CN204135245U

CN204135245U - A kind of Full-automatic underground bar-mat reinforcement interweaving machine

Info

Publication number: CN204135245U
Application number: CN201420643809.1U
Authority: CN
Inventors: 俞高红; 潘金龙; 吴国环; 殷树芳; 杜立恒; 王智群
Original assignee: GEOTECHNICAL TECHNOLOGY Co Ltd
Current assignee: GEOTECHNICAL TECHNOLOGY Co Ltd
Priority date: 2014-10-31
Filing date: 2014-10-31
Publication date: 2015-02-04
Anticipated expiration: 2024-10-31

Abstract

The utility model discloses a kind of Full-automatic underground bar-mat reinforcement interweaving machine.Reinforcing steel bar cage generally to be put into crane and is led wall chase by existing diaphram wall, reinforcing steel bar cage lifting and put into that to lead wall chase be a difficult problem; Do not integrate the machine of the automatic grooving in underground and braiding bar-mat reinforcement at present.Driving mechanism of the present utility model drives initiatively compartment, intermittent drive mechanism and groove milling mechanism; Intermittent drive mechanism drives transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Groove milling mechanism digs out diaphragm wall and leads wall chase, and transverse steel rope intertexture mechanism leads reciprocal intertexture reinforcing bar rope in wall chase at diaphragm wall; Longitudinal reinforcement conveying mechanism interval falls reinforcing bar, and driving mechanism drives Liang Ge longitudinal reinforcement bindiny mechanism to roll reinforcing bar; The reinforcing bar fixed longitudinally reinforcing bar guide falls into the reinforcing bar rope of intertexture, knits out bar-mat reinforcement.The utility model automatically can dig diaphragm wall in underground and lead wall chase, and automatically weaves bar-mat reinforcement leading in wall chase, sets up diaphram wall fast.

Description

A kind of Full-automatic underground bar-mat reinforcement interweaving machine

Technical field

The utility model belongs to building machinery field, relates to bar connecting mechanism, automatically grooving mechanism and automatic reinforcing bar knitting mechanism, is specifically related to a kind of Full-automatic underground bar-mat reinforcement interweaving machine.

Background technology

Ground is the foundation of building, along with the development of building trade, more and more higher to the efficiency requirements of laying the foundations.Drilling machine is now generally adopted to form stake holes on building sites in foundation soil, steel reinforcement cage is woven by workman, again steel reinforcement cage is put into stake holes, again toward wherein pouring into a mould mixed pise ground, there is the shortcoming that step is numerous and diverse, efficiency is low, consume manpower, and the foundation wall set up is not continuous print, intensity is lower; Existing diaphram wall is generally first by various trench machine, dig out in underground and lead wall chase, then artificial at welded reinforcement cage, utilize crane reinforcing steel bar cage vertically to be put into and lead wall chase, last toward wherein building mixed earth, step is numerous and diverse, and efficiency is lower, and reinforcing steel bar cage volume is large, lift by crane and put into that to lead wall chase be a difficult problem; Existing operating type needs manually to climb to operation in the soil box of below ground, there is insecurity.Still there is no a kind of machine integrating the automatic grooving in underground and automatically weave bar-mat reinforcement at present.

Summary of the invention

The purpose of this utility model is for the deficiencies in the prior art, provides a kind of Full-automatic underground bar-mat reinforcement interweaving machine, automatically can dig diaphragm wall in underground and lead wall chase, and simultaneously automatically weaves bar-mat reinforcement leading in wall chase, thus sets up diaphram wall fast.

The utility model comprises initiatively compartment, follower car, intermediate support beam, transverse steel rope storage shelf, transverse steel rope intertexture mechanism, longitudinal reinforcement conveying mechanism, intermittent drive mechanism, groove milling mechanism, longitudinal reinforcement bindiny mechanism, longitudinal reinforcement guide and driving mechanism; Described active compartment is fixedly installed longitudinal reinforcement conveying mechanism support, and two longitudinal reinforcement carrier pipes are all fixed on longitudinal reinforcement conveying mechanism support; The bottom of longitudinal reinforcement carrier pipe is provided with optoelectronic switch; Two optoelectronic switches are connected with first motor of driving mechanism respectively by electric machine controller; The bottom of described longitudinal reinforcement conveying mechanism is fixed with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The bottom of described intermittent drive mechanism is fixed with active compartment; The two ends of described intermediate support beam are fixed with active compartment and follower car respectively; Liang Ge longitudinal reinforcement bindiny mechanism is separately positioned on below a longitudinal reinforcement carrier pipe, and is all fixed on active compartment; Described transverse steel rope intertexture mechanism and longitudinal reinforcement guide are all fixed on bottom intermediate support beam, and longitudinal reinforcement guide is arranged on transverse steel rope intertexture mechanism rear; Described groove milling mechanism is connected by bearing with follower car, and passes through finger setting; Described transverse steel rope storage shelf is fixed on follower car top; Initiatively the both sides of compartment and follower car are all hinged with roller; Power input shaft is bearing on active compartment by bearing, and two ends are all fixed with adhesion wheel; 4th roller gear and power input shaft are fixed; Described driving mechanism drives the 4th roller gear, intermittent drive mechanism and groove milling mechanism; Described intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Described groove milling mechanism digs out diaphragm wall in underground and leads wall chase, and transverse steel rope intertexture mechanism leads at diaphragm wall the reinforcing bar rope that in wall chase, reciprocal intertexture transverse steel rope storage shelf provides; Described longitudinal reinforcement conveying mechanism interval falls reinforcing bar, two optoelectronic switches are respectively by first motor of motor controller controls driving mechanism, two the first motors drive Liang Ge longitudinal reinforcement bindiny mechanism respectively, and two reinforcing bars that order falls from same longitudinal reinforcement carrier pipe roll fixing by each longitudinal reinforcement bindiny mechanism; The reinforcing bar fixed longitudinally reinforcing bar guide falls into the reinforcing bar rope of transverse steel rope intertexture mechanism intertexture, knits out bar-mat reinforcement.

Described intermittent drive mechanism comprises intermittent drive mechanism casing, fluted roller shaft, first driven sheave, first driving pin wheel shaft, second roller gear, first active pin wheel, second driving pin wheel shaft, second active pin wheel, 3rd active pin wheel, first roller gear, first worm shaft, second worm shaft, second driven sheave, 3rd driven sheave, first worm gear, first worm-wheel shaft, second worm gear, second worm-wheel shaft, second sprocket wheel, 3rd sprocket wheel, 4th sprocket wheel, jackshaft, 5th bevel gear, 5th sprocket wheel, 6th sprocket wheel, first bevel gear, universal drive shaft and worm-gear speed reducer, described intermittent drive mechanism casing is bolted with active compartment, first driving pin wheel shaft, the second driving pin wheel shaft, fluted roller shaft, the first worm shaft and the second worm shaft be arranged in parallel, and are all bearing on intermittent drive mechanism casing by bearing, first worm shaft and the second worm shaft are coaxially arranged, first worm-wheel shaft and the second worm-wheel shaft are all bearing on intermittent drive mechanism casing by bearing, first power shaft and the second power shaft are all bearing on intermediate support beam by bearing, described first worm gear is connected by key with one end of the first worm-wheel shaft, and the other end of the first worm-wheel shaft is connected with one end of universal drive shaft, and the other end of universal drive shaft is connected with the first power shaft, first bevel gear is connected by key with the first power shaft, second worm gear is all connected by key with the second worm-wheel shaft with the 5th sprocket wheel, 4th bevel gear is all connected by key with the second power shaft with the 6th sprocket wheel, 5th sprocket wheel is connected by chain with the 6th sprocket wheel, the helical tooth of described first worm shaft engages with the first worm gear, and the helical tooth of the second worm shaft engages with the second worm gear, second driven sheave is connected by key with the first worm shaft, and the 3rd driven sheave is connected by key with the second worm shaft, second active pin wheel, the first roller gear are all connected by key with the second driving pin wheel shaft with the 3rd active pin wheel, described second active pin wheel is identical with the structure of the 3rd active pin wheel, be equipped with two bearing pins, and two bearing pin place central angles differs 90 °, the installation phase difference of the second active pin wheel and the 3rd active pin wheel is 180 °, first active pin wheel, the second roller gear are all connected by key with the first driving pin wheel shaft with the second sprocket wheel, two bearing pin place central angles of the first active pin wheel differ 180 °, first driven sheave is all connected by key with fluted roller shaft with the 3rd sprocket wheel, the first described roller gear engages with the second roller gear, and the gearratio of the second roller gear and the first roller gear is 2:1, the bearing pin of the first active pin wheel is connected with the first driven sheave, and the bearing pin of the second active pin wheel is connected with the second driven sheave, and the bearing pin of the 3rd active pin wheel is connected with the 3rd driven sheave, the 3rd described sprocket wheel is connected by chain with the 4th sprocket wheel, 4th sprocket wheel is connected with the speed reducing input of worm-gear speed reducer, the output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft, jackshaft is bearing on active compartment by bearing, 5th bevel gear is connected by key with jackshaft.

