CN104340647A - Rubber roller running state monitoring device - Google Patents
Rubber roller running state monitoring device Download PDFInfo
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- CN104340647A CN104340647A CN201410534865.6A CN201410534865A CN104340647A CN 104340647 A CN104340647 A CN 104340647A CN 201410534865 A CN201410534865 A CN 201410534865A CN 104340647 A CN104340647 A CN 104340647A
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- 238000012806 monitoring device Methods 0.000 title abstract 4
- 238000012544 monitoring process Methods 0.000 claims description 45
- 238000009530 blood pressure measurement Methods 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000011247 coating layer Substances 0.000 abstract 7
- 238000003754 machining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 15
- 238000005516 engineering process Methods 0.000 description 4
- 238000004880 explosion Methods 0.000 description 3
- 241001269238 Data Species 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 241001247986 Calotropis procera Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
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Abstract
The invention discloses a rubber roller running state monitoring device. The rubber roller running state monitoring device comprises an upper computer, a wireless receiving module, a wireless transmitting module, a single chip, patch temperature sensors and a pressure sensor, wherein the pressure sensor is arranged on the surface or inside an outer coating layer of a rubber roll; the patch temperature sensors are arranged inside the outer coating layer of the rubber roll; the single chip and the wireless transmitting module are arranged on a roll neck of the rubber roll; the single chip acquires running pressure data of the outer coating layer of the rubber roll through the pressure sensor, acquires running temperature data of the outer coating layer of the rubber roll through the patch temperature sensors, and sends the running pressure data and the running temperature data of the outer coating layer to the wireless receiving module through the wireless transmitting module; the wireless receiving module receives the running pressure data and the running temperature data of the outer coating layer, and sends the running pressure data and the running temperature data of the outer coating layer to the upper computer. The rubber roller running state monitoring device can monitor the running state of an industrial rubber roller, so that not only the fixedly-installing accuracy of the industrial rubber roller but also the machining process of the industrial rubber roller is improved.
Description
Technical field
The present invention relates to pressure and temperature monitoring technical field, particularly relate to a kind of rubber roll monitoring running state device.
Background technology
As shown in Figures 1 to 8, rubber roll is generally by metal-cored 1, roll neck 2 with cover glue-line 3 outward and form; Wherein, cover glue-line 3 outward to be normally made up of hard glue-line and outer layer glue.Industrial used rubber roller for industry is obtained for widespread use in the fields such as papermaking, printing and dyeing, printing, grain processing, metallurgy, plastic working.
To carry out the rubber roller for industry of press polish process in paper technology to paper, when normally working, rubber roller for industry not stall is moved and is mutually extruded with baffle plate or other rubber roller for industries, this can make the outer surface temperature covering glue-line 3 of rubber roller for industry constantly raise, if the outer surface temperature covering glue-line 3 cannot be effectively controlled, so the outer surface covering glue-line 3 of rubber roller for industry can be aging gradually, and glue-line even can be caused to come off.Simultaneously, the distribution of pressure of the roll surfaces in normal work is more uniform, but because rubber roll is all fixed installation by two ends, therefore when rubber roll is longer, very easily there is the situation of unbalance stress in roll surfaces, this may cause roll surfaces local pressure excessive, the rubber layer of roll surfaces even can be caused to occur damaged.As can be seen here, the surface temperature of rubber roller for industry in operational process and pressure all can produce material impact to self quality of rubber roll, and therefore once both occur exception, the quality of so produced paper can decline to a great extent.In the prior art, not to the device that the surface temperature in rubber roller for industry operational process and pressure are monitored, this brings very big inconvenience to the use of rubber roller for industry.
Summary of the invention
For above-mentioned weak point of the prior art, the invention provides a kind of rubber roll monitoring running state device, for monitoring the running state such as operating pressure and running temperature of rubber roller for industry.
The object of the invention is to be achieved through the following technical solutions:
A kind of rubber roll monitoring running state device, comprising: upper computer, wireless receiving module, wireless transmitter module, micro controller system, paster temperature sensor and pressure sensor;
Pressure sensor is located at outer surface or the inside covering glue-line of rubber roll, and is electrically connected with micro controller system; Paster temperature sensor is located at the outer inside covering glue-line of rubber roll, and is also electrically connected with micro controller system; Micro controller system and wireless transmitter module are all located on the roll neck of rubber roll, and micro controller system is electrically connected with wireless transmitter module; Wireless transmitter module and wireless receiving module carry out data transmission by radiowave; Wireless receiving module is electrically connected with upper computer;
Micro controller system gathers the outer operating pressure data covering glue-line of rubber roll by pressure sensor, and gathered the outer running temperature data covering glue-line of rubber roll by paster temperature sensor, then the operating pressure data and running temperature data of covering glue-line are outward sent to wireless receiving module by wireless transmitter module; Wireless receiving module receives outer operating pressure data and the running temperature data of covering glue-line, and sends to upper computer.
