CN104353765A - Underground continuous wall reinforcing mesh interweaving machine - Google Patents
Underground continuous wall reinforcing mesh interweaving machine Download PDFInfo
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- CN104353765A CN104353765A CN201410604891.1A CN201410604891A CN104353765A CN 104353765 A CN104353765 A CN 104353765A CN 201410604891 A CN201410604891 A CN 201410604891A CN 104353765 A CN104353765 A CN 104353765A
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Abstract
The invention discloses an underground continuous wall reinforcing mesh interweaving machine. In an existing underground continuous wall, a reinforcing steel cage is vertically placed in a guide wall slot by using a crane generally, and the reinforcing steel cage is difficult to hoist and put into the guide wall slot due to large size. According to the underground continuous wall reinforcing mesh interweaving machine, a longitudinal reinforcing steel conveying mechanism is fixed with a driving carriage; an intermittent transmission mechanism is fixed with the driving carriage; two ends of an intermediate support frame are respectively fixed with the driving carriage and a driven carriage; a transverse reinforcing steel rope interweaving mechanism is fixed with the intermediate support frame; a drive mechanism drives the driving carriage and the intermittent transmission mechanism; the intermittent transmission mechanism respectively transmits power to the transverse reinforcing steel rope interweaving mechanism and a longitudinal reinforcing steel conveying mechanism; the transverse reinforcing steel rope interweaving mechanism is used for interweaving reinforcing steel ropes, provided by a transverse reinforcing steel rope storage rack, to and fro; the longitudinal reinforcing steel conveying mechanism is used for enabling reinforcing steel to drop into the reinforcing steel ropes interwoven by the transverse reinforcing steel rope interweaving mechanism to form a reinforcing mesh. According to the underground continuous wall reinforcing mesh interweaving machine, the reinforcing mesh can be automatically woven into an underground continuous wall guide wall slot, and further an underground continuous wall can be fast built.
Description
Technical field
The invention belongs to building engineering field, relate to automatic reinforcing bar knitting mechanism, be specifically related to a kind of diaphram wall bar-mat reinforcement interweaving machine.
Background technology
Ground is the foundation of building, along with the development of building trade, more and more higher to the efficiency requirements of laying the foundations.Drilling machine is now generally adopted to form stake holes on building sites in foundation soil, steel reinforcement cage is woven by workman, again steel reinforcement cage is put into stake holes, again toward wherein pouring into a mould mixed pise ground, there is the shortcoming that step is numerous and diverse, efficiency is low, consume manpower, and the foundation wall set up is not continuous print, intensity is lower; Existing diaphram wall is generally first by various trench machine, dig out in underground and lead wall chase, in groove, put into guide wall form board again support, then human weld's reinforcing steel bar cage, utilizes crane reinforcing steel bar cage vertically to be put into and leads wall chase, last toward wherein building mixed earth, step is numerous and diverse, efficiency is lower, and reinforcing steel bar cage volume is large, lifts by crane and put into that to lead wall chase be a difficult problem; Existing operating type needs manually to climb to operation in the soil box of below ground, there is insecurity.Design a kind of at the machine of underground continuous weaving bar-mat reinforcement, can saving reinforcing steel bar cage lifting and put into the process leading wall chase.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, a kind of diaphram wall bar-mat reinforcement interweaving machine is provided, in guide wall of underground continuous wall groove, automatically can weaves bar-mat reinforcement, and then set up diaphram wall fast.
The present invention includes initiatively compartment, follower car, intermediate support beam, driving mechanism, intermittent drive mechanism, transverse steel rope storage shelf, transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Described active compartment is fixedly installed longitudinal reinforcement conveying mechanism support; The bottom of described longitudinal reinforcement conveying mechanism is fixed with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The bottom of described intermittent drive mechanism is fixed with active compartment; The two ends of described intermediate support beam are fixed with active compartment and follower car respectively; Top and the intermediate support beam of described transverse steel rope intertexture mechanism are fixed; Described transverse steel rope storage shelf is fixedly installed on follower car top; Driving mechanism drives initiatively compartment and intermittent drive mechanism, and intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Transverse steel rope intertexture mechanism is the reinforcing bar rope that provides of intertexture transverse steel rope storage shelf back and forth; The intermittent movement of longitudinal reinforcement conveying mechanism, and reinforcing bar rope reinforcing bar being fallen into transverse steel rope intertexture mechanism intertexture forms bar-mat reinforcement.
