CN202522357U - Sensor for detecting positive braking pressure of disc brake - Google Patents

Sensor for detecting positive braking pressure of disc brake Download PDF

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Publication number
CN202522357U
CN202522357U CN2012201736199U CN201220173619U CN202522357U CN 202522357 U CN202522357 U CN 202522357U CN 2012201736199 U CN2012201736199 U CN 2012201736199U CN 201220173619 U CN201220173619 U CN 201220173619U CN 202522357 U CN202522357 U CN 202522357U
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CN
China
Prior art keywords
sensor
disk body
positive pressure
disc
circular
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Expired - Fee Related
Application number
CN2012201736199U
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Chinese (zh)
Inventor
明平美
陈东海
刘伟
曹淑娟
李建中
***
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Henan University of Technology
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Henan University of Technology
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Priority to CN2012201736199U priority Critical patent/CN202522357U/en
Application granted granted Critical
Publication of CN202522357U publication Critical patent/CN202522357U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a sensor for detecting a positive braking pressure of a disc brake. The sensor comprises a ring-shaped disc body with an inner hole and a plurality of strain sheets which are symmetrically arranged in the disc body, wherein the diameter of the inner hole is greater than the external diameter of a clamping ring of a disc spring. A table shoulder for bearing a positive braking pressure of the disc spring is arranged on an end face at one side of the disk body, which is close to a hydraulic cylinder; an inner groove and an outer groove are arranged at one side of the disc body, which is arranged adjacently to the disc spring; the outer groove is matched with the disc spring; a plurality of non-sealed round holes are uniformly arranged along the circumference of the inner edge of an outer ring of the outer groove of the disc body; and elastic round strips are coaxially arranged in the round holes. According to the sensor provided by the utility model, the non-sealed round holes are uniformly arranged along the circumference of the inner edge of the outer ring of the outer groove of the disc body; the elastic round strips are coaxially arranged in the round holes; and the disc spring is ejected by using the elastic round strips, so that the disc spring moves downwards to be eccentric due to the own gravity. Therefore, stressed positions of the sensor are basically same in an offline calibration process and an actual working process; the actual measurement precision and accuracy of the sensor is improved; and simple structure and easiness of realization can be realized.