Preferably, paster temperature sensor is three; These three paster temperature sensors are in and are same as circumferentially, and are evenly distributed along the circumference of rubber roll.Preferably, the distance between paster temperature sensor and the outer surface covering glue-line of rubber roll is not less than 3mm, and is not more than 20mm.
Preferably, pressure sensor is one or more groups; Often organize pressure sensor and comprise one for measuring the film piezo-electric sensor of the radial pressure of rubber roll and one for measuring the piezoresistive strain sheet of rubber roll circumference pressure; Rubber roll outer covers the surface of glue-line or inside is provided with at least one pressure measurement point, and each pressure measurement point arranges one group of pressure sensor.
Preferably, when pressure sensor be located at rubber roll outer cover the inside of glue-line time, the surface that pressure sensor distance covers glue-line is outward not more than 15mm.Preferably, the roll neck of rubber roll is provided with conducting ring; Pressure sensor and paster temperature sensor are electrically connected with micro controller system by conducting ring.Preferably, the outside of micro controller system is provided with metal explosion-proof shell; Micro controller system is fixed on the roll neck of rubber roll by this metal explosion-proof shell.
Preferably, wireless transmitter module and wireless receiving module are the communication circuits based on IEEE 802.15.4.Preferably, wireless receiving module is connected by pci interface, PCI-E interface, USB interface or RS232 serial ports with upper computer.Preferably, micro controller system adopts intrinsic safety type STM32 micro controller system; Wireless transmitter module adopts the radio transmitter based on nRF2401 rf chip; Wireless receiving module adopts the wireless receiving circuit based on nRF2401 rf chip.
As seen from the above technical solution provided by the invention, the rubber roll monitoring running state device that the embodiment of the present invention provides obtains the radial pressure value of rubber roll by film piezo-electric sensor, rubber roll circumference pressure value is obtained by piezoresistive strain sheet, rubber roll running temperature values is obtained by paster temperature sensor 12, these pressure datas and temperature data, after the process of micro controller system 13, send to wireless receiving module 15 by wireless transmitter module 14; Wireless receiving module 15 receives these pressure datas and parses the data of the radial pressure of rubber roll, the rubber roll circumference data of pressure and the running temperature data of rubber roll, then sends to upper computer 16, for monitoring, analysis, record, stores.As can be seen here, not only structure is simple, survey precision is high, safe and reliable, anti-explosion, anti-corrosion for the rubber roll monitoring running state device that the embodiment of the present invention provides, and can monitor running statees such as the operating pressure of rubber roller for industry and running temperatures, thus the hard-wired accuracy of rubber roller for industry can be improved, and rubber roller for industry process the product design of the product of producing.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
The structural representation one of the rubber roll monitoring running state device that Fig. 1 provides for the embodiment of the present invention.
The structural representation two of the rubber roll monitoring running state device that Fig. 2 provides for the embodiment of the present invention.
The cross section structure signal of rubber roll monitoring running state device shown in Fig. 1 that Fig. 3 provides for the embodiment of the present invention.
The cross section structure signal of rubber roll monitoring running state device shown in Fig. 2 that Fig. 4 provides for the embodiment of the present invention.
The structural representation three of the rubber roll monitoring running state device that Fig. 5 provides for the embodiment of the present invention.
The structural representation four of the rubber roll monitoring running state device that Fig. 6 provides for the embodiment of the present invention.
The cross section structure signal of rubber roll monitoring running state device shown in Fig. 5 that Fig. 7 provides for the embodiment of the present invention.
The cross section structure signal of rubber roll monitoring running state device shown in Fig. 6 that Fig. 8 provides for the embodiment of the present invention.
The structural representation five of the rubber roll monitoring running state device that Fig. 9 provides for the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on embodiments of the invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to protection scope of the present invention.
