CN104313483B - A kind of high-carbon cold rolled automobile diaphragm spring steel and production method thereof - Google Patents

A kind of high-carbon cold rolled automobile diaphragm spring steel and production method thereof Download PDF

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CN104313483B
CN104313483B CN201410600599.2A CN201410600599A CN104313483B CN 104313483 B CN104313483 B CN 104313483B CN 201410600599 A CN201410600599 A CN 201410600599A CN 104313483 B CN104313483 B CN 104313483B
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CN104313483A (en
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刘文斌
李书瑞
程吉浩
董中波
王宪军
战国峰
陈颜堂
邹德辉
郭斌
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Wuhan Iron and Steel Co Ltd
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Wuhan Iron and Steel Group Corp
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Abstract

A kind of high-carbon cold rolled automobile diaphragm spring steel, its component and wt% be: C:0.70 ~ 0.90%, Si:0.15 ~ 0.35%, Mn:0.50 ~ 1.00%, P≤0.008%, S≤0.002%, Alt:0.010 ~ 0.030%, V:0.10 ~ 0.30%, Cr:1.20 ~ 2.00%, Ni:1.20 ~ 2.00%, Ca:0.002 ~ 0.006%, N≤0.004%;Production stage: desulfurizing iron;Converter smelting;LF stove refines;RH vacuum drying oven processes;It is casting continuously to form base;Pit slow cooling is carried out after strand is cleaved;Strand heats;Segmentation hot rolling;Batch;Slow cooling;Cutting after annealing;Cold rolling;Quenching;Tempering;Inspection is the most stand-by.After steel of the present invention is by rolling and being heat-treated, there is high intensity, high resiliency, high yield limit, the highly anti-fatigue limit, low-temperature flexibility and long service life, can be used for manufacturing various types of vehicles clutch assembly, the large-scale engineering machinery vehicle being particularly suitable under low temperature environment.

Description

A kind of high-carbon cold rolled automobile diaphragm spring steel and production method thereof
Technical field
The present invention relates to spring steel, be specifically used for automobile cold rolling diaphragm spring steel and production method thereof.
Background technology
In automobile clutch assembly, diaphragm spring has the biggest shadow to the performance and used life in automobile clutch assembly Ring.At present, being limited by metallurgical equipment ability level and post-production level, the carbon content in domestic automobile diaphragm spring steel is not Height, typically within 0.65%, and uses the process route of " hot rolling → annealing → pickling → processing → heat treatment " more.Mainly by Low in its carbon and chromium content, the mechanical property such as intensity and hardness that make product are relatively low, and easy brittle failure under low temperature environment, it is impossible to meet In the large-scale engineering machinery vehicle requirement to diaphragm spring that low temperature environment uses.
Before the present invention proposes, the similar technique product relating to high-carbon cold rolled automobile steel making field is few, particularly Less in terms of high-carbon cold rolled automobile diaphragm spring steel.
Through retrieval: Chinese Patent Application No. is the patent document of 201210462512, it discloses " a kind of automobile cold-rolled Diaphragm spring steel and production method thereof ".Its composition and mass percentage content be: C:0.40 ~ 0.65%, Si:0.10 ~ 0.35%, Mn:0.60 ~ 1.00%, Cr:0.80 ~ 1.20%, Ni:0.20 ~ 0.50%, V:0.27 ~ 0.55%, P≤0.010%, S≤0.007%, Remaining is Fe and inevitable impurity.The document with the addition of a certain amount of Ni and Mn in chemical composition, but C content and Cr contain Measure on the low side, although have reasonable cold-rolling workability energy, but intensity, hardness, toughness are on the low side, it is impossible to meet and use at low temperature environment The requirement to diaphragm spring of the large-scale engineering machinery vehicle.
Chinese Patent Application No. is the document of 94191328, it discloses " a kind of low decarburization for automotive suspension spring, High-toughness spring steel ", involved steel has following ingredients and a mass percent: C:0.50 ~ 0.70%, Si:1.00 ~ 3.5%, Mn: 0.30 ~ 1.50%, Cr:0.30 ~ 1.00%, Ni:0.50 ~ 5.00%, V:0.05 ~ 0.50%, P≤0.020%, S≤0.020%, remaining For Fe and inevitable impurity.In its chemical composition, C, Cr are on the low side, and its intensity, hardness, fatigue behaviour and elastic limit are the most inclined Low;And because Si content is higher in this steel, there is also and produce and the deficiency of later stage cold and hot working risk of breakage increase.