The both sides of described active compartment and follower car are all hinged with roller; Power input shaft is bearing on active compartment by bearing, and two ends are all fixed with adhesion wheel; Driving mechanism drives power input shaft.
Described transverse steel rope storage shelf comprises the multiple transverse steel rope drum bracing frame and transverse steel rope guide bracket that are fixed on follower car top; Each transverse steel rope drum bracing frame is provided with multiple cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with the many guide rods of vertically arranging.
Described intermittent drive mechanism comprises indexing mechanism casing, fluted roller shaft, driven sheave, the 5th sprocket wheel, driving pin wheel shaft, the second roller gear, initiatively pin wheel, worm shaft, the 3rd sprocket wheel, the first roller gear, worm gear, worm-wheel shaft, the second bevel gear, jackshaft, third hand tap gear, the 6th sprocket wheel and worm-gear speed reducer; Described indexing mechanism casing is bolted with active compartment; Described worm shaft, driving pin wheel shaft and fluted roller shaft be arranged in parallel, and are all bearing on indexing mechanism casing by bearing; Described worm-wheel shaft is bearing on indexing mechanism casing by bearing, and worm gear is all connected by key with worm-wheel shaft with the second bevel gear; The helical tooth of described worm shaft engages with worm gear; The 3rd described sprocket wheel is all connected by key with worm shaft with the first roller gear, and the second roller gear is all connected by key with driving pin wheel shaft with active pin wheel, and the 5th sprocket wheel is all connected by key with fluted roller shaft with driven sheave; First roller gear engages with the second roller gear; The bearing pin of described active pin wheel is connected with driven sheave; The 5th described sprocket wheel is connected by chain with the 6th sprocket wheel; The 6th described sprocket wheel is connected with the speed reducing input of worm-gear speed reducer; The output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft; Jackshaft is bearing on active compartment by bearing; Described third hand tap gear is connected by key with jackshaft.
Described transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame, the first double-screw shaft, the second double-screw shaft, the first slide block assembly, the second slide block assembly, the 3rd slide block assembly, Four-slider assembly, the 5th slide block assembly, the 6th slide block assembly, the first sprocket wheel, the second sprocket wheel, the first guide plate, the second guide plate, the 3rd guide plate and the first bevel gear; Described transverse steel rope intertexture mechanism frame is vertically arranged, and top and intermediate support beam are fixed; First double-screw shaft and the second double-screw shaft are hinged on one end of transverse steel rope intertexture mechanism frame respectively; First double-screw shaft and the second double-screw shaft all offer the first double spiral groove, the second double spiral groove and the 3rd double spiral groove, and the first double spiral groove and the 3rd double spiral groove are symmetricly set on the second double spiral groove two ends; First double spiral groove, the second double spiral groove and the 3rd double spiral groove include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove; The first described bevel gear and the first sprocket wheel are all fixed on the first double-screw shaft, and the second sprocket wheel is fixed on the second double-screw shaft, and the first sprocket wheel is connected by chain with the second sprocket wheel; The first described bevel gear engages with the second bevel gear of intermittent drive mechanism; The first described slide block assembly and the 3rd slide block assembly centering are arranged on the second slide block assembly two ends; First slide block assembly is connected by sliding pair with the first double spiral groove of the first double-screw shaft, and fixes with one end of the first guide plate; Second slide block assembly is connected by sliding pair with the second double spiral groove of the first double-screw shaft, and fixes with one end of the second guide plate; 3rd slide block assembly is connected by sliding pair with the 3rd double spiral groove of the first double-screw shaft, and fixes with one end of the 3rd guide plate; Described Four-slider assembly and the 6th slide block assembly centering are arranged on the 5th slide block assembly two ends; Four-slider assembly is connected by sliding pair with the first double spiral groove of the second double-screw shaft, and fixes with the other end of the first guide plate; 5th slide block assembly is connected by sliding pair with the second double spiral groove of the second double-screw shaft, and fixes with the other end of the second guide plate; 6th slide block assembly is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft, and fixes with the other end of the 3rd guide plate.
