Summary of the invention
The object of the invention is to the defect overcoming prior art, a kind of manufacturing equipment of Ω shape steel skeleton of hollow wall plastic-steel winding pipeline is provided, to solve the problem that Ω shape steel skeleton of the prior art production bothers, Forming Quality is not high.
The present invention is achieved in that a kind of manufacturing equipment of Ω shape steel skeleton of hollow wall plastic-steel winding pipeline, comprises pedestal, steel band locating clip, Ω shape rolling mechanism and drive unit, and steel band locating clip is located on one end of described pedestal; Ω shape rolling mechanism to be set up on described pedestal and to be adjacent to described steel band locating clip, comprises rolling wheel support frame and is sequentially laid in some on this rolling wheel support frame in the same direction in order to roll extrusion steel band with the roll extrusion wheels of shaping Ω shape steel skeleton; Drive unit is connected with described some roll extrusion wheels respectively, in order to drive this some roll extrusion wheels roll extrusion steel band.
Particularly, described roll extrusion wheels are the roll extrusion wheels that at least two groups be arranged in parallel, and the height of described at least two group roll extrusion wheels roll extrusion Ω shape steel skeletons is presented to set up to the described roll extrusion wheels of last roll extrusion steel band from the described roll extrusion wheels of roll extrusion steel band at first and put.
Further, described roll extrusion wheels comprise rolling wheel and are oppositely arranged in order to coordinate steel band roll extrusion with rolling wheel on this with described upper rolling wheel is the lower rolling wheel of Ω shape steel skeleton, described upper rolling wheel is arranged on described rolling wheel support frame by the upper connecting axle that passes its two ends, and described upper rolling wheel has the upper roll extrusion portion corresponding with the profile of Ω shape steel skeleton, described lower rolling wheel is arranged on described rolling wheel support frame by the lower connecting axle that passes its two ends, and described lower rolling wheel has the lower roll extrusion portion corresponding with the profile of Ω shape steel skeleton.
Further, described upper roll extrusion portion has the first roll extrusion protuberance rolling out Ω shape steel skeleton most significant end and the second roll extrusion protuberance rolling out Ω shape steel skeleton least significant end, described lower roll extrusion portion has the first roll extrusion recess of coordinating with described first roll extrusion protuberance and rolling out Ω shape steel skeleton most significant end and coordinates with described second roll extrusion protuberance the second roll extrusion recess rolling out Ω shape steel skeleton least significant end, the distance that described first roll extrusion protuberance and described first roll extrusion recesses fit roll out between position that the position of Ω shape steel skeleton most significant end and described second roll extrusion protuberance and described second roll extrusion recesses fit roll out Ω shape steel skeleton least significant end is the roll forming degree of depth, the described roll forming degree of depth is presented to set up to the roll extrusion wheels of last roll extrusion steel band from the roll extrusion wheels of roll extrusion steel band at first and is put.
Particularly, described steel band locating clip comprise being located in steel band one end the first location-plate, in order to be located in the steel band other end the second location-plate, in order to the clamping regulation mechanism that adjusts the clamping distance between described first location-plate and described second location-plate and the support baseboard be located on described pedestal, described first location-plate, described second location-plate all movement are located on described support baseboard.
Preferably, described clamping regulation mechanism comprise controlling described first location-plate near or away from the first clamping adjusting rod of described second location-plate, in order to the first hold-down nut of fixing described first clamping adjusting rod, in order to control described second location-plate near or be away from the second clamping adjusting rod of described first location-plate and the second hold-down nut in order to fixing described second clamping adjusting rod, described first hold-down nut is located on described support baseboard also near described first location-plate, described second hold-down nut is located on described support baseboard also near described second location-plate, described first clamping adjusting rod is bolted in described first hold-down nut and is connected with described first location-plate through this first hold-down nut, described second clamping adjusting rod is bolted in described second hold-down nut and is connected with described second location-plate through this second hold-down nut.
Particularly, described drive unit is a motor, at least two group roll extrusion wheels described in described motor is connected by a transmission mechanism.