First it should be noted that, the rubber roll monitoring running state device that the embodiment of the present invention provides mainly is applicable to the rubber roller for industry of radius at 150 ~ 165mm.Mainly to be described the rubber roller for industry that paper carries out press polish process in paper technology in present specification, but this is not construed as limiting the invention.Below the rubber roll monitoring running state device that the embodiment of the present invention provides is described in detail.
As shown in Figures 1 to 9, a kind of rubber roll monitoring running state device, its concrete structure comprises: upper computer 16, wireless receiving module 15, wireless transmitter module 14, micro controller system 13, paster temperature sensor 12 and pressure sensor 11; Pressure sensor 11 is located at outer surface or the inside covering glue-line 3 of rubber roll, and is electrically connected with micro controller system 13; Paster temperature sensor 12 is located at the outer inside covering glue-line 3 of rubber roll, and is also electrically connected with micro controller system 13; Micro controller system 13 and wireless transmitter module 14 are all located on the roll neck 2 of rubber roll, and micro controller system 13 is electrically connected with wireless transmitter module 14; Wireless transmitter module 14 and wireless receiving module 15 carry out data transmission by radiowave; Wireless receiving module 15 is electrically connected with upper computer 16;
Micro controller system 13 gathers the outer operating pressure data covering glue-line 3 of rubber roll by pressure sensor 11, and gathered the outer running temperature data covering glue-line 3 of rubber roll by paster temperature sensor 12, then the operating pressure data and running temperature data of covering glue-line 3 are outward sent to wireless receiving module 15 by wireless transmitter module 14; Wireless receiving module 15 receives outer operating pressure data and the running temperature data of covering glue-line 3, and sends to upper computer 16.
Wherein, this rubber roll monitoring running state device can comprise following specific embodiments:
(1) as Fig. 3, Fig. 4, Fig. 7, shown in Fig. 8 and Fig. 9, because temperature sensor 12 quantity that rubber roller for industry is installed too much can affect the dynamical equilibrium of rubber roller for industry operation, and the temperature difference everywhere that same rubber roller for industry covers glue-line 3 surface in same operational process China and foreign countries is little, therefore in order to ensure the dynamical equilibrium that rubber roller for industry runs, and ensure the accuracy measuring rubber roller for industry running temperature, paster temperature sensor 12 is preferably three (such as: the paster temperature sensor 1 shown in Fig. 9, paster temperature sensor 2 and these three paster temperature sensors of paster temperature sensor 3), and these three paster temperature sensors 12 are preferably in and are same as circumferentially, and along the circumference of rubber roll
be evenly distributed, thus make the central angle of any two paster temperature sensors 12 on the cross-sectional plane at these three paster temperature sensor 12 places be 120 °.
In actual applications, the distance between paster temperature sensor 12 and the outer surface covering glue-line 3 of rubber roll is not less than 3mm, and is not more than 20mm.If paster temperature sensor 12 is excessive with the spacing on the surface covering glue-line 3 outward, so paster temperature sensor 12 possibly accurately cannot detect the outer less temperature traverse covered glue-line 3 surface and occur, this can be brought error to the monitoring of rubber roll running temperature.If paster temperature sensor 12 is too small with the spacing on the surface covering glue-line 3 outward, so between rubber roll, the pressure of extruding mutually may cause paster temperature sensor 12 to be damaged by pressure.
(2) pressure sensor 11 is one or more groups; Often organize pressure sensor 11 and can comprise one for measuring the film piezo-electric sensor of the radial pressure of rubber roll and one for measuring the piezoresistive strain sheet of rubber roll circumference pressure; Rubber roll outer covers the surface of glue-line 3 or inside is provided with at least one pressure measurement point, and each pressure measurement point is provided with one group of pressure sensor 11, namely one for measuring the film piezo-electric sensor of the radial pressure of this pressure measurement point place rubber roll and one for measuring the piezoresistive strain sheet of this pressure measurement point place rubber roll circumference pressure.Film piezo-electric sensor and piezoresistive strain sheet are not be positioned over same pressure measurement point overlappingly, but take place side by side or leave the modes of emplacements such as certain interval.Size due to film piezo-electric sensor and piezoresistive strain sheet is far smaller than the size of rubber roller for industry, therefore for the volume of rubber roller for industry, the volume of film piezo-electric sensor and piezoresistive strain sheet is negligible, thus same pressure measurement point does not place a film piezo-electric sensor overlappingly and a piezoresistive strain sheet can be thought to carry out pressure detection to same pressure measurement point approx.