The first described guide plate, the second guide plate and the 3rd guide plate are set in parallel on same vertical plane; The inner side of described first guide plate offers vertically multiple first reinforcing bar grooving mouth and the first reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth; The side that second guide plate is relative with inside the first guide plate offers vertically multiple second reinforcing bar rope guide hole and the second reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole; The opposite side of the second guide plate offers vertically multiple 3rd reinforcing bar grooving mouth and the 3rd reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth; The inner side of the 3rd guide plate offers vertically multiple 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole; The quantity of the first reinforcing bar rope guide hole, the second reinforcing bar rope guide hole, the second reinforcing bar grooving mouth, the 3rd reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole, the 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth is equal with the quantity of the first reinforcing bar grooving mouth; Each first reinforcing bar grooving mouth is arranged on sustained height with the second corresponding reinforcing bar rope guide hole, the 3rd reinforcing bar grooving mouth and the 4th reinforcing bar rope pilot hole, and each first reinforcing bar rope guide hole is arranged on sustained height with the second corresponding reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth.
Described longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame, slotted disk axle and the 4th bevel gear; Described longitudinal reinforcement conveying mechanism frame entirety is cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes, and bottom sides stretches out hole and the second reinforcing bar stretches out hole along offering symmetrically arranged first reinforcing bar; The bottom of longitudinal reinforcement conveying mechanism frame is bolted with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The top of described slotted disk axle is bearing in end cap by bearing, and bottom is bearing in slotted disk axle support holes by bearing, and stretches out that slotted disk axle support holes is outer fixes with the 4th bevel gear; The third hand tap gears meshing of the 4th bevel gear and intermittent drive mechanism; Multiple slotted disk is equidistantly fixed on slotted disk axle, and the periphery of slotted disk is uniformly distributed along the circumference and offers multiple steel bar groove, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk; The periphery of all slotted disks all with the contact internal walls of longitudinal reinforcement conveying mechanism frame.
Beneficial effect of the present invention:
The present invention can automatically knit out the bar-mat reinforcement be parallel to each other in guide wall of underground continuous wall groove, and then set up diaphram wall fast, without the need to human weld's reinforcing steel bar cage, also wall chase is led without the need to lifting by crane and reinforcing steel bar cage being put into, improve the efficiency of building lot, reduce manual labor's amount, reach efficient, safe operation effectiveness.
Accompanying drawing explanation
Fig. 1 is the integrally-built side isometric view of the present invention;
Fig. 2 is the present invention's another side isometric view integrally-built;
Fig. 3 is the drive connection stereogram of discontinuous transmission mechanism of the present invention;
Fig. 4 is the drive connection schematic diagram of longitudinal reinforcement conveying mechanism and intermittent drive mechanism in the present invention;
Fig. 5 is the stereogram in initiatively compartment in the present invention;
Fig. 6-1 is the overall structure stereogram of transverse steel intertexture mechanism in the present invention;
Fig. 6-2 is the partial structurtes stereogram at transverse steel intertexture mechanism top in the present invention;
Fig. 6-3 is the drive connection schematic diagram of transverse steel intertexture mechanism in the present invention;
Fig. 6-4 is the structural representation of the first double-screw shaft in the present invention;
Fig. 6-5 is the partial structurtes schematic diagram of the first guide plate in the present invention;
Fig. 6-6 is the partial structurtes schematic diagram of the second guide plate in the present invention;
Fig. 6-7 is the partial structurtes schematic diagram of the 3rd guide plate in the present invention;
Fig. 7-1 is the partial structurtes stereogram in the present invention bottom longitudinal reinforcement conveying mechanism;
Fig. 7-2 is the slotted disk axle of longitudinal reinforcement conveying mechanism in the present invention and the assembling stereogram of slotted disk;
Fig. 7-3 is the structural representation of slotted disk in the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As Fig. 1,2, shown in 3 and 5, a kind of diaphram wall bar-mat reinforcement interweaving machine, comprises initiatively compartment 19, follower car 1, intermediate support beam 3, driving mechanism, intermittent drive mechanism, transverse steel rope storage shelf, transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Initiatively compartment 19 is fixedly installed longitudinal reinforcement conveying mechanism support 19-1; The bottom of longitudinal reinforcement conveying mechanism is bolted with active compartment 19, and midfoot support is on longitudinal reinforcement conveying mechanism support 19-1; The bottom of intermittent drive mechanism is bolted with active compartment 19; The two ends of intermediate support beam 3 are connected with active compartment 19 and follower car 1 respectively by bolt; Top and the intermediate support beam 3 of transverse steel rope intertexture mechanism are bolted; Transverse steel rope storage shelf is fixedly installed on follower car 1 top; Initiatively the both sides of compartment 19 and follower car 1 are all hinged with roller; Power input shaft is bearing on active compartment 19 by bearing, and two ends are all fixed with adhesion wheel 22; 4th roller gear 23 is connected by key with power input shaft; Driving mechanism drives the 4th roller gear 23 and intermittent drive mechanism, and intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism.