Described intermediate support beam offers groove milling drill bit and stretches into hole; Curved baffle is fixed on bottom intermediate support beam; The hole wall that medial surface and the groove milling drill bit of described curved baffle stretch into hole aligns and arranges, and towards the direction of advance of follower car; Groove milling drill bit support is fixed in the middle part of curved baffle.

Described transverse steel rope storage shelf comprises the multiple transverse steel rope drum bracing frame and transverse steel rope guide bracket that are fixed on follower car top; Each transverse steel rope drum bracing frame is provided with multiple cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with the many guide rods of vertically arranging.

Described longitudinal reinforcement bindiny mechanism comprises supporting seat, driving gear, driven gear, initiatively muller and driven muller; Described supporting seat is fixed with active compartment; Driving gear and driven gear are all hinged on supporting seat; Described active muller and driving gear are fixed, and coaxially arrange; Described driven muller and driven gear are fixed, and coaxially arrange; Driving gear engages with driven gear; The tooth top of each teeth of described active muller and driven muller all offers and rolls groove, and initiatively muller each rolls groove and driven muller one and roll slot and put corresponding; The groove that rolls that the active muller of Liang Ge longitudinal reinforcement bindiny mechanism is relative with driven muller is separately positioned on immediately below a longitudinal reinforcement carrier pipe.

Described transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame, first double-screw shaft, second double-screw shaft, 3rd double-screw shaft, 4th double-screw shaft, 5th double-screw shaft, 6th double-screw shaft, first slide block assembly, second slide block assembly, 3rd slide block assembly, Four-slider assembly, 5th slide block assembly, 6th slide block assembly, 7th slide block assembly, 8th slide block assembly, 9th slide block assembly, tenth slide block assembly, 11 slide block assembly, 12 slide block assembly, first guide plate, second guide plate, 3rd guide plate, 4th guide plate, second bevel gear, third hand tap gear, first intertexture drive sprocket, second intertexture drive sprocket, 3rd intertexture drive sprocket, 4th intertexture drive sprocket, 5th intertexture drive sprocket, 6th intertexture drive sprocket, 7th intertexture drive sprocket and the 8th intertexture drive sprocket, described transverse steel rope intertexture mechanism frame is vertically arranged, and top is connected by sliding pair with intermediate support beam, and passes through Bolt to position, first double-screw shaft, the second double-screw shaft, the 3rd double-screw shaft, the 4th double-screw shaft, the 5th double-screw shaft and the 6th double-screw shaft are all hinged in transverse steel rope intertexture mechanism frame, first double-screw shaft, the 3rd double-screw shaft are identical with the structure of the 5th double-screw shaft, all offer symmetrically arranged first double spiral groove and the second double spiral groove, second double-screw shaft, the 4th double-screw shaft are identical with the structure of the 6th double-screw shaft, all offer symmetrically arranged 3rd double spiral groove and the 4th double spiral groove, first double spiral groove, the second double spiral groove, the 3rd double spiral groove and the 4th double spiral groove include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove, second bevel gear and the first intertexture drive sprocket are all fixed on the first double-screw shaft, third hand tap gear and the second intertexture drive sprocket are all fixed on the second double-screw shaft, and the 3rd intertexture drive sprocket and the 4th intertexture drive sprocket are all fixed on the 3rd double-screw shaft, 5th intertexture drive sprocket and the 6th intertexture drive sprocket are all fixed in the 4th two-wheel spin axis, 7th intertexture drive sprocket is fixed on the 5th double-screw shaft, and the 8th intertexture drive sprocket is fixed on the 6th double-screw shaft, the second described bevel gear engages with the first bevel gear of intermittent drive mechanism, and third hand tap gear engages with the 4th bevel gear of intermittent drive mechanism, the first described intertexture drive sprocket is connected by chain with the 4th intertexture drive sprocket, and the 3rd intertexture drive sprocket is connected by chain with the 7th intertexture drive sprocket, second intertexture drive sprocket is connected by chain with the 5th intertexture drive sprocket, and the 6th intertexture drive sprocket is connected by chain with the 8th intertexture drive sprocket, the first described slide block assembly is connected by sliding pair with the first double spiral groove of the first double-screw shaft, and is bolted with one end of the first guide plate, the second described slide block assembly is connected by sliding pair with the second double spiral groove of the first double-screw shaft, and is bolted with one end of the second guide plate, the 3rd described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft, and is bolted with one end of the 3rd guide plate, described Four-slider assembly is connected by sliding pair with the 4th double spiral groove of the second double-screw shaft, and is bolted with one end of the 4th guide plate, the 5th described slide block assembly is connected by sliding pair with the first double spiral groove of the 3rd double-screw shaft, and is bolted with the middle part of the first guide plate, the 6th described slide block assembly is connected by sliding pair with the second double spiral groove of the 3rd double-screw shaft, and is bolted with the middle part of the second guide plate, the 7th described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the 4th double-screw shaft, and is bolted with the middle part of the 3rd guide plate, the 8th described slide block assembly is connected by sliding pair with the 4th double spiral groove of the 4th double-screw shaft, and is bolted with the middle part of the 4th guide plate, the 9th described slide block assembly is connected by sliding pair with the first double spiral groove of the 5th double-screw shaft, and is bolted with the other end of the first guide plate, tenth slide block assembly is connected by sliding pair with the second double spiral groove of the 5th double-screw shaft, and is bolted with the other end of the second guide plate, 11 slide block assembly is connected by sliding pair with the 3rd double spiral groove of the 6th double-screw shaft, and is bolted with the other end of the 3rd guide plate, 12 slide block assembly is connected by sliding pair with the 4th double spiral groove of the 6th double-screw shaft, and is bolted with the other end of the 4th guide plate, first guide plate and the 3rd guide plate are oppositely arranged, and the second guide plate and the 4th guide plate are oppositely arranged,

The outside of described first guide plate offers vertically multiple first reinforcing bar grooving mouth and the first reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth; The outside of the 3rd guide plate offers vertically multiple second reinforcing bar rope guide hole and the second reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole; The outside of the second guide plate offers vertically multiple 3rd reinforcing bar grooving mouth and the 3rd reinforcing bar rope guide hole of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth; The outside of the 4th guide plate offers vertically multiple 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole; The quantity of the first reinforcing bar rope guide hole, the second reinforcing bar rope guide hole, the second reinforcing bar grooving mouth, the 3rd reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole, the 4th reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth is equal with the quantity of the first reinforcing bar grooving mouth; Each first reinforcing bar grooving mouth is arranged on sustained height with the second corresponding reinforcing bar rope guide hole, the 3rd reinforcing bar grooving mouth and the 4th reinforcing bar rope pilot hole, and each first reinforcing bar rope guide hole is arranged on sustained height with the second corresponding reinforcing bar grooving mouth, the 3rd reinforcing bar rope guide hole and the 4th reinforcing bar grooving mouth.