In actual applications, cover the surface of glue-line 3 or inside outward and can to distribute regularly N number of pressure measurement point, each pressure measurement point can be provided with one group of pressure sensor 11, i.e. total N group pressure sensor 11; And often organize pressure sensor 11 and can comprise a film piezo-electric sensor and a piezoresistive strain sheet, as long as therefore often organize in pressure sensor 11, gap and the modes of emplacement of film piezo-electric sensor and piezoresistive strain sheet are all consistent, film piezo-electric sensor and piezoresistive strain sheet so just can be made to form the array of pressure sensors of a rule distribution, and this contributes to monitoring more accurately the running state of rubber roll diverse location and analyzing.
(2) when pressure sensor 11 be located at rubber roll outer cover the inside of glue-line 3 time, pressure sensor 11 is not more than 15mm apart from the surface covering glue-line 3 outward, if pressure sensor 11 is excessive with the surface distance covering glue-line 3 outward, so less pressure may can not be detected by pressure sensor 11, and this can be brought error to the monitoring of rubber roll running state.
(3) roll neck 2 of rubber roll is provided with conducting ring 17; Pressure sensor 11 and paster temperature sensor 12 are electrically connected with micro controller system 13 by conducting ring 17.In actual applications, this conducting ring 17 can adopt model in prior art to be the conducting ring of SRM-12-06D.
(4) outside of micro controller system 13 is provided with metal explosion-proof shell; Micro controller system 13 is fixed on the roll neck 2 of rubber roll by this metal explosion-proof shell.Due to the working environment more complicated of rubber roller for industry, micro controller system 13 is arranged at the risk that the roll neck 2 of rubber roller for industry needs prevention work environment to bring, therefore micro controller system 13 is first fixed in metal explosion-proof shell, be fixed on the roll neck 2 of rubber roll by this metal explosion-proof shell again, this can improve the adaptive capacity of micro controller system 13 environment to external world.
(5) wireless transmitter module 14 and wireless receiving module 15 are the communication circuits based on IEEE 802.15.4; In actual applications, wireless transmitter module 14 can adopt the radio transmitter based on nRF2401 rf chip in prior art; Wireless receiving module 15 can adopt the wireless receiving circuit based on nRF2401 rf chip in prior art.
(6) wireless receiving module 15 can be a wireless communication module independent of upper computer 16, also can be the wireless communication module that upper computer 16 inherently has.Wireless receiving module 15 can be connected by pci interface, PCI-E interface, USB interface or RS232 serial ports with upper computer 16.
(7) micro controller system 13 preferably adopts intrinsic safety type STM32 micro controller system of the prior art; Intrinsic safety type is the abbreviation of essential safe type, it is the safest a kind of type of explosion proof construc tion of all type of explosion proof construc tion, no matter intrinsic safety type STM32 micro controller system is internal short-circuit or short circuit, the flammable explosive gas of surrounding environment all can not be caused to explode, this can make micro controller system 13 can adapt to the working environment of rubber roller for industry better, thus improves this rubber roll monitoring running state plant running security capabilities.
Particularly, because rubber roller for industry is in operational process, its radial direction and circumference are all under pressure, and therefore the working process of this rubber roll monitoring running state device is as follows: film piezo-electric sensor obtains the radial pressure value of rubber roll, and is converted into voltage value signal; Piezoresistive strain sheet obtains rubber roll circumference pressure value, is also converted into voltage value signal; Paster temperature sensor 12 obtains rubber roll running temperature values, and is converted into voltage value signal; These voltage value signals, after the process of micro controller system 13, send to wireless receiving module 15 by wireless transmitter module 14 with the form of radiowave; Wireless receiving module 15 receives these radiowaves, and parses the data of the radial pressure of rubber roll, the rubber roll circumference data of pressure and the data of rubber roll running temperature, then sends to upper computer 16, for monitoring, analyzes, record, to store.
In addition, according to software programming technique of the prior art and mathematical modeling technology, specific program can be write on upper computer 16, with realization, automated data analysis is carried out to data such as the data of the radial pressure of rubber roll, the time of ruies of rubber roll the circumference data of pressure, the running temperature data of rubber roll and rubber roll, and carry out different responses for different analysis results, such as: pressure inequality is reported to the police, data store the responses such as overflow alarm.
In order to the technique effect more clearly showing technical scheme provided by the present invention and produce, with several specific embodiment, rubber roll monitoring running state device provided by the present invention is described in detail below.