Further, described transmission mechanism is transfer gear train, and described transfer gear train includes the gear train corresponding with the quantity of described at least two group roll extrusion wheels and the centre connected between adjacent described gear train connects gear, often organize described gear train to comprise and to be connected with described upper connecting axle and to be located at cogging and be connected with described lower connecting axle and be located at the lower gear on described rolling wheel support frame by this lower connecting axle on described rolling wheel support frame by connecting axle on this, connecting gear in the middle of described is located on described rolling wheel support frame by an intermediate connecting shaft, arbitrary described middle gear that connects is located on described motor output shaft.
Particularly, also comprise the directive wheel of drawing Ω shape steel skeleton in order to guiding, described directive wheel is located at the other end of the one end relative to described pedestal, and is adjacent to described some roll extrusion wheels.
Preferably, described directive wheel is arranged on described rolling wheel support frame by a guiding connecting axle, and this directive wheel has the guide part corresponding with the profile of Ω shape steel skeleton.
Technique effect of the present invention is: because Ω shape rolling mechanism is configured with some roll extrusion wheels, as long as insert steel band on steel band locating clip, relend and drive this some roll extrusion wheels work by drive unit, just steel band can be rolled into Ω shape steel skeleton, whole operation is easy and convenient, and the Ω shape steel skeleton quality rolled out is high.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Refer to shown in Fig. 1, the invention provides a kind of manufacturing equipment 100 of Ω shape steel skeleton of hollow wall plastic-steel winding pipeline, comprise pedestal 10, steel band locating clip 20, Ω shape rolling mechanism 30 and drive unit (not indicating in figure), steel band locating clip 20 is located on one end 11 of pedestal 10; Ω shape rolling mechanism 30 to be set up on pedestal 10 and to be adjacent to steel band locating clip 20, comprise rolling wheel support frame 31 and be sequentially laid in some on this rolling wheel support frame 31 in the same direction in order to roll extrusion steel band with the roll extrusion wheels 32 of shaping Ω shape steel skeleton, so that the steel band clamped by steel band locating clip 20 carries out roll extrusion process; Drive unit is connected with some roll extrusion wheels 32 respectively, in order to drive this some roll extrusion wheels 32 roll extrusion steel band.Because Ω shape rolling mechanism 30 is configured with some roll extrusion wheels 32, as long as insert steel band on steel band locating clip 20, relend and drive these some roll extrusion wheels 32 to work by drive unit, just steel band can be rolled into Ω shape steel skeleton, whole operation is easy and convenient, and the Ω shape steel skeleton quality rolled out is high.
Refer to shown in Fig. 2 to Fig. 7, roll extrusion wheels 32 are the roll extrusion wheels 32 that at least two groups be arranged in parallel, and the height of at least two group roll extrusion wheels 32 roll extrusion Ω shape steel skeletons is presented to set up to the roll extrusion wheels 32 of last roll extrusion steel band from the roll extrusion wheels 32 of roll extrusion steel band at first and is put, wherein, the roll extrusion wheels 32 of this case preferably have five groups, but its enforcement is not limited thereto, in addition, due to Ω shape steel skeleton to be prepared, its height to be increased progressively gradually by five groups of roll extrusion wheels 32 sequentially roll extrusion and forms, like this, both roll extrusion wheels 32 fully roll extrusion steel band can have been ensured, the roll extrusion intensity of roll extrusion wheels 32 can be reduced again, improve its availability.
Further, roll extrusion wheels 32 comprise rolling wheel 321 and are oppositely arranged in order to coordinate steel band roll extrusion with rolling wheel on this 321 with upper rolling wheel 321 is the lower rolling wheel 322 of Ω shape steel skeleton, upper rolling wheel 321 is arranged on rolling wheel support frame 31 by the upper connecting axle 323 that passes its two ends, and upper rolling wheel 321 has the upper roll extrusion portion 3210 corresponding with the profile of Ω shape steel skeleton, lower rolling wheel 322 is arranged on rolling wheel support frame 31 by the lower connecting axle 324 that passes its two ends, and lower rolling wheel 322 has the lower roll extrusion portion 3220 corresponding with the profile of Ω shape steel skeleton.Wherein, the upper roll extrusion portion 3210 of upper rolling wheel 321, the lower roll extrusion portion 3220 of lower rolling wheel 322 all have the profile corresponding with Ω shape steel skeleton, namely go up roll extrusion portion 3210 and be equivalent to an impression die cavity with the combination in lower roll extrusion portion 3220, so, when the upper roll extrusion portion 3210 of upper rolling wheel 321 coordinates roll extrusion steel band with the lower roll extrusion portion 3220 of lower rolling wheel 322, by upper rolling wheel 321 and the rolling pressure of lower rolling wheel 322, steel band can be rolled into Ω shape steel skeleton fast.
