carries out the method for the tubular detection of bend pipe.
The present invention solves the technical scheme that first technical problem used: a kind of tubular detecting system of bend pipe, including number Control bending machine, tubular detection device and the control system processing detection information, wherein said CNC tube bending machine includes Frame and head, frame is provided with the feeding trolley being used for fixing, pushing pipe fitting, head is provided with and joins with bending die The main folder of the tight pipe fitting of co-clip and coordinate the auxiliary folder of clamping pipe fitting with Anti-wrinkling board, it is characterised in that: it is used for measuring pipe fitting resilience The described tubular detection device of distance is arranged on described CNC tube bending machine, and with the processing pipe fitting on described CNC tube bending machine On place's same plane;Described tubular detection device is connected with described control system, utilizes geometrical principle to calculate described pipe fitting Spring back angle.
Described tubular detection device can have multiple implementation, a kind of preferably implementation to be that described tubular detection fills Being set to the sensor of a measurement distance, also there are multiple choices the position that arranges of this sensor, and as preferably, this sensor is pacified Being contained in a support means, this support means is arranged in the frame at described head rear.
Further, described support means, by the first Serve Motor Control, remains stationary as during bend pipe and tubular detection, So that it is guaranteed that the accuracy of detection of sensor mounted thereto.
The another kind of preferred implementation of described tubular detection device is: described tubular detection device include described auxiliary folder and Being used for controlling the second servomotor of this auxiliary folder action, before and after so being clamped pipe fitting by auxiliary folder and unclamped pipe fitting, second watches Take the change of Motor torque, the snap-off-distance of pipe fitting can be obtained.
The present invention solves bend pipe shape detection method in the technical scheme that second technical problem is used and comprises the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and described tubular detection device measures it with described Distance S of pipe fitting1
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and is retracted into the end rear of described pipe fitting, from And separate with described pipe fitting, unclamp described auxiliary folder, described pipe fitting generation resilience the most again, treat that resilience terminates rear tubular member and is in During steady statue, described tubular detection device is used to measure distance S of itself and described pipe fitting2
3) by step 1) and 2) obtain the snap-off-distance a, a=S of described pipe fitting1-S2, and during detection, described Bending place keeps constant to distance b of described tubular detection device;
4) spring back angle of note pipe fitting is θ, utilizes geometrical principle to calculate spring back angle θ.
Wherein, when tubular detection device uses the first implementation above-mentioned, bend pipe shape detection method comprises the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and described sensor measures itself and described pipe fitting Distance S1
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and is retracted into the end rear of described pipe fitting, from And separate with described pipe fitting, unclamp described auxiliary folder, described pipe fitting generation resilience the most again, treat that resilience terminates rear tubular member and is in During steady statue, described sensor is used to measure distance S of itself and described pipe fitting2
3) by step 1) and 2) obtain the snap-off-distance a, a=S of described pipe fitting1-S2, and during detection, described Inflection point keeps constant to distance b of described sensor;
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
When using above-mentioned another kind of implementation, bend pipe shape detection method comprises the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and the position of the most auxiliary folder is designated as A1
2) described auxiliary folder unclamps, and described auxiliary folder retreats and stops to not contacting with described pipe fitting, and the most described second watches Take the moment of torsion of motor close to 0;Subsequently, described pipe fitting is at the pipeline section generation resilience at rear, bending place, described second servo electricity The machine described auxiliary folder of control is to described Anti-wrinkling board direction feeding, when being fed at described pipe fitting, owing to being hindered by described pipe fitting Power, there is to increase change, and gives described control system, institute by the information conveyance of change in the moment of torsion of described second servomotor Stating control system feedback and make described auxiliary folder feed-disabling, the position of the most auxiliary folder is designated as A2
3) remember that described auxiliary folder is by described position A1Move to described position A2Distance be A3, the resilience of the most described pipe fitting Distance a, a=A3
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
Wherein, the position of described auxiliary folder is with any point in its stroke range as home position, according to calculating described second Home position is contrasted after the rotating signal of the rotation number of turns of servomotor, individual pen stroke and described second servo point motor Obtain.