Described longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame, slotted disk axle, slotted disk and the 4th bevel gear; Described longitudinal reinforcement conveying mechanism frame entirety is cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes, and bottom sides stretches out hole and the second reinforcing bar stretches out hole along offering symmetrically arranged first reinforcing bar; The bottom of longitudinal reinforcement conveying mechanism frame is bolted with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The first described reinforcing bar stretches out hole and the second reinforcing bar and stretches out hole and be separately positioned on directly over two longitudinal reinforcement carrier pipes; The top of described slotted disk axle is bearing in end cap by bearing; The bottom of slotted disk axle is bearing in slotted disk axle support holes by bearing, and stretches out that slotted disk axle support holes is outer fixes with the 4th bevel gear; 4th bevel gear engages with the 5th bevel gear of intermittent drive mechanism; Multiple slotted disk is equidistantly fixed on slotted disk axle; The periphery of described slotted disk is uniformly distributed along the circumference and offers multiple steel bar groove, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk.

Described groove milling mechanism comprises cantilever, flange and groove milling drill bit; Described cantilever comprises integrated horizontal arm and vertical arm, and horizontal arm offers flange mounting hole, and the bottom of vertical arm is provided with boss, and the bottom of boss is provided with cantilevered axle; Described cantilevered axle is connected by bearing with follower car, and boss is connected by pin with follower car; Described flange comprises integrated load-bearing axle and terminal pad, and center offers water under high pressure input hole and the connector receptacle of coaxial setting; The top end opening of water under high pressure input hole is in the top end face of load-bearing axle, and bottom is communicated with the top of connector receptacle; The bottom end opening of connector receptacle is in the bottom end face of terminal pad; Load-bearing axle is bearing in flange mounting hole by bearing; Clip embeds in the snap-ring groove of load-bearing axle periphery, and clamps load-bearing axle; Clip contacts with the bearing face of supporting load-bearing axle;

Described groove milling drill bit comprises bit central axle and cutting edge; Described bit central axle is hollow shaft, inner chamber and fittings; Hole is stretched into through the groove milling drill bit of intermediate support beam in the top of bit central axle, and is bolted with terminal pad; Joint embeds in the connector receptacle of flange; The face of cylinder of bit central axle offers vertically multiple apopore group, each apopore group comprises the multiple apopores be uniformly distributed along the circumference; The apopore position of bottommost is higher than the bottom surface of curved baffle; The inner of described apopore and the inner chamber of bit central axle through, outer end is open to be arranged; Multiple cutting edge is along the circumference uniform distribution of bit central axle, and top is all welded with bit central axle; Each cutting edge all by being connected along many reinforced poles of bit central axle axial arranging with bit central axle, and is all fixed with support ring; Described support ring is bearing on groove milling drill bit support by bearing.

Described longitudinal reinforcement guide comprises longitudinal reinforcement guide bracket and guide wheel; Two longitudinal reinforcement guide bracket symmetries are fixed on bottom intermediate support beam; Each longitudinal reinforcement guide bracket is vertically hinged with multiple guide wheel; Guide wheel in two longitudinal reinforcement guide bracket be separately positioned on the active muller of a longitudinal reinforcement bindiny mechanism relative with driven muller roll immediately below groove; The face of cylinder of described guide wheel offers the guiding groove of annular.

The beneficial effects of the utility model:

The utility model automatically can dig diaphragm wall in underground and lead wall chase, and simultaneously leading the bar-mat reinforcement automatically knitting out in wall chase and be parallel to each other, and then set up diaphram wall fast, without the need to human weld's reinforcing steel bar cage, also wall chase is led without the need to lifting by crane and reinforcing steel bar cage being put into, improve the efficiency of building lot, reduce manual labor's amount, reach efficient, safe operation effectiveness.

Accompanying drawing explanation

Fig. 1 is integrally-built first side isometric view of the utility model;

Fig. 2 is integrally-built second side isometric view of the utility model;

Fig. 3 is integrally-built 3rd side isometric view of the utility model;

Fig. 4 is overall structure schematic diagram of the present utility model;

Fig. 5 is the side view of Fig. 4;

Fig. 6 is the stereogram in initiatively compartment in the utility model;

Fig. 7 is the drive connection stereogram of the utility model discontinuous transmission mechanism;

Fig. 8 is the stereogram of the first active pin wheel of the present utility model;

Fig. 9 is the stereogram of the second active pin wheel of the present utility model;

Figure 10 is the stereogram of intermediate support beam of the present utility model;

Figure 11-1 is the assembling stereogram of cantilever and flange in the utility model;

Figure 11-2 is the sectional view of cantilever in the utility model;

Figure 12 is the sectional view of flange in the utility model;

Figure 13 is the stereogram of groove milling drill bit in the utility model;

Figure 14-1 is a side isometric view of transverse steel intertexture mechanism in the utility model;

Figure 14-2 is another side isometric view of transverse steel intertexture mechanism in the utility model;

Figure 14-3 is the relative position relation stereogram of the first guide plate in the utility model, the second guide plate, the 3rd guide plate and the 4th guide plate;

Figure 15-1 is the structural representation of the first double-screw shaft in the utility model;

Figure 15-2 is the structural representation of the second double-screw shaft in the utility model;

Figure 16-1 is the partial structurtes schematic diagram of the first guide plate in the utility model;

Figure 16-2 is the partial structurtes schematic diagram of the second guide plate in the utility model;

Figure 16-3 is the partial structurtes schematic diagram of the 3rd guide plate in the utility model;

Figure 16-4 is the partial structurtes schematic diagram of the 4th guide plate in the utility model;

Figure 17-1 is the drive connection schematic diagram of longitudinal reinforcement conveying mechanism and intermittent drive mechanism in the utility model;

Figure 17-2 is the partial structurtes stereogram in the utility model bottom longitudinal reinforcement conveying mechanism;

Figure 17-3 is the slotted disk axle of longitudinal reinforcement conveying mechanism in the utility model and the assembling stereogram of slotted disk;

Figure 17-4 is the structural representation of slotted disk in the utility model;

Figure 18 is the stereogram of longitudinal reinforcement bindiny mechanism in the utility model.

Detailed description of the invention

Below in conjunction with drawings and Examples, the utility model is described in further detail.

As Fig. 1,2, shown in 3 and 6, a kind of Full-automatic underground bar-mat reinforcement interweaving machine, comprises initiatively compartment 46, follower car 2, intermediate support beam 6, transverse steel rope storage shelf, transverse steel rope intertexture mechanism, longitudinal reinforcement conveying mechanism, intermittent drive mechanism, groove milling mechanism, longitudinal reinforcement bindiny mechanism, longitudinal reinforcement guide and driving mechanism; Initiatively compartment 46 is fixedly installed longitudinal reinforcement conveying mechanism support 46-1, and two longitudinal reinforcement carrier pipe 46-2 are all fixed on longitudinal reinforcement conveying mechanism support 46-1; The bottom of longitudinal reinforcement carrier pipe 46-2 is provided with optoelectronic switch; Two optoelectronic switches are connected with first motor of driving mechanism respectively by electric machine controller; The bottom of longitudinal reinforcement conveying mechanism is with initiatively compartment 46 is fixing, and midfoot support is on longitudinal reinforcement conveying mechanism support 46-1; The bottom of intermittent drive mechanism is with initiatively compartment 46 is fixing; The two ends of intermediate support beam 6 are fixed with active compartment 46 and follower car 2 respectively; Liang Ge longitudinal reinforcement bindiny mechanism is separately positioned on below a longitudinal reinforcement carrier pipe 46-2, and is all fixed on active compartment 46; Transverse steel rope intertexture mechanism and longitudinal reinforcement guide are all fixed on bottom intermediate support beam 6, and longitudinal reinforcement guide is arranged on transverse steel rope intertexture mechanism rear; Groove milling mechanism is connected by bearing with follower car 2, and passes through finger setting; Transverse steel rope storage shelf is fixed on follower car 2 top; Initiatively the both sides of compartment 46 and follower car 2 are all hinged with roller; Power input shaft is bearing on active compartment 46 by bearing, and two ends are all fixed with adhesion wheel 49; 4th roller gear 51 is fixed with power input shaft.Driving mechanism drives the 4th roller gear 51, intermittent drive mechanism and groove milling mechanism; Intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Groove milling mechanism digs out diaphragm wall in underground and leads wall chase, and transverse steel rope intertexture mechanism leads at diaphragm wall the reinforcing bar rope that in wall chase, reciprocal intertexture transverse steel rope storage shelf provides; Longitudinal reinforcement conveying mechanism interval falls reinforcing bar, two optoelectronic switches are respectively by first motor of motor controller controls driving mechanism, two the first motors drive Liang Ge longitudinal reinforcement bindiny mechanism respectively, and two reinforcing bars that order falls from same longitudinal reinforcement carrier pipe 46-2 roll fixing by each longitudinal reinforcement bindiny mechanism; The reinforcing bar fixed along the longitudinal reinforcing bar guide falls into the reinforcing bar rope of transverse steel rope intertexture mechanism intertexture, knits out bar-mat reinforcement.