Japan Patent JP2507791A, JP3745193A and JPH06228734, be the spring for clutch diaphragm Steel, it is the most on the low side that it with the addition of a certain amount of Mo, C content and Cr content in chemical composition.There is fatigue behaviour and elastic pole in it Limiting on the low side, the Oxygen potential after annealing is the most on the low side.Additionally, because Si content is higher in steel, as produced wide flat steel, cut in post-production The stage of cutting can make risk of breakage relatively big and cannot use.
In order to improve further automobile diaphragm spring elastic force, cold and hot working performance, service life, reduce plate property ripple Dynamic, meet the large-scale engineering machinery vehicle automobile diaphragm spring requirement that low temperature environment uses, the applicant researches and develops the present patent application.
Summary of the invention
It is an object of the invention to the deficiency overcoming prior art to exist, it is provided that tensile strength after a kind of quenched and tempering At 1600 ~ 2400MPa, HRC at 47 ~ 59 ,-40 DEG C of KV2>=34J, elastic limit high for automobile cold rolling diaphragm spring steel And production method.
Realize the measure of above-mentioned purpose:
A kind of high-carbon cold rolled automobile diaphragm spring steel, its component and weight percent content be: C:0.70 ~ 0.90%, Si: 0.15 ~ 0.35%, Mn:0.50 ~ 1.00%, P≤0.008%, S≤0.002%, Alt:0.010 ~ 0.030%, V:0.10 ~ 0.30%, Cr:1.20 ~ 2.00%, Ni:1.20 ~ 2.00%, Ca:0.002 ~ 0.006%, N≤0.004%, surplus is Fe and inevitably presss from both sides Miscellaneous;Metallographic structure is tempered martensite.
A kind of method producing high-carbon cold rolled automobile diaphragm spring steel, its step:
1) desulfurizing iron is carried out;
2) converter smelting is carried out;
3) refine in LF stove;
4) process in RH vacuum drying oven, control vacuum processing time no less than 20 minutes;
5) it is casting continuously to form base: electromagnetic agitation is all the time in casting process;And strand is carried out slighter compress, reduction ratio is 2% ~ 8%;
6) carry out pit slow cooling after strand is cleaved and be cooled to room temperature;
7) heating strand, heating and temperature control is 1200~1300 DEG C, and it is 8~14 minutes/centimetre that the rate of heat addition controls;
8) carry out segmentation hot rolling: control roughing start rolling temperature at 1050~1200 DEG C, control finish rolling finishing temperature 800~ 900℃;
9) batch, control coiling temperature at 700~800 DEG C;
10) carrying out slow cooling, cooling velocity controls to be cooled under less than 15 DEG C/h less than 200 DEG C;
11) annealing after cleaved, annealing temperature is 750~850 DEG C, and annealing and temperature retention time are not less than 1550min;
12) carrying out cold rolling, cold rolling pass is 1 ~ 3, and total reduction is 15 ~ 30%;
13) quench: control hardening heat is at 850~950 DEG C, and Quenching Soaking Time is not less than 30min;
14) being tempered, control temperature is at 600~700 DEG C, and tempering insulation time is not less than 50min;After tempered Metallographic structure be tempered martensite;
15) inspection and stand-by.
Each element and the effect of main technologic parameters and mechanism in the present invention:
Consider that this steel is mainly to ensure that high intensity, high resiliency, high yield limit, the highly anti-fatigue limit and longer use longevity Life, must possess good shearing and cold-rolling workability energy simultaneously.Therefore, strictly to control the degree of purity of molten steel during steel-making, anti- Only P, S content impact on steel brittleness.Being designed to of C, Si, Mn, Cr, Ni, V point ensure that the intensity of steel, elasticity, fatigue limit The requirement of automobile diaphragm spring steel is met etc. scope.Generally speaking, Cr, Ni, V and the combined microalloying of other elements are used On, the feature of each element will be given full play to.