Referring again to shown in Fig. 2 to Fig. 6, upper roll extrusion portion 3210 has the first roll extrusion protuberance 3211 rolling out Ω shape steel skeleton most significant end and the second roll extrusion protuberance 3212 rolling out Ω shape steel skeleton least significant end, lower roll extrusion portion 3220 has the first roll extrusion recess 3221 of coordinating with the first roll extrusion protuberance 3211 and rolling out Ω shape steel skeleton most significant end and coordinates the second roll extrusion recess 3222 rolling out Ω shape steel skeleton least significant end with the second roll extrusion protuberance 3212, first roll extrusion protuberance 3211 and the first roll extrusion recess 3221 coordinate the position rolling out Ω shape steel skeleton most significant end to coordinate the distance between the position rolling out Ω shape steel skeleton least significant end to be the roll forming degree of depth with the second roll extrusion protuberance 3212 and described second roll extrusion recess 3222, H is denoted as in figure, this roll forming degree of depth is presented to set up to the roll extrusion wheels 32 of last roll extrusion steel band from the roll extrusion wheels 32 of roll extrusion steel band at first and is put.Like this, present to set up due to roll forming depth H and put, not only ensure that the rolling operation of each roll extrusion wheels 32 can carry out smoothly, and reduce the roll extrusion intensity of each roll extrusion wheels 32 preferably, improve its availability.
In addition; the manufacturing equipment 100 of the Ω shape steel skeleton of the hollow wall plastic-steel winding pipeline of this case also can manufacture the profile iron skeleton of another kind of shape; as shown in Figure 8; as long as change the roll extrusion wheels 32 corresponding with it; meanwhile, this profile iron skeleton and the roll extrusion wheels 32 corresponding with it also belong to the category of this patent protection.
Shown in Fig. 1, steel band locating clip 20 comprise being located in steel band one end the first location-plate 21, in order to be located in the steel band other end the second location-plate 22, in order to adjust the clamping distance between the first location-plate 21 and the second location-plate 22 clamping regulation mechanism 23 and be located at support baseboard 24, first location-plate 21, second location-plate 22 on pedestal 10 all movement be located on support baseboard 24.When clamping steel band, as long as by clamping regulation mechanism 23, just can make to adjust suitable distance between the first location-plate 21, second location-plate 22, and then ensure the clamping of steel band.Preferably, clamping regulation mechanism 23 comprise controlling the first location-plate 21 near or be away from the first clamping adjusting rod 231 of the second location-plate 22, in order to fix the first hold-down nut 233 of the first clamping adjusting rod 231, in order to control the second location-plate 22 near or be away from the second clamping adjusting rod 232 and the second hold-down nut 234 in order to fix the second clamping adjusting rod 232 of the first location-plate 21, first hold-down nut 233 is located on support baseboard 24 also near the first location-plate 21, second hold-down nut 234 is located on support baseboard 24 also near described second location-plate 22, first clamping adjusting rod 231 is bolted in the first hold-down nut 233 and is connected with the first location-plate 21 through this first hold-down nut 233, second clamping adjusting rod 232 is bolted in the second hold-down nut 234 and is connected with the second location-plate 22 through this second hold-down nut 234.Be specially, if during adjustment the first location-plate 21, first turn first clamps adjusting rod 231, this the first clamping adjusting rod 231 is shifted out from the first hold-down nut 233 fixing its one end gradually, and now the first location-plate 21 just can move adjustment position, after complete, oppositely turn first clamps adjusting rod 231 again, make it constantly pass the first hold-down nut 233 and be connected to the first location-plate 21, like this, the first location-plate 21 just can maintain static; In like manner, the second location-plate 22 is also adjust according to the method for adjustment of the first location-plate 21, is not described further herein.