As shown in Fig. 2,3 and 4, intermittent drive mechanism comprises indexing mechanism casing 26, fluted roller shaft 27, driven sheave 28, the 5th sprocket wheel 29, driving pin wheel shaft 30, second roller gear 31, initiatively pin wheel 32, worm shaft 33, the 3rd sprocket wheel 34, first roller gear 35, worm gear 36, worm-wheel shaft 37, second bevel gear 38, jackshaft 39, third hand tap gear 40, the 6th sprocket wheel 43 and worm-gear speed reducer; Indexing mechanism casing 26 is bolted with active compartment 19; Worm shaft 33, driving pin wheel shaft 30 and fluted roller shaft 27 be arranged in parallel, and are all bearing on indexing mechanism casing 26 by bearing; Worm-wheel shaft 37 is bearing on indexing mechanism casing 26 by bearing, and worm gear 36 is all connected by key with worm-wheel shaft 37 with the second bevel gear 38; The helical tooth 33-1 of worm shaft 33 engages with worm gear 36; 3rd sprocket wheel 34 is all connected by key with worm shaft 33 with the first roller gear 35, and the second roller gear 31 is all connected by key with driving pin wheel shaft 30 with active pin wheel 32, and the 5th sprocket wheel 29 is all connected by key with fluted roller shaft 27 with driven sheave 28; First roller gear 35 engages with the second roller gear 31; Initiatively the bearing pin of pin wheel 32 is connected with driven sheave 28; 5th sprocket wheel 29 is connected by chain with the 6th sprocket wheel 43; 6th sprocket wheel 43 is connected with the speed reducing input of worm-gear speed reducer; The output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft 39; Jackshaft 39 is bearing on active compartment 19 by bearing; Third hand tap gear 40 is connected by key with jackshaft 39.
As shown in Fig. 6-1,6-2,6-3 and 6-4, transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame 4, first double-screw shaft 5, second double-screw shaft 11, first slide block assembly 6, second slide block assembly 7, the 3rd slide block assembly 8, Four-slider assembly 12, the 5th slide block assembly 13, the 6th slide block assembly 14, first sprocket wheel 9, second sprocket wheel 15, first guide plate 16, second guide plate 17, the 3rd guide plate 18 and the first bevel gear 10; Transverse steel rope intertexture mechanism frame 4 is vertically arranged, and top and intermediate support beam 3 are bolted; First double-screw shaft 5 and the second double-screw shaft 11 are hinged on one end of transverse steel rope intertexture mechanism frame 4 respectively; First double-screw shaft 5 and the second double-screw shaft 11 all offer the first double spiral groove 5-1, the second double spiral groove 5-2 and the 3rd double spiral groove 5-3, and the first double spiral groove 5-1 and the 3rd double spiral groove 5-3 is symmetricly set on the second double spiral groove 5-2 two ends; First double spiral groove 5-1, the second double spiral groove 5-2 and the 3rd double spiral groove 5-3 include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove; First bevel gear 10 and the first sprocket wheel 9 are all fixed on the first double-screw shaft 5, and the second sprocket wheel 15 is fixed on the second double-screw shaft 11, and the first sprocket wheel 9 is connected by chain with the second sprocket wheel 15; First bevel gear 10 engages with the second bevel gear 38 of intermittent drive mechanism; First slide block assembly 6 and the 3rd slide block assembly 8 centering are arranged on the second slide block assembly 7 two ends; First slide block assembly 6 is connected by sliding pair with the first double spiral groove 5-1 of the first double-screw shaft 5, and is bolted with one end of the first guide plate 16; Second slide block assembly 7 is connected by sliding pair with the second double spiral groove 5-2 of the first double-screw shaft 5, and is bolted with one end of the second guide plate 17; 3rd slide block assembly 8 is connected by