CN104368632A - Curved pipe shape detection system and detection method thereof - Google Patents

Curved pipe shape detection system and detection method thereof Download PDF

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Publication number
CN104368632A
CN104368632A CN201310359175.7A CN201310359175A CN104368632A CN 104368632 A CN104368632 A CN 104368632A CN 201310359175 A CN201310359175 A CN 201310359175A CN 104368632 A CN104368632 A CN 104368632A
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pipe fitting
pipe
tubular
distance
folder
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CN104368632B (en
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陆志伟
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Zhejiang Juzhi Laser Equipment Co ltd
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NINGBO TRIZ AUTOMATIC EQUIPMENT Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/12Bending rods, profiles, or tubes with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention relates to a curved pipe shape detection system and a detection method. The curved vascular detection system comprises a numerical control pipe-bending machine, a pipe shape detection apparatus and a control system used for processing the detection information, the pipe shape detection apparatus used for measuring the rebound distance of the pipe is arranged on the numerical control pipe-bending machine, and is positioned at same plane with a processing pipe fitting of the numerical control pipe-bending machine; the pipe shape detection apparatus is connected to the control system, and a rebound angle of the pipe fitting can be calculated by using a geometry principle. According to the invention, the rebound distance of the pipe fitting can be measured according to the distance change between the pipe shape detection apparatus and the pipe fitting before and after rebound, so that a rebound value of the pipe fitting can be rapidly calculated. In the invention, the curved pipe shape detection system enables on-line direct detection on the numerical control pipe-bending machine, secondary error due to multitime clamping can be avoided, the detection system and detection method are convenient and fast, and the detection system is suitable for batch detection, error overlaying between multiple bends of the pipe fittings can be avoided, and detection precision can be enhanced.

Description

A kind of tubular detection system of bend pipe and detection method thereof
Technical field
The present invention relates to bend pipe manufacture field, particularly relate to the tubular detection system of a kind of bend pipe and detection method thereof.
Background technology
Pipe fitting extensive use in each industrial circles such as shipbuilding, automobile, aviation, wherein having many is the pipe fittings having curved shape, and these pipe fittings could obtain after bending machine or CNC tube bending machine must be used to carry out bending machining to tubing.Because bending pipes processing belongs to elasto bending, inevitably rebound phenomenon is there is after bending off-load, particularly, rebound phenomenon refers in bending pipes process, be subject to External Force Acting, produce distortion and be bent at angle, when after a curved process finishing, external force is cancelled, the pipe fitting part be bent reverts to original shape, the angle of pipe fitting actual flexion is caused to be less than predetermined angle of bend, and the length of pipe fitting straightway can be larger than required length, therefore the existence of rebound phenomenon has had a strong impact on precision and the efficiency of bend pipe production, when springback capacity exceedes the scope that error allows, the geometric accuracy of part and form accuracy are just difficult to meet the demands, thus directly have influence on the serviceability of bend pipe and the connection effect etc. with miscellaneous part.
The factor affecting resilience is a lot, as: the material of pipe fitting, bending radius, caliber, wall thickness, bent angle size and bending machine technological parameter etc. used, these all can affect the resilience of pipe fitting, wherein, the technological parameter of bending machine is determined after bending machine adjustment, " trial-and-error method " is adopted constantly to adjust angle of bend so general, namely first according to predetermined angular bend pipe, subsequently the pipe fitting after shaping is taken off and measure, rebound value is calculated according to the deviation between predefined curved angle, then springback compensation is carried out according to testing result, re-start examination more curved, circulate with this, until the angle of bend of pipe fitting is approximately equal to design load.And obtain the accurate rebound value of bend pipe rear tubular member, general way is that the pipe fitting after being shaped is placed on three-coordinates measuring machine and detects after bending machine unloading, by the contact of the gauge head of three-dimensional or contactless to measure pipe fitting, go out the threedimensional model of whole pipe fitting subsequently according to the data convert collected, thus detect each detailed data of the pipe fitting comprising angle of bend.But this detection mode cannot directly detect in real time on swan neck system, pipe fitting being unloaded clamping in the process on three-coordinates measuring machine, easily cause second order error, this detection mode cost is high simultaneously, length consuming time.For addressing this problem, technical staff works out tubular measurement system, this system obtains the tubular data of bend pipe pipe fitting in real time by the mode of scanning, revise to obtain rebound data, but the investment of this system device therefor is large, operational data is not directly perceived, is not suitable for batch detection, be only suitable for inspecting trial product by random samples, still inconvenient when therefore using.