In above-mentioned each bend pipe shape detection method, described geometrical principle is: θ=arccos (b2+b2-a2)/2b2
Compared with prior art, it is an advantage of the current invention that:
1) on-line checking on CNC tube bending machine, it is to avoid the second order error that multiple clamping causes, and convenient and swift, suitable Close batch to detect: the present invention utilizes the auxiliary folder detection on the sensor or CNC tube bending machine being arranged on CNC tube bending machine Before and after resilience, the distance change between sensor or auxiliary folder meeting pipe fitting, the rebound value of pipe fitting can be obtained, it is not necessary to by pipe fitting Unloading rear clamping to measuring instrument, convenient and swift, precision is high, is suitable for pipe fitting is carried out batch detection.
2) avoid pipe fitting multiple curved between the superposition of error, further increase accuracy of detection: in the present invention, at one After curved detection terminates, feeding trolley feeding certain distance forward, eliminate above bend pipe time pipe fitting straightway be elongated right The interference that detection produces, carries out bend pipe and the detection of a new round subsequently, owing to each curved detection process is all independent, It is thus eliminated that the superposition between multiple curved detection errors, improve the precision of detection.
Accompanying drawing explanation
Fig. 1 is overall structure and the bend pipe working state schematic representation of CNC tube bending machine in the present invention;
Fig. 2 is pipe fitting view before bend pipe in the present invention;
Fig. 3 is pipe fitting state after bend pipe and by resilience force effect schematic diagram in the present invention;
Fig. 4 is the installation site schematic diagram of sensor in the embodiment of the present invention 1;
Fig. 5 is springback angle θ Computing Principle schematic diagram in the embodiment of the present invention 1.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
Embodiment 1:
As shown in Fig. 1~5, a kind of tubular detecting system of bend pipe, including CNC tube bending machine 1, tubular detection device and to inspection Measurement information carries out the control system (not shown) processed, and in the present embodiment, tubular detection device is the sensing of a measurement distance Device 11, such as the sensor of laser ranging, this sensor 11 is arranged on CNC tube bending machine 1, and on CNC tube bending machine 1 Processing pipe fitting 8 on same plane, the output of this sensor 11 is connected to the control system processing detection information The input of system, utilizes geometrical principle to calculate the spring back angle of pipe fitting 8.CNC tube bending machine 1 includes frame 12 and head 10, frame 12 is provided with the feeding trolley 2 being used for fixing, pushing pipe fitting 8, this head 10 is provided with and bend pipe Mould 7 is matched for clamping tightly the main folder 4 of pipe fitting 8 and coordinates the auxiliary folder 6 of clamping pipe fitting 8 with Anti-wrinkling board 3, feeding trolley 2 with Being provided with the support means 9 for support tubes 8 in frame 12 between head 10, this support means 9 makes whole Pipe fitting 8 is in same level height in the course of processing all the time, and in note bend pipe, the bending place of pipe fitting 8 is O point 83, should O point front is the A section 81 of pipe fitting, and rear is the B section 82 of pipe fitting.
The sensor 11 concrete installation site on CNC tube bending machine 1 can have multiple choices, such as: may be installed A section 81 Near, it is the head 10 of CNC tube bending machine 1 near A section 81, due to rotary oscillation in head 10 operation, installs Head 10 can affect the precision of sensor 11, and head 10 narrow space, be not easy to install;And for example: can pacify Being contained in main folder 4, now what sensor 11 was measured is the A section 81 of pipe fitting 8, and A section 81 meeting of bend pipe rear tubular member There is abnormity change, changed by the distance between normal pipe fitting and the sensor 11 before comparing special piece and resilience, The result so recorded can produce the biggest error, affects certainty of measurement;And B section 82 bend pipe terminates only overall angle Deviation on degree, it is therefore preferable that be arranged on sensor 11 in the support means 9 in pipe fitting B section 82 direction.This support Device 9, by the first Serve Motor Control (not shown), remains stationary as during bend pipe and tubular detection, so that it is guaranteed that The accuracy of detection of sensor 11 mounted thereto.
Bend pipe tubular detection process is as follows:
When pipe fitting 8 terminates bend pipe, the main folder 4 on head 10 and auxiliary folder 6 still clamping pipe fitting 8, now sensor 11 measure and beeline S of pipe fitting 8B section 821, feeding trolley 2 unclamps for clamping pipe fitting 8 pipe bundle clip subsequently, Being retracted into the end rear with pipe fitting 8, thus separate with pipe fitting 8, then unclamp auxiliary folder 6, there is resilience in pipe fitting 8, Until resilience terminate rear tubular member 8 be in steady statue time, then measured and the distance of pipe fitting 8B section 82 ' by sensor 11 S2.By comparing the range data of twice, calculate spring back angle and the rebound degree of pipe fitting 8, feed back to control system, from And in next is curved, bend pipe angle is carried out springback compensation.