sliding pair with the 3rd double spiral groove 5-3 of the first double-screw shaft 5, and is bolted with one end of the 3rd guide plate 18; Four-slider assembly 12 and the 6th slide block assembly 14 centering are arranged on the 5th slide block assembly 13 two ends; Four-slider assembly 12 is connected by sliding pair with the first double spiral groove 5-1 of the second double-screw shaft 11, and is bolted with the other end of the first guide plate 16; 5th slide block assembly 13 is connected by sliding pair with the second double spiral groove 5-2 of the second double-screw shaft 11, and is bolted with the other end of the second guide plate 18; 6th slide block assembly 14 is connected by sliding pair with the 3rd double spiral groove 5-3 of the second double-screw shaft 11, and is bolted with the other end of the 3rd guide plate 18.
As shown in Fig. 6-1,6-2,6-5,6-6 and 6-7, the first guide plate 16, second guide plate 17 and the 3rd guide plate 18 are set in parallel on same vertical plane; The inner side of the first guide plate 16 offers vertically 12 the first reinforcing bar grooving mouth 16-1 and 12 the first reinforcing bar rope guide hole 16-2 of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth 16-1; The side that second guide plate 17 is relative with inside the first guide plate 16 offers vertically 12 the second reinforcing bar rope guide hole 17-1 and 12 the second reinforcing bar grooving mouth 17-4 of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole 17-1; The opposite side of the second guide plate 17 offers vertically 12 the 3rd reinforcing bar grooving mouth 17-2 and 12 the 3rd reinforcing bar rope guide hole 17-3 of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth 17-2; The inner side of the 3rd guide plate 18 offers vertically 12 the 4th reinforcing bar rope guide hole 18-1 and 12 the 4th reinforcing bar grooving mouth 18-2 of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole 18-1; Each first reinforcing bar grooving mouth 16-1 is arranged on sustained height with corresponding the second reinforcing bar rope guide hole 17-1, the 3rd reinforcing bar grooving mouth 17-2 and the 4th reinforcing bar rope pilot hole 18-1, and each first reinforcing bar rope guide hole 16-2 is arranged on sustained height with corresponding the second reinforcing bar grooving mouth 17-4, the 3rd reinforcing bar rope guide hole 17-3 and the 4th reinforcing bar grooving mouth 18-2.
As shown in Fig. 7-1,7-2 and 7-3, longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame 20, slotted disk axle 41 and the 4th bevel gear 42; Longitudinal reinforcement conveying mechanism frame 20 is overall cylindrical, and top and end cap are connected by screw, and bottom centre offers slotted disk axle support holes 20-3, and bottom sides edge offers symmetrically arranged first reinforcing bar and stretches out hole 20-1 and the second reinforcing bar stretches out hole 20-2; The bottom of longitudinal reinforcement conveying mechanism frame 20 is bolted with active compartment 19, and midfoot support is on longitudinal reinforcement conveying mechanism support 19-1; The top of slotted disk axle 41 is bearing in end cap by bearing, and bottom is bearing in slotted disk axle support holes 20-3 by bearing, and stretches out that slotted disk axle support holes 20-3 is outer to be connected by pin with the 4th bevel gear 42; 4th bevel gear 42 engages with the third hand tap gear 40 of intermittent drive mechanism; Ten slotted disk 41-1 are equidistantly fixed on slotted disk axle 41, and the periphery of slotted disk 41-1 is uniformly distributed along the circumference and offers 50 steel bar groove 41-2, and position is corresponding in a circumferential direction for the steel bar groove 41-2 of different slotted disk; The periphery of all slotted disk 41-1 all with the contact internal walls of longitudinal reinforcement conveying mechanism frame 20.