Embodiment one
As shown in Fig. 5, Fig. 7 and Fig. 9, a kind of rubber roll monitoring running state device, its concrete structure comprises: upper computer 16, wireless receiving module 15, wireless transmitter module 14, micro controller system 13, three paster temperature sensors 12 and many group pressure sensors 11; Often organize pressure sensor 11 and comprise a film piezo-electric sensor and a piezoresistive strain sheet; Three paster temperature sensors 12 are evenly distributed along the circumference of rubber roll; Each film piezo-electric sensor, piezoresistive strain sheet and paster temperature sensor 12 are all arranged at the outer inside covering glue-line 3 of rubber roll, and are all electrically connected with micro controller system 13 by conducting ring 17; Conducting ring 17, micro controller system 13 and wireless transmitter module 14 are all located on the roll neck 2 of rubber roll, and micro controller system 13 is electrically connected with wireless transmitter module 14; Wireless transmitter module 14 and wireless receiving module 15 carry out data transmission by radiowave; Wireless receiving module 15 is electrically connected with upper computer 16.
Wherein, film piezo-electric sensor is of a size of: 15 × 12 × 2mm; Piezoresistive strain sheet is of a size of: 5.4 × 7.5 × 2mm; Each film piezo-electric sensor and the distance between piezoresistive strain sheet and the outer surface covering glue-line 3 of rubber roll are all greater than 10mm, and are less than 15mm.Paster temperature sensor is of a size of: 15 × 6 × 3mm; Distance between each paster temperature sensor and the outer surface covering glue-line 3 of rubber roll is 17mm.Conducting ring 17 adopts model in prior art to be the conducting ring of SRM-12-06D; Micro controller system 13 adopts intrinsic safety type STM32 micro controller system of the prior art; Wireless transmitter module 14 adopts the radio transmitter based on nRF2401 rf chip in prior art; Wireless receiving module 15 adopts the wireless receiving circuit based on nRF2401 rf chip in prior art.Wireless receiving module 15 is wireless communication modules that upper computer 16 inherently has, and wireless receiving module 15 can be connected by pci interface with upper computer 16.
Particularly, the working process of this rubber roll monitoring running state device is as follows: film piezo-electric sensor obtains the radial pressure value of rubber roll, and is converted into voltage value signal; Piezoresistive strain sheet obtains rubber roll circumference pressure value, is also converted into voltage value signal; Paster temperature sensor 12 obtains rubber roll running temperature values, and is converted into voltage value signal; These voltage value signals, after the process of micro controller system 13, send to wireless receiving module 15 by wireless transmitter module 14 with the form of radiowave; Wireless receiving module 15 receives these radiowaves, and parses the data of the radial pressure of rubber roll, the rubber roll circumference data of pressure and the running temperature data of rubber roll, then sends to upper computer 16, for monitoring, analyzes, record, to store.
In actual applications, by this rubber roll monitoring running state application of installation radius be 500mm, to cover glue-line 3 thickness be outward on the rubber roller for industry of 30mm, learnt by test of many times, the pressure measurement accuracy of this rubber roll monitoring running state device can reach 20 newton/cm
2, its temperature measurement accuracy can reach ± and 0.5 DEG C.
As fully visible, the advantages such as the embodiment of the present invention has that structure is simple, survey precision is high, safe and reliable, explosion-proof, corrosion prevention, real-time or non real-time monitoring can not only be carried out to running statees such as the operating pressure of rubber roller for industry and running temperatures, and the hard-wired accuracy of rubber roller for industry can be improved, thus make rubber roller for industry process the product of producing product design obtain effective guarantee.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (10)
1. a rubber roll monitoring running state device, is characterized in that, comprising: upper computer, wireless receiving module, wireless transmitter module, micro controller system, paster temperature sensor and pressure sensor;
Pressure sensor is located at outer surface or the inside covering glue-line of rubber roll, and is electrically connected with micro controller system; Paster temperature sensor is located at the outer inside covering glue-line of rubber roll, and is also electrically connected with micro controller system; Micro controller system and wireless transmitter module are all located on the roll neck of rubber roll, and micro controller system is electrically connected with wireless transmitter module; Wireless transmitter module and wireless receiving module carry out data transmission by radiowave; Wireless receiving module is electrically connected with upper computer;
Micro controller system gathers the outer operating pressure data covering glue-line of rubber roll by pressure sensor, and gathered the outer running temperature data covering glue-line of rubber roll by paster temperature sensor, then the operating pressure data and running temperature data of covering glue-line are outward sent to wireless receiving module by wireless transmitter module; Wireless receiving module receives outer operating pressure data and the running temperature data of covering glue-line, and sends to upper computer.