Description

A kind of sensor that is used to detect the disc brake brake positive pressure
Technical field
The utility model relates to a kind of force cell, relates in particular to a kind of sensor that is used to detect the Winder Disk Brake brake positive pressure.
Background technology
Mine hoist is Coal Production " throat ", is directly connected to the life security of absence from work without reason and the safety in production of mine.And the braking ability of detent plays decisive role to the safe and reliable operation of mine hoist.At present, domestic and international mine hoist a kind of disc brake that is built-in with the dish spring of adapted mostly.The size of braking moment is the braking ability of decision detent directly.And braking under the set condition of conditional parameters such as radius, friction factor, braking positive power is a Key Performance Indicator of decision detent braking ability.According to the principle of work of Winder Disk Brake, the spring force that the dish spring produced when brake positive pressure depended primarily on braking.
For a long time, scientific and technical personnel are devoted to explore the online test method and the means of hoister braking device braking moment always both at home and abroad, in the hope of grasping the operating characteristic of brake system better, brake the safe reliability that device moves thereby improve hoister.Measure dish spring spring force size with online acquisition brake positive pressure value through real time direct; And then indirect dynamic ground tracking system kinetic moment, be a kind of through one of method practical application proof, the most effective on-line monitoring Winder Disk Brake braking ability reliably.This is crucial in order to the force transducer of measuring dish spring spring force wherein.Application number is that 200810155642.3 patent " the dish spring abutment sensor that is used for disk brake monitoring brake positive pressure " discloses a kind of resistance strain gauge force transducer of measuring dish spring spring force.As shown in fig. 1, disclosed patent constitutes with a plurality of foil gauges 1 that are located at paired arrangement in the disk body by having the disk body of diameter of bore greater than dish spring snap ring 4 external diameters; Disk body leans on hydraulic cylinder one side end face to be provided with the shoulder of dish spring brake positive pressure P, and disk body leans on dish spring 2 one sides to be provided with stepped inside and outside groove, and outer groove matches with dish spring 2; The inner groovy bottom is taper; A plurality of foil gauges 1 inclination symmetry of arranging in pairs is located in the conical socket, and wherein dish spring abutment sensor is identical with the original dish spring abutment of existing detent installation dimension, during use; The former dish spring abutment of detent is taken off, change the described dish spring abutment of publication sensor into.Sensor must be demarcated before use.Because the singularity of dish spring abutment sensor actual application environment can't be carried out online, on the throne demarcation, has to carry out off-line calibration.This just makes the demarcation link of dish spring abutment sensor extremely crucial.If the consistance during off-line calibration when the stressed position of sensor and mode and practical application is relatively poor, will greatly reduces the actual measurement precision and the accuracy of sensor, even cause the measurement data distortion.Owing to consider the needs of the distortion and the installation of dish spring 2; Ring diameter is often than the big 1 ~ 2mm of maximum outside diameter of dish spring 2 in the dish spring abutment, so the described dish spring 2 of publication will inevitably move down off-centre because of the effect of deadweight after installation; Shown in B part among Fig. 2; The axis that foil gauge 1 occurs does not seriously overlap with the axis of plunger, and there is bigger deviation the actual loading position when causing stressed position and the duty of off-line calibration, the measured value of appreciable impact sensor.
The utility model content
The purpose of the utility model provides a kind of sensor that is used to detect the disc brake brake positive pressure, and the stressed position in the time of can guaranteeing sensor off-line calibration and real work is basic identical, improves the actual measurement precision and the accuracy of sensor.
The utility model adopts following technical proposals:
A kind of sensor that is used to detect the disc brake brake positive pressure; Comprise and have endoporus and diameter of bore circular disk body and a plurality of foil gauges that are located at symmetric offset spread in the disk body greater than dish spring snap ring external diameter; Disk body leans on hydraulic cylinder one side end face to be provided with the shoulder that bears dish spring brake positive pressure; Disk body leans on dish spring one side to be provided with inside and outside groove; Outer groove matches with the dish spring, is evenly distributed with a plurality of circular holes that do not seal along circumference in the outer shroud of the outer groove of said disk body, and flexible circular bar is coaxially set in the circular hole.
Be evenly distributed with 4 to 8 circular holes that do not seal along circumference in the outer shroud of the outer groove of said disk body, Circularhole diameter is 3-5mm, and hole depth is 8-10mm.
The opening surface of said circular hole is inboard to disk body, and the opening angle that do not seal of circular hole is 120 °-180 °.
The circular bar of said elasticity is the circular bar of elasticity that silica gel or fluororubber are processed, and the diameter of the circular bar of elasticity is greater than circular hole aperture 0.2-0.3mm, and length is 8-10mm.
Symmetric offset spread has 8 foil gauges in the said disk body.
8 foil gauge symmetries are obliquely installed the inner groovy bottom at disk body in the said disk body.
The inner groovy of said disk body is tapered, and cone angle is 15 °-20 °.
The utility model is through evenly being provided with a plurality of circular holes that do not seal along circumference in the outer shroud of groove outside disk body; The flexible circular bar that in circular hole, is coaxially set utilizes the circular bar of elasticity with dish spring jack-up, has avoided the dish spring because the effect of conducting oneself with dignity moves down off-centre; Thereby the stressed position when guaranteeing sensor off-line calibration and real work is basic identical; Improve the actual measurement precision and the accuracy of sensor, simple in structure, be easy to realize.
Description of drawings
Fig. 1 is existing dish spring sensor fixing structure synoptic diagram;
Fig. 2 is the partial enlarged drawing of A part among Fig. 1;
Fig. 3 is the structural representation of the utility model;
Fig. 4 is the partial enlarged drawing of C part among Fig. 3;
Fig. 5 is the interior position view that circular hole evenly is set along circumference of the outer shroud of the outer groove of the said disk body of the utility model.
Embodiment
Like Fig. 3 and shown in Figure 4, the described sensor of the utility model comprises the foil gauge 1 that is provided with in disk body and the disk body, and disk body is have endoporus circular; The diameter of endoporus is greater than the external diameter of dish spring snap ring 4, and symmetric offset spread has 1,8 foil gauge 1 symmetry of 8 foil gauges to be obliquely installed the inner groovy bottom at disk body in the disk body; Disk body leans on hydraulic cylinder 3 one side end faces to be provided with shoulder; Shoulder bears dish spring 2 brake positive pressures, and disk body leans on dish spring 2 one sides to be provided with inside and outside groove, and outer groove matches with dish spring 2; Inner groovy is tapered, and cone angle is 15 °-20 °.As shown in Figure 5, be evenly distributed with 4 to 8 circular holes that do not seal 6 along circumference in the outer shroud of the outer groove of disk body, circular hole 6 diameters are 3-5mm, and hole depth is 8-10mm, and the opening surface of said circular hole 6 is inboard to disk body, and the opening angle that do not seal of circular hole 6 is 120 °-180 °.Flexible circular bar 5 is coaxially set in the circular hole 6.The circular bar 5 of elasticity is the circular bar of elasticity that silica gel or fluororubber are processed, and the diameter of the circular bar 5 of elasticity is greater than the aperture 0.2-0.3mm of circular hole 6, and length is 8-10mm.Because a plurality of circular holes 6 are set on the groove outside disk body; The circular bar 5 of elasticity in the circular hole 6 can be with dish spring 2 jack-up; Avoided dish spring 2 owing to the effect of conducting oneself with dignity moves down off-centre; Thereby the stressed position when guaranteeing sensor off-line calibration and real work is basic identical, improves the actual measurement precision and the accuracy of sensor.