As illustrated in fig. 1 and 2, transverse steel rope storage shelf comprises six transverse steel rope drum bracing frame 1-1 and two the transverse steel rope guide bracket 1-2 being fixed on follower car 1 top; Each transverse steel rope drum bracing frame 1-1 is provided with nine cylinder hooks of vertically arranging; Each transverse steel rope guide bracket 1-2 is provided with nine guide rods of vertically arranging.
The operation principle of this diaphram wall bar-mat reinforcement interweaving machine:
The adhesion wheel 22 in active compartment 19, the initiatively roller of compartment 19 and follower car 1 are placed on slide rail 2, and the reinforcing bar rope drum 48 being wound with reinforcing bar rope is placed on 48 cylinder hooks; The reinforcing bar rope of 48 reinforcing bar rope drums is divided into 18 groups to walk around 18 guide rods, every root reinforcing bar rope is each passed through a first reinforcing bar rope guide hole 16-2, the second reinforcing bar rope guide hole 17-1, the 3rd reinforcing bar rope guide hole 17-3 or the 4th reinforcing bar rope guide hole 18-1, and is all fixed to the initiating terminal that the diaphragm wall dug in advance leads wall chase; Pile 50 reinforcing bars in longitudinal reinforcement conveying mechanism, every root reinforcing bar embeds in steel bar groove 41-2 corresponding to ten slotted disk 41-1.Start the motor of driving mechanism, a part of power passes to three cylindrical gear 21 by planet-gear speed reducer, and another part power passes to driving shaft 24, three cylindrical gear 21 through the 4th roller gear 23 by power transmission to power input shaft, thus adhesion wheel 22 is rotated, initiatively compartment pushes whole interweaving machine and moves, and now reinforcing bar rope constantly pulls out from reinforcing bar rope drum, driving shaft 24 drives the 4th sprocket wheel the 25, four sprocket wheel 25 to pass motion to worm shaft 33 by chain-driving the 3rd sprocket wheel the 34, three sprocket wheel 34 to drive worm gear 36 and the first roller gear 35 to rotate, worm gear 36 passes motion to worm-wheel shaft 37 and the second bevel gear 38, second bevel gear 38 drives the first bevel gear 10, first bevel gear 10 is rotated and passes motion to the first double-screw shaft 5, first double-screw shaft 5 drives the second double-screw shaft 11 synchronous axial system by the first sprocket wheel 9 and the second sprocket wheel 15, thus drives the first guide plate 16, second guide plate 17 and the 3rd guide plate 18 to realize the transverse shifting of past renaturation, the reinforcing bar rope of the second guide plate 17 both sides realizes laterally interweaving moving with the reinforcing bar rope of the first guide plate 16 and the 3rd guide plate 18 respectively, first roller gear 35 drives the second roller gear 31, second roller gear 31 passes motion to driving pin wheel shaft 30 and drives initiatively pin wheel 32, and then pass motion to driven sheave 28, realize the intermittent movement of fluted roller shaft 27, fluted roller shaft 27 is by the 5th sprocket wheel 29, 6th sprocket wheel 43, worm-gear speed reducer, jackshaft 39 and third hand tap gear 40 transmit motion to the 4th bevel gear 42, intermittent movement is passed to the slotted disk axle 41 of longitudinal reinforcement conveying mechanism by the 4th bevel gear 42, slotted disk axle 41 rotates and drives the reinforcing bar in slotted disk 41-1 circumferentially to move, stretch out when hole 20-1 and the second reinforcing bar stretch out hole 20-2 fall from longitudinal reinforcement conveying mechanism when two reinforcing bars of symmetry move on to the first reinforcing bar respectively, and just fall into the reinforcing bar rope being in interleaved order, constantly continuous firing is just led in wall chase at diaphragm wall and is knit out two bar-mat reinforcements.