As Fig. 2, 3, 4, 7, 8, shown in 9 and 17-1, intermittent drive mechanism comprises intermittent drive mechanism casing 55, fluted roller shaft 57, first driven sheave 56, first driving pin wheel shaft 58, second roller gear 60, first active pin wheel 59, second driving pin wheel shaft 61, second active pin wheel 62, 3rd active pin wheel 64, first roller gear 63, first worm shaft 65, second worm shaft 69, second driven sheave 66, 3rd driven sheave 70, first worm gear 67, first worm-wheel shaft 68, second worm gear 71, second worm-wheel shaft 72, second sprocket wheel 54, 3rd sprocket wheel 79, 4th sprocket wheel 78, jackshaft 73, 5th bevel gear 74, 5th sprocket wheel 42, 6th sprocket wheel 41, first bevel gear 80, universal drive shaft and worm-gear speed reducer, intermittent drive mechanism casing 55 is bolted with active compartment 46, first driving pin wheel shaft 58, second driving pin wheel shaft 61, fluted roller shaft 57, first worm shaft 65 and the second worm shaft 69 be arranged in parallel, and are all bearing on intermittent drive mechanism casing 55 by bearing, first worm shaft 65 and the second worm shaft 69 are coaxially arranged, first worm-wheel shaft 68 and the second worm-wheel shaft 72 are all bearing on intermittent drive mechanism casing 55 by bearing, first power shaft 82 and the second power shaft are all bearing on intermediate support beam 6 by bearing, first worm gear 67 is connected by key with one end of the first worm-wheel shaft 68, and the other end of the first worm-wheel shaft 68 is connected with one end of universal drive shaft, and the other end of universal drive shaft is connected with the first power shaft 82, first bevel gear 80 is connected by key with the first power shaft 82, second worm gear 71 is all connected by key with the second worm-wheel shaft 72 with the 5th sprocket wheel 42, 4th bevel gear 40 is all connected by key with the second power shaft with the 6th sprocket wheel 41, 5th sprocket wheel 42 is connected by chain with the 6th sprocket wheel 41, the helical tooth 65-1 of the first worm shaft 65 engages with the first worm gear 67, and the helical tooth 69-1 of the second worm shaft 69 engages with the second worm gear 71, second driven sheave 66 is connected by key with the first worm shaft 65, and the 3rd driven sheave 70 is connected by key with the second worm shaft 69, second active pin wheel 62, first roller gear 63 is all connected by key with the second driving pin wheel shaft 61 with the 3rd active pin wheel 64, second active pin wheel 62 is identical with the structure of the 3rd active pin wheel 64, be equipped with two bearing pins, and two bearing pin place central angles differs 90 °, the installation phase difference of the second active pin wheel 62 and the 3rd active pin wheel 64 is 180 °, first active pin wheel 59, second roller gear 60 is all connected by key with the first driving pin wheel shaft 58 with the second sprocket wheel 54, two bearing pin place central angles of the first active pin wheel 59 differ 180 °, first driven sheave 56 is all connected by key with fluted roller shaft 57 with the 3rd sprocket wheel 79, first roller gear 63 engages with the second roller gear 60, and the gearratio of the second roller gear 60 and the first roller gear 63 is 2:1, the bearing pin of the first active pin wheel 59 is connected with the first driven sheave 56, and the bearing pin of the second active pin wheel 62 is connected with the second driven sheave 66, and the bearing pin of the 3rd active pin wheel 64 is connected with the 3rd driven sheave 70, 3rd sprocket wheel 79 is connected by chain with the 4th sprocket wheel 78, 4th sprocket wheel 78 is connected with the speed reducing input of worm-gear speed reducer, the output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft 73, jackshaft 73 is bearing on active compartment 46 by bearing, 5th bevel gear 74 is connected by key with jackshaft 73.

As shown in Figure 10, intermediate support beam 6 offers groove milling drill bit and stretches into hole 6-2; Curved baffle 6-1 is fixed on bottom intermediate support beam; The hole wall that medial surface and the groove milling drill bit of curved baffle 6-1 stretch into hole 6-2 aligns and arranges, and towards the direction of advance of follower car 2; Groove milling drill bit support is fixed in the middle part of curved baffle.

As shown in Figure 1, transverse steel rope storage shelf comprises six transverse steel rope drum bracing frame 2-1 and two the transverse steel rope guide bracket 2-2 being fixed on follower car top; Each transverse steel rope drum bracing frame is provided with ten cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with nine guide rods of vertically arranging.

As shown in Figure 11-1,11-2,12 and 13, groove milling mechanism comprises cantilever 3, flange 4 and groove milling drill bit 7; Cantilever 3 comprises integrated horizontal arm and vertical arm, and horizontal arm offers flange mounting hole 3-1, and the bottom of vertical arm is provided with boss 3-3, and the bottom of boss 3-3 is provided with cantilevered axle 3-2; Cantilevered axle 3-2 is connected by bearing with follower car 2, and boss 3-3 is connected by pin with follower car; Flange 4 comprises integrated load-bearing axle 4-1 and terminal pad 4-2, and center offers water under high pressure input hole 4-3 and the connector receptacle 4-4 of coaxial setting; The top end opening of water under high pressure input hole 4-3 is in the top end face of load-bearing axle 4-1, and bottom is communicated with the top of connector receptacle 4-4; The bottom end opening of connector receptacle 4-4 is in the bottom end face of terminal pad 4-2; Load-bearing axle 4-1 is bearing in flange mounting hole 3-1 by bearing; Clip 5 embeds in the snap-ring groove 4-5 of load-bearing axle periphery, and clamps load-bearing axle 4-1; Clip 5 contacts with the bearing face of supporting load-bearing axle.

Groove milling drill bit 7 comprises bit central axle 7-2 and cutting edge 7-1; Bit central axle 7-2 is hollow shaft, inner chamber and fittings; Hole 6-2 is stretched into through the groove milling drill bit of intermediate support beam 6 in the top of bit central axle 7-2, and is bolted with terminal pad 4-2; Joint embeds in the connector receptacle 4-4 of flange 4; The face of cylinder of bit central axle 7-2 offers vertically 30 apopore groups, each apopore group comprises 12 the apopore 7-3 be uniformly distributed along the circumference; The apopore position of bottommost is higher than the bottom surface of curved baffle 6-1; The inner of apopore 7-3 and the inner chamber of bit central axle 7-2 through, outer end is open to be arranged; 12 cutting edge 7-1 are along the circumference uniform distribution of bit central axle 7-2, and top is all welded with bit central axle 7-2; Each cutting edge all by being connected along ten reinforced poles of bit central axle 7-2 axial arranging with bit central axle, and is all fixed with support ring 7-4; Support ring 7-4 is bearing on groove milling drill bit support by bearing.