Summary of the invention
First technical problem to be solved by this invention be provide for prior art a kind of simple and practical, easily to the tubular tubular detection system of bend pipe of directly carrying out detecting in real time on swan neck system of bend pipe.
Second technical problem to be solved by this invention provides a kind of to apply for prior art the method that the tubular detection system of above-mentioned bend pipe carries out the tubular detection of bend pipe.
The present invention solves the technical scheme that first technical problem adopt: the tubular detection system of a kind of bend pipe, comprise CNC tube bending machine, tubular checkout gear and the control system that Detection Information is processed, wherein said CNC tube bending machine comprises frame and head, frame is provided with and is used for fixing, push the feeding trolley of pipe fitting, head be provided with the main folder that to coordinate with bending die and clamp pipe fitting and coordinate the auxiliary folder clamping pipe fitting with Anti-wrinkling board, it is characterized in that: the described tubular checkout gear being used for measuring pipe fitting snap-off-distance is arranged on described CNC tube bending machine, and with on the processing pipe fitting place same plane on described CNC tube bending machine, described tubular checkout gear is connected with described control system, utilizes geometrical principle to calculate the spring back angle of described pipe fitting.
Described tubular checkout gear can have multiple implementation, a kind of preferred implementation is, described tubular checkout gear is the sensor of a measuring distance, the setting position of this sensor also has multiple choices, as preferably, this sensor is arranged on a bracing or strutting arrangement, and this bracing or strutting arrangement is arranged in the frame at described head rear.
Further, described bracing or strutting arrangement, by the first Serve Motor Control, keeps motionless, thus guarantees the accuracy of detection of sensor mounted thereto in bend pipe and tubular testing process.
The preferred implementation of another kind of described tubular checkout gear is: described tubular checkout gear comprises described auxiliary folder and is used for controlling the second servomotor of this auxiliary folder action, clamp pipe fitting by auxiliary folder like this and unclamp before and after pipe fitting, the change of the second servomotor moment of torsion, can obtain the snap-off-distance of pipe fitting.
The present invention solves bend pipe shape detection method in the technical scheme that second technical problem adopt and comprises the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and described tubular checkout gear measures the distance S of itself and described pipe fitting 1;
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and be retracted into the end rear of described pipe fitting, thus be separated with described pipe fitting, and then unclamp described auxiliary folder, described pipe fitting generation resilience, until resilience terminate rear tubular member be in stable state time, use described tubular checkout gear to measure the distance S of itself and described pipe fitting 2;
3) by step 1) and 2) obtain the snap-off-distance a of described pipe fitting, a=S 1-S 2, and in testing process, described bending place remains unchanged to the distance b of described tubular checkout gear;
4) spring back angle of note pipe fitting is θ, utilizes geometrical principle to calculate spring back angle θ.
Wherein, during tubular checkout gear employing the first implementation above-mentioned, bend pipe shape detection method comprises the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and the distance S of itself and described pipe fitting measured by described sensor 1;
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and be retracted into the end rear of described pipe fitting, thus be separated with described pipe fitting, and then unclamp described auxiliary folder, described pipe fitting generation resilience, until resilience terminate rear tubular member be in stable state time, use described sensor to measure the distance S of itself and described pipe fitting 2;
3) by step 1) and 2) obtain the snap-off-distance a of described pipe fitting, a=S 1-S 2, and in testing process, described inflection point remains unchanged to the distance b of described sensor;
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
When adopting above-mentioned another kind of implementation, bend pipe shape detection method comprises the following steps:
1), at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and now the position of auxiliary folder is designated as A 1;
2) described auxiliary folder unclamps, and described auxiliary folder retreats to not contacting with described pipe fitting and stopping, and now the moment of torsion of described second servomotor is close to 0; Subsequently, described pipe fitting is in the pipeline section generation resilience at rear, bending place, described in described second Serve Motor Control, auxiliary folder is to described Anti-wrinkling board direction feeding, when being fed into described pipe fitting place, owing to being subject to the resistance of described pipe fitting, the moment of torsion of described second servomotor occurs to increase change, and gives described control system by the information conveyance of change, described control system is fed back and makes described auxiliary folder feed-disabling, and now the position of auxiliary folder is designated as A 2;
3) remember that described auxiliary folder is by described position A 1move to described position A 2distance be A 3, then the snap-off-distance a of described pipe fitting, a=A 3;
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
Wherein, the position of described auxiliary folder is with any point in its stroke range for home position, obtains according to contrasting home position after the rotating signal calculating the rotation number of turns of described second servomotor, individual pen stroke and described second servo point motor.
In above-mentioned each bend pipe shape detection method, described geometrical principle is: θ=arccos (b 2+ b 2-a 2)/2b 2.