Calculation as it is shown in figure 5, first measure before resilience pipe fitting 8B section 82 in the clamp state with sensor 11 Between beeline S1, subsequently after resilience terminates, measure the distance between pipe fitting 8B section 82 ' and sensor 11 S2, thus obtain the snap-off-distance a=S1-S2 of pipe fitting 8, pipe fitting 8 is before and after resilience, and O point 83 is surveyed with sensor 11 Distance b between point is to maintain constant, and distance long enough, is far longer than snap-off-distance, constitutes one Individual base is a, the isosceles triangle of a length of b of waist, and now the θ in figure is the spring back angle of pipe fitting 8.
Then geometrical principle is utilized to obtain the spring back angle θ of pipe fitting 8, such as: according to the cosine law, at known Atria In the case of bar limit, cos θ=(b can be obtained2+b2-a2)/2b2, therefore spring back angle θ=arccos (b2+b2-a2)/2b2;And for example: cos θ=(b2+b2-a2)/2b2,Therefore spring back angle θ=arctan (sin θ/cos θ)×180/π.Then the rebound degree ≈ spring back angle/ideal bend pipe angle of pipe fitting 8 is obtained further according to this spring back angle, Make system carry out springback compensation according to the rebound degree of this pipe fitting 8 man-hour in next curved adding, revise tubular.In the present invention Geometrical principle be not limited to the optimal way that provides in the present embodiment, other carry out several according to the optimal way of the present embodiment The deformation of what principle is the most within the scope of the present invention.
Embodiment 2:
As shown in Figures 1 to 3, as different from Example 1, the tubular detection device in embodiment 2 include auxiliary folder 6 and Being used for controlling the second servomotor 5 of this auxiliary folder 6 action, the auxiliary folder 6 and second i.e. directly utilizing CNC tube bending machine 1 is watched Take motor 5 as a kind of sensor of distance of measuring to detect the snap-off-distance of pipe fitting 8, the output of the second servomotor 5 It is connected to the input to the control system that detection information processes, the output of control system simultaneously and the second servomotor 5 Input be connected, detection information is fed back thus controls the action of auxiliary folder 6 by the second servomotor 5, its principle is: The auxiliary folder 6 of CNC tube bending machine 1 is to be controlled it by the second servomotor 5 to move on clamp arm auxiliary pushing away, and the most auxiliary folder 6 is subject to Power, the moment of torsion of the second servomotor 5 of its correspondence will increase.
Utilizing this principle, the detecting step of embodiment 2 is as follows: first main folder 4 and auxiliary folder 6 still clamping pipe fitting 8, The position of the most auxiliary folder 6 is designated as A1.Then, auxiliary folder 6 is unclamped so that it is retreat and just stop after not coming in contact with pipe fitting 8 Only, at this time the moment of torsion of the second servomotor 5 is close to 0, and the most now the moment of torsion of the second servomotor 5 is 0, But during actual operation frictional force, affected, therefore by factors such as auxiliary folder 6 and the second gravity of servomotor 5 own Now the moment of torsion of the second servomotor 5 is close to 0.Meanwhile, there is resilience in the B section 82 of pipe fitting 8, treats pipe fitting 8 After resilience completes, the second servomotor 5 controls auxiliary folder 6 to Anti-wrinkling board 3 direction feeding, touches the pipe fitting after resilience 8 Time, due to the resistance by pipe fitting 8, the moment of torsion of the second servomotor 5 increases, and the information of change is transferred to rapidly Control system, control system sends feedback information and gives auxiliary folder 6 feed-disabling immediately, and the position of the most auxiliary folder 6 is designated as A2, the position of auxiliary folder is with A1For home position, according to calculate the rotation number of turns of the second servomotor 5, individual pen stroke with And second servomotor 5 rotating signal after contrast position A1Obtain.Again by relatively auxiliary folder 6 at clamping pipe fitting 8 Time contact relative distance under pipe fitting 8 latter two state of jerk with second time and changes, the most auxiliary folder is by position A1Move into place Put A2Distance be A3, so that it may draw the snap-off-distance a, a=A of pipe fitting 83.Next spring back angle calculating, return The principles such as the calculating of bullet rate are similar to Example 1, do not repeat them here.