The alloying element impact on automobile diaphragm spring Steel Properties
C: it is to improve the maximally effective element of intensity, along with the increase of C content, Fe in steel3C increases, and hardenability also increases, The tensile strength of steel and yield strength improve.But, along with C content increases, the elongation percentage of steel, impact flexibility and cold-workability Can decline.Therefore, for ensureing that steel plate has high intensity, high hardenability, high-wearing feature, C content controls 0.70% by the present invention ~ Within 0.90%.If C content is too low, its intensity, hardness and wearability will decline, and not reach large-scale engineering machinery vehicle diaphragm Spring design requirement.
Si: it is the most weak with the affinity of carbon, not carburet in steel, but ferrite can be dissolved in, produce solution strengthening and make With so that ferritic intensity and hardness improve, but plasticity and toughness have declined.Visible, Si has certain help to intensity, But content can not be too high, in order to avoid reducing the plasticity and toughness of steel.Consider that steel of the present invention to carry out cold rolling processing and intensity contribution, therefore Si contains Amount controls in the range of 0.15 ~ 0.35%.
Mn: it is relatively strong with the affinity of carbon, is that expansion austenite phase field, crystal grain thinning, spheroidized carbide and guarantee are comprehensive Performance and improve the effective element of quenching degree, and it does not deteriorate the deformability of steel, the Mn of 1.00% about can tensile strength tribute Offer the intensity of 100MPa.The higher meeting of Mn content forms segregated zone in steel, causes points hardness's intensity higher, is unfavorable for that the later stage is cold Roll processing.Therefore in view of Mn to intensity contribution and the drawback to tissue, Mn is controlled 0.50% ~ 1.00%.
Al is the main deoxidant element in steel, and the maxima solubility in austenite about 0.6%, after it dissolves in austenite Only weakly increase quenching degree.But when Al content is higher, it is easily caused in steel to be mingled with and increases, unfavorable to the toughness of steel, simultaneously Hardenability and the toughness of steel can be reduced, reduce the service life of spring steel.Therefore Alt content in steel is controlled 0.030% with In.
Cr can improve the quenching degree of steel, is the element being effectively improved steel strength particularly elevated temperature strength, moreover it is possible to improves steel Middle cementite stability and hardness, play an important role to improving the elasticity of steel, wearability and ultimate strength.Material anti-hydrogen embrittlement ability, Improve steel temper resistance.In view of above-mentioned analysis result, Cr content is controlled 1.20% ~ 2.00%.
Ni will not form carbide, is to expand γ phase, crystal grain thinning, spheroidized carbide and guarantee combination property and raising The effective element of quenching degree, improves the pearlitic spheroidization ratio after annealing, it is simple to cold and hot working.Meanwhile, can be obvious after adding Ni Improve the toughness of coil of strip.Therefore, Ni content is controlled 1.20% ~ 2.00%.
V is one of carbide former being effectively improved armor plate strength, and the effect in steel is only second to Nb, Ti.In steel VC will be formed after adding V, improve the fusing point of cementite, hardness and wearability.But the content of V can not be too high, and V is at average tempering Shi Fasheng disperse state is distributed, and produces post-curing, is unfavorable for the inspection during manufacture of steel.Therefore, the present invention will when designing the content of V V controls 0.10% ~ 0.30%.
(2) impurity element and the gas impact on automobile diaphragm spring Steel Properties
Cold rolled automobile diaphragm spring steel need to guarantee steel cold-rolling workability can, and the cold working that the impurity element in steel is to steel Performance has a significant impact.Although P, S content in steel is the fewest, but relatively big on cold-forming property impact, strict its content energy of control Significantly reduce the phenomenon of rupture in process.Brittle failure in cold-rolled steel coils generation is often caused by the extension of formation of crack, splits Line source occurs at the segregation of P the most mostly, and the segregation of the field trash containing S also easily causes layering tear etc..Therefore, for this steel Should control within 0.008% by P, S controls within 0.002%.
It addition, this steel requires higher at continuous casting and annealing process, gas content in steel should be reduced as far as possible, reduce the inclined of steel Analysis.Meanwhile, in order to reduce the influence of time effect of steel, the content of N is controlled within 0.004%.