Claims (6)
1. a diaphram wall bar-mat reinforcement interweaving machine, comprises initiatively compartment, follower car, intermediate support beam, driving mechanism, intermittent drive mechanism, transverse steel rope storage shelf, transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism, it is characterized in that:
Described active compartment is fixedly installed longitudinal reinforcement conveying mechanism support; The bottom of described longitudinal reinforcement conveying mechanism is fixed with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The bottom of described intermittent drive mechanism is fixed with active compartment; The two ends of described intermediate support beam are fixed with active compartment and follower car respectively; Top and the intermediate support beam of described transverse steel rope intertexture mechanism are fixed; Described transverse steel rope storage shelf is fixedly installed on follower car top; Driving mechanism drives initiatively compartment and intermittent drive mechanism, and intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Transverse steel rope intertexture mechanism is the reinforcing bar rope that provides of intertexture transverse steel rope storage shelf back and forth; The intermittent movement of longitudinal reinforcement conveying mechanism, and reinforcing bar rope reinforcing bar being fallen into transverse steel rope intertexture mechanism intertexture forms bar-mat reinforcement.
2. a kind of diaphram wall bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: the both sides of described active compartment and follower car are all hinged with roller; Power input shaft is bearing on active compartment by bearing, and two ends are all fixed with adhesion wheel; Driving mechanism drives power input shaft.
3. a kind of diaphram wall bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described transverse steel rope storage shelf comprises the multiple transverse steel rope drum bracing frame and transverse steel rope guide bracket that are fixed on follower car top; Each transverse steel rope drum bracing frame is provided with multiple cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with the many guide rods of vertically arranging.
4. a kind of diaphram wall bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described intermittent drive mechanism comprises indexing mechanism casing, fluted roller shaft, driven sheave, the 5th sprocket wheel, driving pin wheel shaft, the second roller gear, initiatively pin wheel, worm shaft, the 3rd sprocket wheel, the first roller gear, worm gear, worm-wheel shaft, the second bevel gear, jackshaft, third hand tap gear, the 6th sprocket wheel and worm-gear speed reducer; Described indexing mechanism casing is bolted with active compartment; Described worm shaft, driving pin wheel shaft and fluted roller shaft be arranged in parallel, and are all bearing on indexing mechanism casing by bearing; Described worm-wheel shaft is bearing on indexing mechanism casing by bearing, and worm gear is all connected by key with worm-wheel shaft with the second bevel gear; The helical tooth of described worm shaft engages with worm gear; The 3rd described sprocket wheel is all connected by key with worm shaft with the first roller gear, and the second roller gear is all connected by key with driving pin wheel shaft with active pin wheel, and the 5th sprocket wheel is all connected by key with fluted roller shaft with driven sheave; First roller gear engages with the second roller gear; The bearing pin of described active pin wheel is connected with driven sheave; The 5th described sprocket wheel is connected by chain with the 6th sprocket wheel; The 6th described sprocket wheel is connected with the speed reducing input of worm-gear speed reducer; The output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft; Jackshaft is bearing on active compartment by bearing; Described third hand tap gear is connected by key with jackshaft.