Claims (10)

1. the tubular detecting system of bend pipe, including CNC tube bending machine, tubular detection device and to detection information at The control system of reason, wherein said CNC tube bending machine includes frame and head, frame is provided with and is used for fixing, pushes pipe The feeding trolley of part, head is provided with and is matched for clamping tightly the main folder of pipe fitting with bending die and coordinates clamping pipe fitting with Anti-wrinkling board Auxiliary folder, the frame between described feeding trolley and head is provided with the support means for support tubes, this support fills Put so that whole pipe fitting is in same level height in the course of processing all the time, it is characterised in that: it is used for measuring pipe fitting resilience The described tubular detection device of distance is arranged on described CNC tube bending machine, and with the processing pipe fitting on described CNC tube bending machine On place's same plane;Described tubular detection device is connected with described control system, utilizes geometrical principle to calculate described pipe fitting Spring back angle.
The tubular detecting system of bend pipe the most according to claim 1, it is characterised in that: described tubular detection device is One sensor measuring distance, this sensor is arranged in a support means, after described support means is arranged on described head In the frame of side.
The tubular detecting system of bend pipe the most according to claim 2, it is characterised in that: described support means is by first Serve Motor Control, remains stationary as during bend pipe and tubular detection.
The tubular detecting system of bend pipe the most according to claim 1, it is characterised in that: described tubular detection device bag Include described auxiliary folder and for controlling the second servomotor of this auxiliary folder action.
5. utilizing a bend pipe shape detection method for the tubular detecting system of the bend pipe described in claim 1, its feature exists In: comprise the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and described tubular detection device measures it with described Distance S of pipe fitting1
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and is retracted into the end rear of described pipe fitting, from And separate with described pipe fitting, unclamp described auxiliary folder, described pipe fitting generation resilience the most again, treat that resilience terminates rear tubular member and is in During steady statue, described tubular detection device is used to measure distance S of itself and described pipe fitting2
3) by step 1) and 2) obtain the snap-off-distance a, a=S of described pipe fitting1-S2, and during detection, pipe fitting Bending place to described tubular detection device distance b keep constant;
4) spring back angle of note pipe fitting is θ, utilizes geometrical principle to calculate spring back angle θ.
6. utilizing a bend pipe shape detection method for the tubular detecting system of the bend pipe described in claim 2 or 3, it is special Levy and be: comprise the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and described sensor measures itself and described pipe fitting Distance S1
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and is retracted into the end rear of described pipe fitting, from And separate with described pipe fitting, unclamp described auxiliary folder, described pipe fitting generation resilience the most again, treat that resilience terminates rear tubular member and is in During steady statue, described sensor is used to measure distance S of itself and described pipe fitting2
3) by step 1) and 2) obtain the snap-off-distance a, a=S of described pipe fitting1-S2, and during detection, pipe fitting Bending place to described sensor distance b keep constant;
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
7. utilizing a bend pipe shape detection method for the tubular detecting system of the bend pipe described in claim 4, its feature exists In: comprise the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and the position of the most auxiliary folder is designated as A1
2) described auxiliary folder unclamps, and described auxiliary folder retreats and just stops, the most described second to not contacting with described pipe fitting The moment of torsion of servomotor is close to 0;Subsequently, described pipe fitting is in the pipeline section generation resilience at rear, bending place, and described second watches Take motor control described auxiliary folder to described Anti-wrinkling board direction feeding, be fed into contact described pipe fitting at time, due to by described The resistance of pipe fitting, there is to increase change, and gives described control by the information conveyance of change in the moment of torsion of described second servomotor System, described control system feedback and make described auxiliary folder feed-disabling, the position of the most auxiliary folder is designated as A2
3) remember that described auxiliary folder is by described position A1Move to described position A2Distance be A3, the resilience of the most described pipe fitting Distance a, a=A3
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
Bend pipe shape detection method the most according to claim 7, it is characterised in that: the position of described auxiliary folder be with Any point in its stroke range is home position, according to calculating the rotation number of turns of described second servomotor, individual pen stroke And contrast home position after the rotating signal of described second servomotor and obtain.
9. according to the bend pipe shape detection method described in claim 5 or 7, it is characterised in that: described geometrical principle is: θ=arccos (b2+b2-a2)/2b2
Bend pipe shape detection method the most according to claim 6, it is characterised in that: described geometrical principle is: θ =arccos (b2+b2-a2)/2b2
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