2. rubber roll monitoring running state device according to claim 1, is characterized in that, paster temperature sensor is three; These three paster temperature sensors are in and are same as circumferentially, and are evenly distributed along the circumference of rubber roll.
3. rubber roll monitoring running state device according to claim 2, is characterized in that, the distance between paster temperature sensor and the outer surface covering glue-line of rubber roll is not less than 3mm, and is not more than 20mm.
4. rubber roll monitoring running state device according to any one of claim 1 to 3, is characterized in that, pressure sensor is one or more groups; Often organize pressure sensor and comprise one for measuring the film piezo-electric sensor of the radial pressure of rubber roll and one for measuring the piezoresistive strain sheet of rubber roll circumference pressure;
Rubber roll outer covers the surface of glue-line or inside is provided with at least one pressure measurement point, and each pressure measurement point arranges one group of pressure sensor.
5. rubber roll monitoring running state device according to claim 4, is characterized in that, when pressure sensor be located at rubber roll outer cover the inside of glue-line time, the surface that pressure sensor distance covers glue-line is outward not more than 15mm.
6. rubber roll monitoring running state device according to any one of claim 1 to 3, it is characterized in that, the roll neck of rubber roll is provided with conducting ring; Pressure sensor and paster temperature sensor are electrically connected with micro controller system by conducting ring.
7. rubber roll monitoring running state device according to any one of claim 1 to 3, is characterized in that, the outside of micro controller system is provided with metal explosion-proof shell; Micro controller system is fixed on the roll neck of rubber roll by this metal explosion-proof shell.
8. rubber roll monitoring running state device according to any one of claim 1 to 3, is characterized in that, wireless transmitter module and wireless receiving module are the communication circuits based on IEEE 802.15.4.
9. rubber roll monitoring running state device according to any one of claim 1 to 3, is characterized in that, wireless receiving module is connected by pci interface, PCI-E interface, USB interface or RS232 serial ports with upper computer.
10. rubber roll monitoring running state device according to any one of claim 1 to 3, is characterized in that, micro controller system adopts intrinsic safety type STM32 micro controller system; Wireless transmitter module adopts the radio transmitter based on nRF2401 rf chip; Wireless receiving module adopts the wireless receiving circuit based on nRF2401 rf chip.
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| CN201410534865.6A CN104340647B (en) | 2014-10-11 | 2014-10-11 | Rubber roller running state monitoring device |
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| CN201410534865.6A CN104340647B (en) | 2014-10-11 | 2014-10-11 | Rubber roller running state monitoring device |
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| CN104340647B CN104340647B (en) | 2017-01-18 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108548620A (en) * | 2018-03-20 | 2018-09-18 | 湖南工学院 | Wireless photon pressure capsule system and method |
| CN111348397A (en) * | 2020-02-26 | 2020-06-30 | 河钢股份有限公司承德分公司 | Material displacement control system |
| CN111982199A (en) * | 2020-08-21 | 2020-11-24 | 燕山大学 | High-precision cold rolling roller type pressure and temperature sensor device |
| CN115636257A (en) * | 2022-10-19 | 2023-01-24 | 中建材佳星玻璃(黑龙江)有限公司 | Roller bearing bracket for glass conveying |
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| CN108548620A (en) * | 2018-03-20 | 2018-09-18 | 湖南工学院 | Wireless photon pressure capsule system and method |
| CN108548620B (en) * | 2018-03-20 | 2019-12-27 | 湖南工学院 | Wireless photonic pressure sensing systems and methods |
| CN111348397A (en) * | 2020-02-26 | 2020-06-30 | 河钢股份有限公司承德分公司 | Material displacement control system |
| CN111982199A (en) * | 2020-08-21 | 2020-11-24 | 燕山大学 | High-precision cold rolling roller type pressure and temperature sensor device |
| CN115636257A (en) * | 2022-10-19 | 2023-01-24 | 中建材佳星玻璃(黑龙江)有限公司 | Roller bearing bracket for glass conveying |
| CN115636257B (en) * | 2022-10-19 | 2023-06-20 | 中建材佳星玻璃(黑龙江)有限公司 | Roller bearing bracket for glass conveying |
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