The reason that production technology sets
(1) process for making
During this steel smelting, vacuum processing time is not less than 20min, can preferably reduce impurity in steel, gas content.Steel contains Carbon amounts, alloying element content are higher, must carry out electromagnetic agitation and dynamic soft-reduction processes, reduce element segregation before continuous casting.
(2) steel rolling process
Owing to this hardness of steel is high, to roll by high-strength steel technique and batch.Before rolling slab heating temperature be 1200 ~ 1300 DEG C, it is ensured that strand homogeneous temperature.When roughing and finish rolling, design temperature is higher than conventional low-alloy steel, reduces milling equipment Load.Meanwhile, the critical point temperature of steel to be considered, it is to avoid mixed crystal phenomenon occurs.Therefore, the roughing start rolling temperature of steel be 1050 ~ 1200 DEG C, finish rolling finishing temperature is 900 ~ 950 DEG C, and coiling temperature is 700 ~ 800 DEG C.After batching, coil of strip is carried out retarded cooling process, It is to batch internal stress to reduce and make coil of strip different parts mechanical property uniform.
(3) Technology for Heating Processing
Finally need to be processed into automobile clutch disk due to product, and product quality is required higher, so for this The feature design machining process route of steel: cutting → annealing → pickling → cold rolling → quenching → tempering → inspection delivery.Annealing temperature It is for the coil of strip intensity that declines to a great extent that degree is designed as 750 ~ 850 DEG C, and makes the pearlitic structrure nodularization and uniformly of steel, it is easy to cut Cut processing.Hardening heat is designed as 850 ~ 950 DEG C, and temperature is designed as 600 ~ 700 DEG C, is to allow the complete austenite of steel Change, obtain uniform and stable tempered martensite after quenching+tempering, it is thus achieved that high intensity, high resiliency, high yield limit, highly anti-fatigue The limit and long service life.
Steel of the present invention has the advantage that
Composition design uses high-carbon, and adds a certain amount of Mn, Cr, V, strictly control P, S content simultaneously so that should Steel has excellent comprehensive mechanical property.Utilize and reasonably roll and batch system, in mill milling limit of power, improve steel Volume performance.Post-production devises the process route of hot rolled coil → annealing → pickling → cutting → processing → quenching → tempering, Utilize annealing process to reduce shearing difficulty, and be thermally treated resulting in back martensitic structure by quenching+tempering, utilize Mn in steel, The complex intensifying effect of the microalloies such as Ni, V ensure that steel obtain enough intensity and wearability.
Steel of the present invention by rolling and be heat-treated after, tensile strength at 1600 ~ 2400MPa, HRC at 47 ~ 59 ,-40 DEG C of KV2 >=34J, i.e. has high intensity, high resiliency, high yield limit, the highly anti-fatigue limit, low-temperature flexibility and long service life, available In manufacturing various types of vehicles clutch assembly, the large-scale engineering machinery vehicle being particularly suitable under low temperature environment.
Accompanying drawing explanation
Fig. 1 is the rolled metallographic structure figure of the present invention;
Fig. 2 is the Annealed microstructure metallographic structure figure of the present invention;
Fig. 3 is the quenching+tempering state metallographic structure figure of the present invention.
Detailed description of the invention
Below the present invention is described in detail:
Table 1 is the value list of various embodiments of the present invention and comparative example;
Table 2 is the main technologic parameters list of various embodiments of the present invention and comparative example;
Table 3 is various embodiments of the present invention and comparative example mechanical properties test the results list.