Compared with prior art, the invention has the advantages that:
1) on-line checkingi on CNC tube bending machine, avoid the second order error that multiple clamping causes, and it is convenient and swift, applicable batch detects: the present invention utilizes the auxiliary folder on the sensor or CNC tube bending machine that are arranged on CNC tube bending machine to detect before and after resilience, and sensor or auxiliary folder can distance changes between pipe fitting, can obtain the rebound value of pipe fitting, without the need to pipe fitting being unloaded rear clamping on measuring instrument, convenient and swift, precision is high, is applicable to carrying out batch detection to pipe fitting.
2) avoid pipe fitting multiple curved between the superposition of error, further increase accuracy of detection: in the present invention, after a curved detection terminates, feeding trolley marches forward to certain distance, when eliminating bend pipe above, pipe fitting straightway is elongated detecting the interference produced, and carries out bend pipe and the detection of a new round subsequently, because each curved testing process is all independently, because this eliminating the superposition between multiple curved metrical error, improve the precision of detection.
Accompanying drawing explanation
Fig. 1 is overall structure and the bend pipe working state schematic representation of CNC tube bending machine in the present invention;
Fig. 2 is the view of pipe fitting before bend pipe in the present invention;
Fig. 3 is the state of pipe fitting after bend pipe and by screen resilience effect schematic diagram in the present invention;
Fig. 4 is the installation site schematic diagram of sensor in the embodiment of the present invention 1;
Fig. 5 is springback angle θ Computing Principle schematic diagram in the embodiment of the present invention 1.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
Embodiment 1:
As shown in Fig. 1 ~ 5, the tubular detection system of a kind of bend pipe, the control system (not shown) comprising CNC tube bending machine 1, tubular checkout gear and Detection Information is processed, in the present embodiment, tubular checkout gear is the sensor 11 of a measuring distance, as the sensor of laser ranging, this sensor 11 is arranged on CNC tube bending machine 1, with on the processing pipe fitting 8 place same plane on CNC tube bending machine 1, the output of this sensor 11 is connected to the input to the control system that Detection Information processes, and utilizes geometrical principle to calculate the spring back angle of pipe fitting 8.CNC tube bending machine 1 comprises frame 12 and head 10, frame 12 is provided with and is used for fixing, push the feeding trolley 2 of pipe fitting 8, this head 10 be provided with the main folder 4 that to coordinate with bending die 7 and clamp pipe fitting 8 and coordinate the auxiliary folder 6 clamping pipe fitting 8 with Anti-wrinkling board 3, frame 12 between feeding trolley 2 and head 10 is provided with the bracing or strutting arrangement 9 for support tubes 8, this bracing or strutting arrangement 9 makes whole pipe fitting 8 be in same level height all the time in process, in note bend pipe, the bending place of pipe fitting 8 is O point 83, this O point front is the A section 81 of pipe fitting, rear is the B section 82 of pipe fitting.
Can there be multiple choices the concrete installation site of sensor 11 on CNC tube bending machine 1, as: can be arranged near A section 81, it is the head 10 of CNC tube bending machine 1 near A section 81, due to rotary oscillation in head 10 operation, be arranged on the precision that head 10 can affect sensor 11, and head 10 narrow space, be not easy to install; And for example: can be arranged in main folder 4, what now sensor 11 was measured is the A section 81 of pipe fitting 8, and abnormity change can be there is in the A section 81 of bend pipe rear tubular member, changed by the distance compared between the normal pipe fitting before special piece and resilience and sensor 11, the result recorded like this can produce very large error, affects certainty of measurement; And B section 82 bend pipe terminates only to occur departing from overall angle, therefore on the preferred bracing or strutting arrangement 9 sensor 11 being arranged on pipe fitting B section 82 direction.This bracing or strutting arrangement 9, by the first Serve Motor Control (not shown), keeps motionless in bend pipe and tubular testing process, thus guarantees the accuracy of detection of sensor 11 mounted thereto.
The tubular testing process of bend pipe is as follows:
When pipe fitting 8 terminates bend pipe, the main folder 4 on head 10 and auxiliary folder 6 be clamping pipe fitting 8 still, and now the beeline S with pipe fitting 8B section 82 measured by sensor 11 1, feeding trolley 2 unclamps for clamping pipe fitting 8 pipe bundle clip subsequently, is retracted into the end rear with pipe fitting 8, thus be separated with pipe fitting 8, then unclamping auxiliary folder 6, there is resilience in pipe fitting 8, until resilience terminate rear tubular member 8 be in stable state time, then measure the distance S with pipe fitting 8B section 82 ' by sensor 11 2.By comparing the range data of twice, calculating spring back angle and the rebound degree of pipe fitting 8, feeding back to control system, thus in next is curved, springback compensation being carried out to bend pipe angle.