Refer to shown in Fig. 9, drive unit is a motor, and motor connects at least two group roll extrusion wheels 32 by a transmission mechanism 40, be specially, be connected to five groups of roll extrusion wheels 32, and adopt motor as drive unit, both be convenient to draw materials, and driving effect can have been realized preferably again.Further, transmission mechanism 40 is transfer gear train 40a, and transfer gear train 40a includes the gear train 41 corresponding with the quantity of at least two group roll extrusion wheels 32 and the centre connected between adjacent teeth wheels 41 connects gear 42, often organize gear train 41 to comprise being connected with upper connecting axle 323 and being located at by connecting axle on this 323 rolling wheel support frame 31 cogs 411 and be connected with lower connecting axle 324 and be located at the lower gear 412 on rolling wheel support frame 31 by this lower connecting axle 324, the middle gear 42 that connects is located on rolling wheel support frame 31 by one through the intermediate connecting shaft 43 at its two ends, connect gear 42 in the middle of arbitrary to be located on described motor output shaft.When machine operation, power is reached be connected with output shaft middle and connects gear 42 by its output shaft that can be arranged by it, and middle connect gear 42 stressed after, it can act on connected two adjacent lower gears 412, and lower gear 412 stressed after lower connecting axle 324 can be made to rotate, lower connecting axle 324 can drive lower rolling wheel 322 to rotate, side by side, lower gear 412 power can be reached corresponding with it engage cog 411, and cog 411 stressed after upper connecting axle 323 can be made to rotate, upper connecting axle 323 can drive rolling wheel 321 to rotate, thus realize upper rolling wheel 321, the rolling operation of lower rolling wheel 322, in addition, power can be reached another group gear train 41 by another middle gear 42 that connects connected by the gear train 41 after stressed, so, until all gear trains 41 and middle connection gear 42 rotation work, so just, each group of roll extrusion wheels 32 can be driven to work.
Refer to shown in Figure 10, manufacturing equipment 100 also comprises the directive wheel 50 of drawing Ω shape steel skeleton in order to guiding, directive wheel 50 is located at the other end 12 of the one end 11 relative to pedestal 10, and it is adjacent to some roll extrusion wheels 32 so that user collect shaping after go out Ω shape steel skeleton.Further, directive wheel 50 is arranged on rolling wheel support frame 31 by the guiding connecting axle (not indicating in figure) that passes its two ends, and this directive wheel 50 has the guide part 51 corresponding with the profile of Ω shape steel skeleton, and by this guide part 51, be conducive to ensureing that Ω shape steel skeleton is derived smoothly.
Below in conjunction with diagram, the operation principle of the manufacturing equipment 100 of the Ω shape steel skeleton of hollow wall plastic-steel winding pipeline of the present invention is further described:
Time initial, first by the clamping steel band to be processed of steel band locating clip 20, be specially, the first clamping adjusting rod 231 is utilized to adjust the setting position of the first location-plate 21, second clamping adjusting rod 232 adjusts the setting position of the second location-plate 22, so that sandwiched steel band preferably, after complete, starter motor, power can be reached each group of roll extrusion wheels 32 by the gear train 41 of transfer gear train 40a with the middle engagement be connected between gear 42 by this motor, to make the upper rolling wheel 321 often organizing roll extrusion wheels 32, lower rolling wheel 322 carries out rolling operation, now, steel band can draw between supreme rolling wheel 32 and lower rolling wheel 322 by the roll extrusion wheels 32 of roll extrusion steel band at first, relend and coordinate by upper rolling wheel 32 and lower rolling wheel 322 the Ω shape steel skeleton being rolled into by steel band and there is certain altitude, then, roll extrusion is continued successively by each group of roll extrusion wheels 32, until last group roll extrusion wheels 32, to make the final height of Ω shape steel skeleton shaping in increasing progressively.Finally, the Ω shape steel skeleton of roll forming can be led by directive wheel 50.
The foregoing is only preferred embodiment of the present invention, its structure is not limited to the above-mentioned shape enumerated, and all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.