5. a kind of diaphram wall bar-mat reinforcement interweaving machine according to claim 4, is characterized in that: described transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame, the first double-screw shaft, the second double-screw shaft, the first slide block assembly, the second slide block assembly, the 3rd slide block assembly, Four-slider assembly, the 5th slide block assembly, the 6th slide block assembly, the first sprocket wheel, the second sprocket wheel, the first guide plate, the second guide plate, the 3rd guide plate and the first bevel gear; Described transverse steel rope intertexture mechanism frame is vertically arranged, and top and intermediate support beam are fixed; First double-screw shaft and the second double-screw shaft are hinged on one end of transverse steel rope intertexture mechanism frame respectively; First double-screw shaft and the second double-screw shaft all offer the first double spiral groove, the second double spiral groove and the 3rd double spiral groove, and the first double spiral groove and the 3rd double spiral groove are symmetricly set on the second double spiral groove two ends; First double spiral groove, the second double spiral groove and the 3rd double spiral groove include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove; The first described bevel gear and the first sprocket wheel are all fixed on the first double-screw shaft, and the second sprocket wheel is fixed on the second double-screw shaft, and the first sprocket wheel is connected by chain with the second sprocket wheel; The first described bevel gear engages with the second bevel gear of intermittent drive mechanism; The first described slide block assembly and the 3rd slide block assembly centering are arranged on the second slide block assembly two ends; First slide block assembly is connected by sliding pair with the first double spiral groove of the first double-screw shaft, and fixes with one end of the first guide plate; Second slide block assembly is connected by sliding pair with the second double spiral groove of the first double-screw shaft, and fixes with one end of the second guide plate; 3rd slide block assembly is connected by sliding pair with the 3rd double spiral groove of the first double-screw shaft, and fixes with one end of the 3rd guide plate; Described Four-slider assembly and the 6th slide block assembly centering are arranged on the 5th slide block assembly two ends; Four-slider assembly is connected by sliding pair with the first double spiral groove of the second double-screw shaft, and fixes with the other end of the first guide plate; 5th slide block assembly is connected by sliding pair with the second double spiral groove of the second double-screw shaft, and fixes with the other end of the second guide plate; 6th slide block assembly is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft, and fixes with the other end of the 3rd guide plate;
The first described guide plate, the second guide plate and the 3rd guide plate are set in parallel on same vertical plane; The inner side of described first guide plate offers vertically multiple first reinforcing bar grooving mouth and the first reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth; The side that second guide plate is relative with inside the first guide plate offers vertically multiple second reinforcing bar rope guide hole and the second reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole; The opposite side of the second guide plate offers vertically multiple 3rd reinforcing bar grooving mouth and the 3rd reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth; The inner side of the 3rd guide plate offers vertically multiple 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole; The quantity of the first reinforcing bar rope guide hole, the second reinforcing bar rope guide hole, the second reinforcing bar grooving mouth, the 3rd reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole, the 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth is equal with the quantity of the first reinforcing bar grooving mouth; Each first reinforcing bar grooving mouth is arranged on sustained height with the second corresponding reinforcing bar rope guide hole, the 3rd reinforcing bar grooving mouth and the 4th reinforcing bar rope pilot hole, and each first reinforcing bar rope guide hole is arranged on sustained height with the second corresponding reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth.
6. a kind of diaphram wall bar-mat reinforcement interweaving machine according to claim 4, is characterized in that: described longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame, slotted disk axle and the 4th bevel gear; Described longitudinal reinforcement conveying mechanism frame entirety is cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes, and bottom sides stretches out hole and the second reinforcing bar stretches out hole along offering symmetrically arranged first reinforcing bar; The bottom of longitudinal reinforcement conveying mechanism frame is bolted with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The top of described slotted disk axle is bearing in end cap by bearing, and bottom is bearing in slotted disk axle support holes by bearing, and stretches out that slotted disk axle support holes is outer fixes with the 4th bevel gear; The third hand tap gears meshing of the 4th bevel gear and intermittent drive mechanism; Multiple slotted disk is equidistantly fixed on slotted disk axle, and the periphery of slotted disk is uniformly distributed along the circumference and offers multiple steel bar groove, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk; The periphery of all slotted disks all with the contact internal walls of longitudinal reinforcement conveying mechanism frame.
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| CN108838589A (en) * | 2018-07-11 | 2018-11-20 | 广州鑫桥建筑工程有限公司 | Diaphram wall steel reinforcement cage automatic welding method |
| CN109555110A (en) * | 2018-12-29 | 2019-04-02 | 上海建工四建集团有限公司 | A kind of FRP fiber bar-reinforcing bar combined reinforced bar cage process units and application method |
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| CN109555111B (en) * | 2018-12-29 | 2024-06-11 | 上海建工四建集团有限公司 | Composite underground continuous wall structure under low clearance and construction method |
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| CN104353765B (en) | 2016-06-29 |
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Denomination of invention: An underground continuous wall reinforcing mesh weaving machine Effective date of registration: 20220704 Granted publication date: 20160629 Pledgee: China Construction Bank Co.,Ltd. Fuyang Branch of Hangzhou Pledgor: GEOTECHNICAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980009767 |
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