As Fig. 2, 3, 4, 14-1, 14-2, 14-3, shown in 15-1 and 15-2, transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame 8, first double-screw shaft 9, second double-screw shaft 15, 3rd double-screw shaft 21, 4th double-screw shaft 26, 5th double-screw shaft 31, 6th double-screw shaft 35, first slide block assembly 11, second slide block assembly 12, 3rd slide block assembly 17, Four-slider assembly 18, 5th slide block assembly 23, 6th slide block assembly 24, 7th slide block assembly 28, 8th slide block assembly 29, 9th slide block assembly 33, tenth slide block assembly 34, 11 slide block assembly 37, 12 slide block assembly 38, first guide plate 13, second guide plate 14, 3rd guide plate 19, 4th guide plate 20, second bevel gear 81, third hand tap gear 39, first intertexture drive sprocket 10, second intertexture drive sprocket 16, 3rd intertexture drive sprocket 22, 4th intertexture drive sprocket 25, 5th intertexture drive sprocket 27, 6th intertexture drive sprocket 30, 7th intertexture drive sprocket 32 and the 8th intertexture drive sprocket 36, transverse steel rope intertexture mechanism frame 8 is vertically arranged, and top is connected by sliding pair with intermediate support beam 6, and passes through Bolt to position, first double-screw shaft 9, second double-screw shaft 15, the 3rd double-screw shaft 21, the 4th double-screw shaft 26, the 5th double-screw shaft 31 and the 6th double-screw shaft 35 are all hinged in transverse steel rope intertexture mechanism frame 8, first double-screw shaft 9, the 3rd double-screw shaft 21 are identical with the structure of the 5th double-screw shaft 31, all offer symmetrically arranged first double spiral groove 9-1 and the second double spiral groove 9-2, second double-screw shaft 15, the 4th double-screw shaft 26 are identical with the structure of the 6th double-screw shaft 35, all offer symmetrically arranged 3rd double spiral groove 15-1 and the 4th double spiral groove 15-2, first double spiral groove 9-1, the second double spiral groove 9-2, the 3rd double spiral groove 15-1 and the 4th double spiral groove 15-2 include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove, second bevel gear 81 and the first intertexture drive sprocket 10 are all fixed on the first double-screw shaft 9, third hand tap gear 39 and the second intertexture drive sprocket 16 are all fixed on the second double-screw shaft 15, and the 3rd intertexture drive sprocket 22 and the 4th intertexture drive sprocket 25 are all fixed on the 3rd double-screw shaft 21, 5th intertexture drive sprocket 27 and the 6th intertexture drive sprocket 30 are all fixed in the 4th two-wheel spin axis 26, 7th intertexture drive sprocket 32 is fixed on the 5th double-screw shaft 31, and the 8th intertexture drive sprocket 36 is fixed on the 6th double-screw shaft 35, second bevel gear 81 engages with the first bevel gear 80 of intermittent drive mechanism, and third hand tap gear 39 engages with the 4th bevel gear 40 of intermittent drive mechanism, first intertexture drive sprocket 10 is connected by chain with the 4th intertexture drive sprocket 25, and the 3rd intertexture drive sprocket 22 is connected by chain with the 7th intertexture drive sprocket 32, second intertexture drive sprocket 16 is connected by chain with the 5th intertexture drive sprocket 27, and the 6th intertexture drive sprocket 30 is connected by chain with the 8th intertexture drive sprocket 36, first slide block assembly 11 is connected by sliding pair with the first double spiral groove of the first double-screw shaft 9, and is bolted with one end of the first guide plate 13, second slide block assembly 12 is connected by sliding pair with the second double spiral groove of the first double-screw shaft 9, and is bolted with one end of the second guide plate 14, 3rd slide block assembly 17 is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft 15, and is bolted with one end of the 3rd guide plate 19, Four-slider assembly 18 is connected by sliding pair with the 4th double spiral groove of the second double-screw shaft 15, and is bolted with one end of the 4th guide plate 20, 5th slide block assembly 23 is connected by sliding pair with the first double spiral groove of the 3rd double-screw shaft 21, and is bolted with the middle part of the first guide plate 13, 6th slide block assembly 24 is connected by sliding pair with the second double spiral groove of the 3rd double-screw shaft 21, and is bolted with the middle part of the second guide plate 14, 7th slide block assembly 28 is connected by sliding pair with the 3rd double spiral groove of the 4th double-screw shaft 26, and is bolted with the middle part of the 3rd guide plate 19, 8th slide block assembly 29 is connected by sliding pair with the 4th double spiral groove of the 4th double-screw shaft 26, and is bolted with the middle part of the 4th guide plate 20, 9th slide block assembly 33 is connected by sliding pair with the first double spiral groove of the 5th double-screw shaft 31, and is bolted with the other end of the first guide plate 13, tenth slide block assembly 34 is connected by sliding pair with the second double spiral groove of the 5th double-screw shaft 31, and is bolted with the other end of the second guide plate 14, 11 slide block assembly 37 is connected by sliding pair with the 3rd double spiral groove of the 6th double-screw shaft 35, and is bolted with the other end of the 3rd guide plate 19, 12 slide block assembly 38 is connected by sliding pair with the 4th double spiral groove of the 6th double-screw shaft 35, and is bolted with the other end of the 4th guide plate 20, first guide plate 13 and the 3rd guide plate 19 are oppositely arranged, and the second guide plate 14 and the 4th guide plate 20 are oppositely arranged.

As shown in Figure 16-1,16-2,16-3 and 16-4, the outside of the first guide plate 13 offers vertically 15 the first reinforcing bar grooving mouth 13-1 and the first reinforcing bar rope guide hole 13-2 of interlaced arrangement successively, and highest point is the first reinforcing bar grooving mouth 13-1; The outside of the 3rd guide plate 19 offers vertically 15 the second reinforcing bar rope guide hole 19-1 and the second reinforcing bar grooving mouth 19-2 of interlaced arrangement successively, and highest point is the second reinforcing bar rope guide hole 19-1; The outside of the second guide plate 14 offers vertically 15 the 3rd reinforcing bar grooving mouth 14-1 and the 3rd reinforcing bar rope guide hole 14-2 of interlaced arrangement successively, and highest point is the 3rd reinforcing bar grooving mouth 14-1; The outside of the 4th guide plate 20 offers vertically 15 the 4th reinforcing bar rope guide hole 20-1 and the 4th reinforcing bar grooving mouth 20-2 of interlaced arrangement successively, and highest point is the 4th reinforcing bar rope guide hole 20-1; Each first reinforcing bar grooving mouth 13-1 is arranged on sustained height with corresponding the second reinforcing bar rope guide hole 19-1, the 3rd reinforcing bar grooving mouth 14-1 and the 4th reinforcing bar rope pilot hole 20-1, and each first reinforcing bar rope guide hole 13-2 is arranged on sustained height with corresponding the second reinforcing bar grooving mouth 19-2, the 3rd reinforcing bar rope guide hole 14-2 and the 4th reinforcing bar grooving mouth 20-2.

As shown in Figure 17-1,17-2,17-3 and 17-4, longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame 77, slotted disk axle 76, slotted disk 76-1 and the 4th bevel gear 75; Longitudinal reinforcement conveying mechanism frame 77 is overall cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes 77-3, and bottom sides edge offers symmetrically arranged first reinforcing bar and stretches out hole 77-1 and the second reinforcing bar stretches out hole 77-2; The bottom of longitudinal reinforcement conveying mechanism frame 77 is bolted with active compartment 46, and midfoot support is on longitudinal reinforcement conveying mechanism support 46-1; First reinforcing bar stretches out hole 77-1 and the second reinforcing bar and stretches out hole 77-2 and be separately positioned on directly over two longitudinal reinforcement carrier pipe 46-2; The top of slotted disk axle 76 is bearing in end cap by bearing; The bottom of slotted disk axle 76 is bearing in slotted disk axle support holes 77-3 by bearing, and stretches out outside slotted disk axle support holes fixing with the 4th bevel gear 75; 4th bevel gear 75 engages with the 5th bevel gear 74 of intermittent drive mechanism; Ten slotted disk 76-1 are equidistantly fixed on slotted disk axle; The periphery of slotted disk 76-1 is uniformly distributed along the circumference and offers 50 steel bar groove 76-2, and position is corresponding in a circumferential direction for the steel bar groove 76-2 of different slotted disk.