Account form as shown in Figure 5, first measures the beeline S of pipe fitting 8B section 82 in the clamp state and between sensor 11 before resilience 1, subsequently after resilience terminates, measure the distance S between pipe fitting 8B section 82 ' and sensor 11 2obtain the snap-off-distance a=S1-S2 of pipe fitting 8 thus, pipe fitting 8 is before and after resilience, distance b between O point 83 and sensor 11 measuring point remains unchanged, and distance long enough, be far longer than snap-off-distance, constituting a base is a, the long isosceles triangle for b of waist, and the θ now in figure is the spring back angle of pipe fitting 8.
Then geometrical principle is utilized to obtain the spring back angle θ of pipe fitting 8, as: according to the cosine law, when known Atria bar limit, cos θ=(b can be obtained 2+ b 2-a 2)/2b 2, therefore spring back angle θ=arccos (b 2+ b 2-a 2)/2b 2; And for example: cos θ=(b 2+ b 2-a 2)/2b 2, therefore spring back angle θ=arctan (sin θ/cos θ) × 180/ π.And then the rebound degree ≈ spring back angle/desirable bend pipe angle of pipe fitting 8 is obtained according to this spring back angle, make system carry out springback compensation according to the rebound degree of this pipe fitting 8 man-hour in the next one curved adding, revise tubular.Geometrical principle in the present invention is not limited to the preferred embodiment provided in the present embodiment, and other carry out the distortion of geometrical principle all in protection scope of the present invention according to the preferred embodiment of the present embodiment.
Embodiment 2:
As shown in Figures 1 to 3, as different from Example 1, tubular checkout gear in embodiment 2 comprises auxiliary folder 6 and is used for controlling the second servomotor 5 of this auxiliary folder 6 action, namely the auxiliary folder 6 of CNC tube bending machine 1 and the second servomotor 5 is directly utilized as a kind of sensor of measuring distance to detect the snap-off-distance of pipe fitting 8, the output of the second servomotor 5 is connected to the input to the control system that Detection Information processes, the output of control system is simultaneously connected with the input of the second servomotor 5, Detection Information is fed back thus controls the action of auxiliary folder 6 by the second servomotor 5, its principle is: the auxiliary folder 6 of CNC tube bending machine 1 controls it by the second servomotor 5 to move auxiliary pushing away on clamp arm, once auxiliary folder 6 is stressed, the moment of torsion of the second servomotor 5 of its correspondence will increase.
Utilize this principle, the detecting step of embodiment 2 is as follows: first main folder 4 and auxiliary folder 6 still clamping pipe fitting 8, now the position of auxiliary folder 6 is designated as A 1.Then, unclamp auxiliary folder 6, make to retreat to thereafter not come in contact with pipe fitting 8 and just stop afterwards, at this time the moment of torsion of the second servomotor 5 is close to 0, now the moment of torsion of the second servomotor 5 is 0 in theory, but frictional force, impact by factors such as auxiliary folder 6 and the gravity of the second servomotor 5 own in actual operation process, therefore now the moment of torsion of the second servomotor 5 close to 0.Meanwhile, there is resilience in the B section 82 of pipe fitting 8, after pipe fitting 8 resilience completes, second servomotor 5 controls auxiliary folder 6 to Anti-wrinkling board 3 direction feeding, when touching the pipe fitting 8 after resilience, owing to being subject to the resistance of pipe fitting 8, the moment of torsion of the second servomotor 5 increases, and rapidly by the information transmission of change to control system, control system sends feedback information and gives auxiliary folder 6 feed-disabling immediately, and now the position of auxiliary folder 6 is designated as A 2, the position of auxiliary folder is with A 1for home position, contrast position A according to after the rotating signal of the rotation number of turns of calculating second servomotor 5, individual pen stroke and the second servomotor 5 1obtain.Contact the anxious relative distance change stopped under latter two state of pipe fitting 8 with second time when clamping pipe fitting 8 by more auxiliary folder 6 again, namely auxiliary folder is by position A 1move to position A 2distance be A 3, just can draw the snap-off-distance a of pipe fitting 8, a=A 3.The principles such as the calculating of following spring back angle, the calculating of rebound degree are similar to Example 1, do not repeat them here.