Claims (7)

1. sensor that is used to detect the disc brake brake positive pressure; Comprise and have endoporus and diameter of bore circular disk body and a plurality of foil gauges that are located at symmetric offset spread in the disk body greater than dish spring snap ring external diameter; Disk body leans on hydraulic cylinder one side end face to be provided with the shoulder that bears dish spring brake positive pressure; Disk body leans on dish spring one side to be provided with inside and outside groove; Outer groove matches with the dish spring, it is characterized in that: be evenly distributed with a plurality of circular holes that do not seal along circumference in the outer shroud of the outer groove of said disk body, flexible circular bar is coaxially set in the circular hole.
2. the sensor that is used to detect the disc brake brake positive pressure according to claim 1 is characterized in that: be evenly distributed with 4 to 8 circular holes that do not seal along circumference in the outer shroud of the outer groove of said disk body, Circularhole diameter is 3-5mm, and hole depth is 8-10mm.
3. the sensor that is used to detect the disc brake brake positive pressure according to claim 2 is characterized in that: the opening surface of said circular hole is inboard to disk body, and the opening angle that do not seal of circular hole is 120 °-180 °.
4. the sensor that is used to detect the disc brake brake positive pressure according to claim 3; It is characterized in that: the circular bar of said elasticity is the circular bar of elasticity that silica gel or fluororubber are processed; The diameter of the circular bar of elasticity is greater than circular hole aperture 0.2-0.3mm, and length is 8-10mm.
5. according to claim 1,2, the 3 or 4 described sensors that are used to detect the disc brake brake positive pressure, it is characterized in that: symmetric offset spread has 8 foil gauges in the said disk body.
6. the sensor that is used to detect the disc brake brake positive pressure according to claim 5 is characterized in that: 8 foil gauge symmetries are obliquely installed the inner groovy bottom at disk body in the said disk body.
7. the sensor that is used to detect the disc brake brake positive pressure according to claim 6 is characterized in that: the inner groovy of said disk body is tapered, and cone angle is 15 °-20 °.
CN2012201736199U 2012-04-23 2012-04-23 Sensor for detecting positive braking pressure of disc brake Expired - Fee Related CN202522357U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012201736199U CN202522357U (en) 2012-04-23 2012-04-23 Sensor for detecting positive braking pressure of disc brake

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012201736199U CN202522357U (en) 2012-04-23 2012-04-23 Sensor for detecting positive braking pressure of disc brake

Publications (1)

Publication Number Publication Date
CN202522357U true CN202522357U (en) 2012-11-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012201736199U Expired - Fee Related CN202522357U (en) 2012-04-23 2012-04-23 Sensor for detecting positive braking pressure of disc brake

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106441932A (en) * 2016-09-18 2017-02-22 洛阳西苑车辆与动力检验所有限公司 Vehicle disk type brake press-mounting and detecting test stand and test method thereof
CN106594130A (en) * 2017-01-20 2017-04-26 太原理工大学 Online detection method for positive braking pressure of disc brake
CN108519182A (en) * 2018-03-19 2018-09-11 中科新松有限公司 A kind of test instrument for brake torque moment device and method based on waveform spring
CN112963468A (en) * 2021-04-20 2021-06-15 徐州大恒测控技术有限公司 Disc brake for monitoring positive braking pressure and monitoring method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106441932A (en) * 2016-09-18 2017-02-22 洛阳西苑车辆与动力检验所有限公司 Vehicle disk type brake press-mounting and detecting test stand and test method thereof
CN106441932B (en) * 2016-09-18 2019-01-04 洛阳西苑车辆与动力检验所有限公司 Vehicle disc brake press fitting and Detecting data and its test method
CN106594130A (en) * 2017-01-20 2017-04-26 太原理工大学 Online detection method for positive braking pressure of disc brake
CN108519182A (en) * 2018-03-19 2018-09-11 中科新松有限公司 A kind of test instrument for brake torque moment device and method based on waveform spring
CN112963468A (en) * 2021-04-20 2021-06-15 徐州大恒测控技术有限公司 Disc brake for monitoring positive braking pressure and monitoring method thereof
CN112963468B (en) * 2021-04-20 2024-03-22 徐州大恒测控技术有限公司 Disc brake for monitoring braking positive pressure and monitoring method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121107

Termination date: 20150423

EXPY Termination of patent right or utility model