As shown in figure 18, longitudinal reinforcement bindiny mechanism comprises supporting seat 43, driving gear 44-2, driven gear 44-1, initiatively muller 45-2 and driven muller 45-1; Supporting seat 43 is with initiatively compartment 46 is fixing; Driving gear 44-2 and driven gear 44-1 is all hinged on supporting seat 43; Initiatively muller 45-2 and driving gear 44-2 fixes, and coaxially arranges; Driven muller 45-1 and driven gear 44-1 fixes, and coaxially arranges; Driving gear 44-2 engages with driven gear 44-1; Initiatively the tooth top of each teeth of muller 45-2 and driven muller 45-1 all offers and rolls groove, and initiatively muller 45-2 each rolls groove and driven muller 45-1 one and roll slot and put corresponding; The groove that rolls that the active muller 45-2 of Liang Ge longitudinal reinforcement bindiny mechanism is relative with driven muller 45-1 is separately positioned on immediately below a longitudinal reinforcement carrier pipe 46-2.

As shown in Figure 5, longitudinal reinforcement guide comprises longitudinal reinforcement guide bracket 47 and guide wheel 48; Two longitudinal reinforcement guide bracket 47 symmetries are fixed on bottom intermediate support beam 6; Each longitudinal reinforcement guide bracket is vertically hinged with 50 guide wheels 48; Guide wheel 48 in two longitudinal reinforcement guide bracket be separately positioned on the active muller 45-2 of a longitudinal reinforcement bindiny mechanism relative with driven muller 45-1 roll immediately below groove; The face of cylinder of guide wheel 48 offers the guiding groove of annular.

The operation principle of this Full-automatic underground bar-mat reinforcement interweaving machine:

The adhesion wheel 49 in active compartment 46, the initiatively roller of compartment 46 and follower car 2 are placed on slide rail 1; Pile 50 reinforcing bars in longitudinal reinforcement conveying mechanism, wherein the afterbody of 25 reinforcing bars is fixed with sleeve; Every root reinforcing bar embeds in steel bar groove 76-2 corresponding to ten slotted disk 76-1, and establishes sleeved reinforcing bar and do not establish sleeved reinforcing bar alternately to place; High-pressure water pipe receives the water under high pressure input hole 4-3 of flange.Second motor of driving mechanism by power transmission to flange 4, flange 4 drives groove milling drill bit 7, water under high pressure in high-pressure water pipe enters bit central axle 7-2 by water under high pressure input hole 4-3, and eject from apopore 7-3, break up the earth of sidewall of not cutting the earth, simultaneously cutting edge 7-1 cuts the earth that breaks up and stirs in water, and the native slag after cutting can extract ground out with suction pump.The reinforcing bar rope drum 60 being wound with reinforcing bar rope is placed on 60 cylinder hooks, the reinforcing bar rope of 60 reinforcing bar rope drums is divided into 18 groups to walk around 18 guide rods, every root reinforcing bar rope is each passed through a first reinforcing bar rope guide hole 13-2, the second reinforcing bar rope guide hole 14-2, the 3rd reinforcing bar rope guide hole 19-1 or the 4th reinforcing bar rope guide hole 20-1, and is all fixed to the diaphragm wall that groove milling drill bit 7 digs out and leads on the starting vessel section sidewall of wall chase.A part of power is passed to three cylindrical gear 50 by planet-gear speed reducer by the 3rd motor of driving mechanism, and another part power passes to driving shaft 52; Three cylindrical gear 50 through the 4th roller gear 51 by power transmission to power input shaft, thus adhesion wheel 49 is rotated, now reinforcing bar rope constantly pulls out from reinforcing bar rope drum; Driving shaft 52 drives the first sprocket wheel 53, first sprocket wheel 53 pass motion to the first active bearing pin 58 by chain-driving second sprocket wheel 54, second sprocket wheel 54 thus drive the first active pin wheel 59 and the second roller gear 60.First active pin wheel 59 drives fluted roller shaft 57 intermittent rotary through the first driven sheave 56, fluted roller shaft 57 is through the 3rd sprocket wheel 79 and chain-driving the 4th sprocket wheel 78,4th sprocket wheel 78 drives jackshaft 73 through worm-gear speed reducer, and jackshaft 73 drives the 4th bevel gear 75 of longitudinal reinforcement conveying mechanism through the 5th bevel gear 74.Second roller gear 60 drives the second driving pin wheel shaft 61, second driving pin wheel shaft 61 to drive the second active pin wheel 62 and the 3rd driving pin wheel shaft 64 through the first roller gear 63; Because the installation phase difference of the second active pin wheel 62 and the 3rd driving pin wheel shaft 64 is 180 °, and the gearratio of the second roller gear 60 and the first roller gear 63 is 2:1, when second roller gear 60 rotates a circle, the second active pin wheel 62 and the 3rd driving pin wheel shaft 64 order rotation half-turn respectively; Second active pin wheel 62 drives the second driven sheave 66 thus drives the first worm shaft 65 to rotate, power transmission drives the first worm-wheel shaft 68 to rotate to the first worm gear 67 by the first worm shaft 65, power transmission drives the first double-screw shaft 9 through the second bevel gear 81 to the first bevel gear 80, first bevel gear 80 by universal drive shaft by the first worm shaft 68; First double-screw shaft 9 rotates drive first slide block assembly 11 and the second slide block assembly 12 thus drives the first guide plate 13 and the second guide plate 14 to move to the inside, now the 3rd guide plate 19 and the 4th guide plate 20 motionless; Reinforcing bar rope on first guide plate 13 and the 3rd guide plate 19 laterally interweaves, and the reinforcing bar rope on the second guide plate 14 and the 4th guide plate 20 laterally interweaves, and after interweaving, the first guide plate 13 and the second guide plate 14 reset; In like manner, the 3rd driving pin wheel shaft 64 order drives the second double-screw shaft 15 through the 3rd driven sheave 70, second worm shaft 69, second worm gear 71, second worm-wheel shaft 72, the 5th sprocket wheel 42, chain, the 6th sprocket wheel 41, second power shaft, the 4th bevel gear 40 and third hand tap gear 39; Second double-screw shaft 15 drives the 3rd slide block assembly 17, Four-slider assembly 18 thus drive the 3rd guide plate 19 and the 4th guide plate 20 to move to the inside, now the first guide plate 13 and the second guide plate 14 motionless; Reinforcing bar rope on first guide plate 13 and the 3rd guide plate 19 laterally interweaves, and the reinforcing bar rope on the second guide plate 14 and the 4th guide plate 20 laterally interweaves, and after interweaving, the 3rd guide plate 19 and the 4th guide plate 20 reset.First guide plate 13 and the 3rd guide plate 19, while reinforcing bar rope on second guide plate 14 and the 4th guide plate 20 is in interleaved order, 4th bevel gear 75 of longitudinal reinforcement conveying mechanism drives slotted disk axle 76, first reinforcing bar of longitudinal reinforcement conveying mechanism frame stretches out hole 77-1 and the second reinforcing bar and stretches out in the 77-2 of hole and first export two and establish sleeved reinforcing bar, these two reinforcing bars fall in two longitudinal reinforcement carrier pipe 46-2 respectively, two photoswitcs bottom longitudinal reinforcement carrier pipe 46-2 detect that reinforcing bar falls, and are synchronously opened two the first motors of driving mechanism by electric machine controller, two the first motors drive the driving gear 44-2 of a longitudinal reinforcement bindiny mechanism respectively, the active muller 45-2 of Liang Ge longitudinal reinforcement bindiny mechanism and driven muller 45-1 is moved, carrying two establishes sleeved reinforcing bar to fall, now two optoelectronic switches all do not detect reinforcing bar, two the first motor stallings, then the sleeve of two reinforcing bars is hung in a longitudinal reinforcement bindiny mechanism, the bottom of two reinforcing bars is stretched in the reinforcing bar rope of the first guide plate 13 and the 3rd guide plate 19 and the second guide plate 14 and the 4th guide plate 20 intertexture respectively, when the first reinforcing bar of longitudinal reinforcement conveying mechanism frame stretch out hole 77-1 and the second reinforcing bar stretch out in the 77-2 of hole again export two do not establish sleeved reinforcing bar time, these two reinforcing bars insert through two longitudinal reinforcement carrier pipe 46-2 respectively to be established in the sleeve of sleeved two reinforcing bars, now two photoswitcs have all detected that reinforcing bar falls, then two the first motors are opened, two the first motors drive the work of Liang Ge longitudinal reinforcement bindiny mechanism, what the diameter due to sleeve was greater than initiatively muller 45-2 and driven muller 45-1 rolls groove size, initiatively muller 45-2 and driven muller 45-1 with regard to compression sleeve by upper, lower two bar connecting get up downwards conveying, and the guide wheel 48 of reinforcing bar guide falls along the longitudinal, not time delay when optoelectronic switch odd-times opens the first motor, when even-times opens the first motor, time delay 2s, ensures that upper and lower two reinforcing bars after connecting fall completely.Second motor of driving mechanism, the 3rd motor and two the first motors with the use of, active compartment 46 pushes this Full-automatic underground bar-mat reinforcement interweaving machine and moves forward, groove milling drill bit 7 digs out diaphragm wall in underground and leads wall chase, and transverse steel intertexture mechanism and longitudinal reinforcement conveying mechanism are just led in wall chase at diaphragm wall and knit out two bar-mat reinforcements.Curved baffle 6-1 blocks the water under high pressure that apopore 7-3 ejects, and avoiding High-Pressure Water to digging the side of leading wall chase, watering the bar-mat reinforcement put into and dig and lead wall chase.