Claims (10)

1. the tubular detection system of bend pipe, the control system comprising CNC tube bending machine, tubular checkout gear and Detection Information is processed, wherein said CNC tube bending machine comprises frame and head, frame is provided with the feeding trolley being used for fixing, pushing pipe fitting, head be provided with the main folder that to coordinate with bending die and clamp pipe fitting and coordinate the auxiliary folder clamping pipe fitting with Anti-wrinkling board, it is characterized in that: the described tubular checkout gear being used for measuring pipe fitting snap-off-distance is arranged on described CNC tube bending machine, and with on the processing pipe fitting place same plane on described CNC tube bending machine; Described tubular checkout gear is connected with described control system, utilizes geometrical principle to calculate the spring back angle of described pipe fitting.
2. the tubular detection system of bend pipe according to claim 1, is characterized in that: described tubular checkout gear is the sensor of a measuring distance, and this sensor is arranged on a bracing or strutting arrangement, and described bracing or strutting arrangement is arranged in the frame at described head rear.
3. the tubular detection system of bend pipe according to claim 2, is characterized in that: described bracing or strutting arrangement, by the first Serve Motor Control, keeps motionless in bend pipe and tubular testing process.
4. the tubular detection system of bend pipe according to claim 1, is characterized in that: described tubular checkout gear comprises described auxiliary folder and is used for controlling the second servomotor of this auxiliary folder action.
5. utilize a bend pipe shape detection method for the tubular detection system of the bend pipe described in claim 1, it is characterized in that: comprise the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and described tubular checkout gear measures the distance S of itself and described pipe fitting 1;
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and be retracted into the end rear of described pipe fitting, thus be separated with described pipe fitting, and then unclamp described auxiliary folder, described pipe fitting generation resilience, until resilience terminate rear tubular member be in stable state time, use described tubular checkout gear to measure the distance S of itself and described pipe fitting 2;
3) by step 1) and 2) obtain the snap-off-distance a of described pipe fitting, a=S 1-S 2, and in testing process, described bending place remains unchanged to the distance b of described tubular checkout gear;
4) spring back angle of note pipe fitting is θ, utilizes geometrical principle to calculate spring back angle θ.
6. utilize a bend pipe shape detection method for the tubular detection system of the bend pipe described in claim 2 or 3, it is characterized in that: comprise the following steps:
1) at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and the distance S of itself and described pipe fitting measured by described sensor 1;
2) described feeding trolley unclamps the pipe bundle clip for clamping pipe fitting, and be retracted into the end rear of described pipe fitting, thus be separated with described pipe fitting, and then unclamp described auxiliary folder, described pipe fitting generation resilience, until resilience terminate rear tubular member be in stable state time, use described sensor to measure the distance S of itself and described pipe fitting 2;
3) by step 1) and 2) obtain the snap-off-distance a of described pipe fitting, a=S 1-S 2, and in testing process, described inflection point remains unchanged to the distance b of described sensor;
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
7. utilize a bend pipe shape detection method for the tubular detection system of the bend pipe described in claim 4, it is characterized in that: comprise the following steps:
1), at the end of bend pipe, described main folder and auxiliary folder still clamp pipe fitting, and now the position of auxiliary folder is designated as A 1;
2) described auxiliary folder unclamps, and described auxiliary folder retreats to not contacting with described pipe fitting and just stopping, and now the moment of torsion of described second servomotor is close to 0; Subsequently, described pipe fitting is in the pipeline section generation resilience at rear, bending place, described in described second Serve Motor Control, auxiliary folder is to described Anti-wrinkling board direction feeding, when being fed into the described pipe fitting place of contact, owing to being subject to the resistance of described pipe fitting, the moment of torsion of described second servomotor occurs to increase change, and gives described control system by the information conveyance of change, described control system is fed back and makes described auxiliary folder feed-disabling, and now the position of auxiliary folder is designated as A 2;
3) remember that described auxiliary folder is by described position A 1move to described position A 2distance be A 3, then the snap-off-distance a of described pipe fitting, a=A 3;
4) spring back angle of note pipe fitting is θ, utilizes described geometrical principle to calculate spring back angle θ.
8. bend pipe shape detection method according to claim 7, it is characterized in that: the position of described auxiliary folder is with any point in its stroke range for home position, obtaining according to contrasting home position after the rotating signal calculating the rotation number of turns of described second servomotor, individual pen stroke and described second servo point motor.
9. the bend pipe shape detection method according to claim 5 or 7, is characterized in that: described geometrical principle is: θ=arccos (b 2+ b 2-a 2)/2b 2.
10. bend pipe shape detection method according to claim 6, is characterized in that: described geometrical principle is: θ=arccos (b 2+ b 2-a 2)/2b 2.
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