Claims

1. a Full-automatic underground bar-mat reinforcement interweaving machine, comprise initiatively compartment, follower car, intermediate support beam, transverse steel rope storage shelf, transverse steel rope intertexture mechanism, longitudinal reinforcement conveying mechanism, intermittent drive mechanism, groove milling mechanism, longitudinal reinforcement bindiny mechanism, longitudinal reinforcement guide and driving mechanism, it is characterized in that:

Described active compartment is fixedly installed longitudinal reinforcement conveying mechanism support, and two longitudinal reinforcement carrier pipes are all fixed on longitudinal reinforcement conveying mechanism support; The bottom of longitudinal reinforcement carrier pipe is provided with optoelectronic switch; Two optoelectronic switches are connected with first motor of driving mechanism respectively by electric machine controller; The bottom of described longitudinal reinforcement conveying mechanism is fixed with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The bottom of described intermittent drive mechanism is fixed with active compartment; The two ends of described intermediate support beam are fixed with active compartment and follower car respectively; Liang Ge longitudinal reinforcement bindiny mechanism is separately positioned on below a longitudinal reinforcement carrier pipe, and is all fixed on active compartment; Described transverse steel rope intertexture mechanism and longitudinal reinforcement guide are all fixed on bottom intermediate support beam, and longitudinal reinforcement guide is arranged on transverse steel rope intertexture mechanism rear; Described groove milling mechanism is connected by bearing with follower car, and passes through finger setting; Described transverse steel rope storage shelf is fixed on follower car top; Initiatively the both sides of compartment and follower car are all hinged with roller; Power input shaft is bearing on active compartment by bearing, and two ends are all fixed with adhesion wheel; 4th roller gear and power input shaft are fixed; Described driving mechanism drives the 4th roller gear, intermittent drive mechanism and groove milling mechanism; Described intermittent drive mechanism transmits power respectively to transverse steel rope intertexture mechanism and longitudinal reinforcement conveying mechanism; Described groove milling mechanism digs out diaphragm wall in underground and leads wall chase, and transverse steel rope intertexture mechanism leads at diaphragm wall the reinforcing bar rope that in wall chase, reciprocal intertexture transverse steel rope storage shelf provides; Described longitudinal reinforcement conveying mechanism interval falls reinforcing bar, two optoelectronic switches are respectively by first motor of motor controller controls driving mechanism, two the first motors drive Liang Ge longitudinal reinforcement bindiny mechanism respectively, and two reinforcing bars that order falls from same longitudinal reinforcement carrier pipe roll fixing by each longitudinal reinforcement bindiny mechanism; The reinforcing bar fixed longitudinally reinforcing bar guide falls into the reinforcing bar rope of transverse steel rope intertexture mechanism intertexture, knits out bar-mat reinforcement.

2. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 1, it is characterized in that: described intermittent drive mechanism comprises intermittent drive mechanism casing, fluted roller shaft, first driven sheave, first driving pin wheel shaft, second roller gear, first active pin wheel, second driving pin wheel shaft, second active pin wheel, 3rd active pin wheel, first roller gear, first worm shaft, second worm shaft, second driven sheave, 3rd driven sheave, first worm gear, first worm-wheel shaft, second worm gear, second worm-wheel shaft, second sprocket wheel, 3rd sprocket wheel, 4th sprocket wheel, jackshaft, 5th bevel gear, 5th sprocket wheel, 6th sprocket wheel, first bevel gear, universal drive shaft and worm-gear speed reducer, described intermittent drive mechanism casing is bolted with active compartment, first driving pin wheel shaft, the second driving pin wheel shaft, fluted roller shaft, the first worm shaft and the second worm shaft be arranged in parallel, and are all bearing on intermittent drive mechanism casing by bearing, first worm shaft and the second worm shaft are coaxially arranged, first worm-wheel shaft and the second worm-wheel shaft are all bearing on intermittent drive mechanism casing by bearing, first power shaft and the second power shaft are all bearing on intermediate support beam by bearing, described first worm gear is connected by key with one end of the first worm-wheel shaft, and the other end of the first worm-wheel shaft is connected with one end of universal drive shaft, and the other end of universal drive shaft is connected with the first power shaft, first bevel gear is connected by key with the first power shaft, second worm gear is all connected by key with the second worm-wheel shaft with the 5th sprocket wheel, 4th bevel gear is all connected by key with the second power shaft with the 6th sprocket wheel, 5th sprocket wheel is connected by chain with the 6th sprocket wheel, the helical tooth of described first worm shaft engages with the first worm gear, and the helical tooth of the second worm shaft engages with the second worm gear, second driven sheave is connected by key with the first worm shaft, and the 3rd driven sheave is connected by key with the second worm shaft, second active pin wheel, the first roller gear are all connected by key with the second driving pin wheel shaft with the 3rd active pin wheel, described second active pin wheel is identical with the structure of the 3rd active pin wheel, be equipped with two bearing pins, and two bearing pin place central angles differs 90 °, the installation phase difference of the second active pin wheel and the 3rd active pin wheel is 180 °, first active pin wheel, the second roller gear are all connected by key with the first driving pin wheel shaft with the second sprocket wheel, two bearing pin place central angles of the first active pin wheel differ 180 °, first driven sheave is all connected by key with fluted roller shaft with the 3rd sprocket wheel, the first described roller gear engages with the second roller gear, and the gearratio of the second roller gear and the first roller gear is 2:1, the bearing pin of the first active pin wheel is connected with the first driven sheave, and the bearing pin of the second active pin wheel is connected with the second driven sheave, and the bearing pin of the 3rd active pin wheel is connected with the 3rd driven sheave, the 3rd described sprocket wheel is connected by chain with the 4th sprocket wheel, 4th sprocket wheel is connected with the speed reducing input of worm-gear speed reducer, the output shaft of worm-gear speed reducer is connected by shaft coupling with jackshaft, jackshaft is bearing on active compartment by bearing, 5th bevel gear is connected by key with jackshaft.

3. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described intermediate support beam offers groove milling drill bit and stretches into hole; Curved baffle is fixed on bottom intermediate support beam; The hole wall that medial surface and the groove milling drill bit of described curved baffle stretch into hole aligns and arranges, and towards the direction of advance of follower car; Groove milling drill bit support is fixed in the middle part of curved baffle.

4. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described transverse steel rope storage shelf comprises the multiple transverse steel rope drum bracing frame and transverse steel rope guide bracket that are fixed on follower car top; Each transverse steel rope drum bracing frame is provided with multiple cylinder hooks of vertically arranging; Each transverse steel rope guide bracket is provided with the many guide rods of vertically arranging.

5. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 1, is characterized in that: described longitudinal reinforcement bindiny mechanism comprises supporting seat, driving gear, driven gear, initiatively muller and driven muller; Described supporting seat is fixed with active compartment; Driving gear and driven gear are all hinged on supporting seat; Described active muller and driving gear are fixed, and coaxially arrange; Described driven muller and driven gear are fixed, and coaxially arrange; Driving gear engages with driven gear; The tooth top of each teeth of described active muller and driven muller all offers and rolls groove, and initiatively muller each rolls groove and driven muller one and roll slot and put corresponding; The groove that rolls that the active muller of Liang Ge longitudinal reinforcement bindiny mechanism is relative with driven muller is separately positioned on immediately below a longitudinal reinforcement carrier pipe.

6. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 2, it is characterized in that: described transverse steel rope intertexture mechanism comprises transverse steel rope intertexture mechanism frame, first double-screw shaft, second double-screw shaft, 3rd double-screw shaft, 4th double-screw shaft, 5th double-screw shaft, 6th double-screw shaft, first slide block assembly, second slide block assembly, 3rd slide block assembly, Four-slider assembly, 5th slide block assembly, 6th slide block assembly, 7th slide block assembly, 8th slide block assembly, 9th slide block assembly, tenth slide block assembly, 11 slide block assembly, 12 slide block assembly, first guide plate, second guide plate, 3rd guide plate, 4th guide plate, second bevel gear, third hand tap gear, first intertexture drive sprocket, second intertexture drive sprocket, 3rd intertexture drive sprocket, 4th intertexture drive sprocket, 5th intertexture drive sprocket, 6th intertexture drive sprocket, 7th intertexture drive sprocket and the 8th intertexture drive sprocket, described transverse steel rope intertexture mechanism frame is vertically arranged, and top is connected by sliding pair with intermediate support beam, and passes through Bolt to position, first double-screw shaft, the second double-screw shaft, the 3rd double-screw shaft, the 4th double-screw shaft, the 5th double-screw shaft and the 6th double-screw shaft are all hinged in transverse steel rope intertexture mechanism frame, first double-screw shaft, the 3rd double-screw shaft are identical with the structure of the 5th double-screw shaft, all offer symmetrically arranged first double spiral groove and the second double spiral groove, second double-screw shaft, the 4th double-screw shaft are identical with the structure of the 6th double-screw shaft, all offer symmetrically arranged 3rd double spiral groove and the 4th double spiral groove, first double spiral groove, the second double spiral groove, the 3rd double spiral groove and the 4th double spiral groove include cross one another left-turn spiral groove and right hand helix groove, and left-turn spiral groove is all connected by arc groove with the two ends of right hand helix groove, second bevel gear and the first intertexture drive sprocket are all fixed on the first double-screw shaft, third hand tap gear and the second intertexture drive sprocket are all fixed on the second double-screw shaft, and the 3rd intertexture drive sprocket and the 4th intertexture drive sprocket are all fixed on the 3rd double-screw shaft, 5th intertexture drive sprocket and the 6th intertexture drive sprocket are all fixed in the 4th two-wheel spin axis, 7th intertexture drive sprocket is fixed on the 5th double-screw shaft, and the 8th intertexture drive sprocket is fixed on the 6th double-screw shaft, the second described bevel gear engages with the first bevel gear of intermittent drive mechanism, and third hand tap gear engages with the 4th bevel gear of intermittent drive mechanism, the first described intertexture drive sprocket is connected by chain with the 4th intertexture drive sprocket, and the 3rd intertexture drive sprocket is connected by chain with the 7th intertexture drive sprocket, second intertexture drive sprocket is connected by chain with the 5th intertexture drive sprocket, and the 6th intertexture drive sprocket is connected by chain with the 8th intertexture drive sprocket, the first described slide block assembly is connected by sliding pair with the first double spiral groove of the first double-screw shaft, and is bolted with one end of the first guide plate, the second described slide block assembly is connected by sliding pair with the second double spiral groove of the first double-screw shaft, and is bolted with one end of the second guide plate, the 3rd described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the second double-screw shaft, and is bolted with one end of the 3rd guide plate, described Four-slider assembly is connected by sliding pair with the 4th double spiral groove of the second double-screw shaft, and is bolted with one end of the 4th guide plate, the 5th described slide block assembly is connected by sliding pair with the first double spiral groove of the 3rd double-screw shaft, and is bolted with the middle part of the first guide plate, the 6th described slide block assembly is connected by sliding pair with the second double spiral groove of the 3rd double-screw shaft, and is bolted with the middle part of the second guide plate, the 7th described slide block assembly is connected by sliding pair with the 3rd double spiral groove of the 4th double-screw shaft, and is bolted with the middle part of the 3rd guide plate, the 8th described slide block assembly is connected by sliding pair with the 4th double spiral groove of the 4th double-screw shaft, and is bolted with the middle part of the 4th guide plate, the 9th described slide block assembly is connected by sliding pair with the first double spiral groove of the 5th double-screw shaft, and is bolted with the other end of the first guide plate, tenth slide block assembly is connected by sliding pair with the second double spiral groove of the 5th double-screw shaft, and is bolted with the other end of the second guide plate, 11 slide block assembly is connected by sliding pair with the 3rd double spiral groove of the 6th double-screw shaft, and is bolted with the other end of the 3rd guide plate, 12 slide block assembly is connected by sliding pair with the 4th double spiral groove of the 6th double-screw shaft, and is bolted with the other end of the 4th guide plate, first guide plate and the 3rd guide plate are oppositely arranged, and the second guide plate and the 4th guide plate are oppositely arranged,

7. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 2, is characterized in that: described longitudinal reinforcement conveying mechanism comprises longitudinal reinforcement conveying mechanism frame, slotted disk axle, slotted disk and the 4th bevel gear; Described longitudinal reinforcement conveying mechanism frame entirety is cylindrical, and top and end cap removably connect, and bottom centre offers slotted disk axle support holes, and bottom sides stretches out hole and the second reinforcing bar stretches out hole along offering symmetrically arranged first reinforcing bar; The bottom of longitudinal reinforcement conveying mechanism frame is bolted with active compartment, and midfoot support is on longitudinal reinforcement conveying mechanism support; The first described reinforcing bar stretches out hole and the second reinforcing bar and stretches out hole and be separately positioned on directly over two longitudinal reinforcement carrier pipes; The top of described slotted disk axle is bearing in end cap by bearing; The bottom of slotted disk axle is bearing in slotted disk axle support holes by bearing, and stretches out that slotted disk axle support holes is outer fixes with the 4th bevel gear; 4th bevel gear engages with the 5th bevel gear of intermittent drive mechanism; Multiple slotted disk is equidistantly fixed on slotted disk axle; The periphery of described slotted disk is uniformly distributed along the circumference and offers multiple steel bar groove, and position is corresponding in a circumferential direction for the steel bar groove of different slotted disk.

8. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 3, is characterized in that: described groove milling mechanism comprises cantilever, flange and groove milling drill bit; Described cantilever comprises integrated horizontal arm and vertical arm, and horizontal arm offers flange mounting hole, and the bottom of vertical arm is provided with boss, and the bottom of boss is provided with cantilevered axle; Described cantilevered axle is connected by bearing with follower car, and boss is connected by pin with follower car; Described flange comprises integrated load-bearing axle and terminal pad, and center offers water under high pressure input hole and the connector receptacle of coaxial setting; The top end opening of water under high pressure input hole is in the top end face of load-bearing axle, and bottom is communicated with the top of connector receptacle; The bottom end opening of connector receptacle is in the bottom end face of terminal pad; Load-bearing axle is bearing in flange mounting hole by bearing; Clip embeds in the snap-ring groove of load-bearing axle periphery, and clamps load-bearing axle; Clip contacts with the bearing face of supporting load-bearing axle;

9. a kind of Full-automatic underground bar-mat reinforcement interweaving machine according to claim 5, is characterized in that: described longitudinal reinforcement guide comprises longitudinal reinforcement guide bracket and guide wheel; Two longitudinal reinforcement guide bracket symmetries are fixed on bottom intermediate support beam; Each longitudinal reinforcement guide bracket is vertically hinged with multiple guide wheel; Guide wheel in two longitudinal reinforcement guide bracket be separately positioned on the active muller of a longitudinal reinforcement bindiny mechanism relative with driven muller roll immediately below groove; The face of cylinder of described guide wheel offers the guiding groove of annular.