Various embodiments of the present invention produce according to following steps:
1) desulfurizing iron is carried out;
2) converter smelting is carried out;
3) refine in LF stove;
4) process in RH vacuum drying oven, control vacuum processing time no less than 20 minutes;
5) it is casting continuously to form base: electromagnetic agitation is all the time in casting process;And strand is carried out slighter compress, reduction ratio is 2% ~ 8%;
6) carry out pit slow cooling after strand is cleaved and be cooled to room temperature;
7) heating strand, heating and temperature control is 1200~1300 DEG C, and it is 8~14 minutes/centimetre that the rate of heat addition controls;
8) carry out segmentation hot rolling: control roughing start rolling temperature at 1050~1200 DEG C, control finish rolling finishing temperature 800~ 900℃;
9) batch, control coiling temperature at 700~800 DEG C;
10) carrying out slow cooling, cooling velocity controls to be cooled under less than 15 DEG C/h less than 200 DEG C;
11) annealing after cleaved, annealing temperature is 750~850 DEG C, and annealing and temperature retention time are not less than 1550min;
12) carrying out cold rolling, cold rolling pass is 1 ~ 3, and total reduction is 15 ~ 30%;
13) quench: control hardening heat is at 850~950 DEG C, and Quenching Soaking Time is not less than 30min;
14) being tempered, control temperature is at 600~700 DEG C, and tempering insulation time is not less than 50min;After tempered Metallographic structure be tempered martensite;
15) inspection and stand-by.
Table 1 various embodiments of the present invention and compared steel chemical composition (wt%)
Table 2 embodiment of the present invention and the main processes of comparative example
Table 3 embodiment of the present invention and the heat treatment process contrasting steel grade
Note: each embodiment value not one-to-one relationship of table 1 to table 3.
Table 4 embodiment of the present invention and the mechanics assay of comparative example
From table 4, it can be seen that steel grade of the present invention has high intensity (Rm: 1600 ~ 2400MPa), high resiliency, high yield limit With the highly anti-fatigue limit, there are good cold-rolling workability energy and low-temperature flexibility level (-40 DEG C of KV2>=34J), can be used for manufacturing respectively Class vehicular clutch assembly, particularly low temperature environment use the large-scale engineering machinery vehicle required.
Above-described embodiment is only and most preferably enumerates, and is not the restriction to embodiments of the present invention.

Claims (1)

1. a kind of method producing high-carbon cold rolled automobile diaphragm spring steel, its step:
1) desulfurizing iron is carried out;
2) converter smelting is carried out;
3) refine in LF stove;
4) process in RH vacuum drying oven, control vacuum processing time no less than 20 minutes;Final steel water component and weight hundred Proportion by subtraction content is: C:0.72 ~ 0.90%, Si:0.15 ~ 0.35%, Mn:0.50 ~ 1.00%, P≤0.008%, S≤0.002%, Alt: 0.010 ~ 0.030%, V:0.10 ~ 0.30%, Cr:1.20 ~ 2.00%, Ni:1.20 ~ 2.00%, Ca:0.002 ~ 0.006%, N≤ 0.004%, surplus is Fe and is inevitably mingled with;Metallographic structure is tempered martensite;
5) it is casting continuously to form base: electromagnetic agitation is all the time in casting process;And strand is carried out slighter compress, reduction ratio is 2% ~ 8%;
6) carry out pit slow cooling after strand is cleaved and be cooled to room temperature;
7) heating strand, heating and temperature control is 1200~1300 DEG C, and it is 8~14 minutes/centimetre that the rate of heat addition controls;
8) segmentation hot rolling is carried out: control roughing start rolling temperature, at 1050~1070 DEG C or 1190 ~ 1200 DEG C, controls finish rolling finish to gauge temperature Degree is at 800~900 DEG C;
9) batch, control coiling temperature at 760~800 DEG C;
10) carrying out slow cooling, cooling velocity controls to be cooled under less than 15 DEG C/h less than 200 DEG C;
11) annealing after cleaved, annealing temperature is 750~850 DEG C, and annealing and temperature retention time are not less than 1550min;
12) carrying out cold rolling, cold rolling pass is 1 ~ 3, and total reduction is 26 ~ 30%;
13) quench: control hardening heat is at 910~950 DEG C, and Quenching Soaking Time is not less than 30min;
14) being tempered, control temperature is at 620~700 DEG C, and tempering insulation time is not less than 50min;Gold after tempered Phase constitution is tempered martensite;
15) inspection and stand-by.
CN201410600599.2A 2014-10-31 2014-10-31 A kind of high-carbon cold rolled automobile diaphragm spring steel and production method thereof Expired - Fee Related CN104313483B (en)

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CN107419196B (en) * 2017-09-18 2019-12-20 东北大学 Yield ratio controllable ultralow-carbon easy-to-weld medium manganese steel for automobiles and preparation method thereof
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JP5328331B2 (en) * 2008-12-11 2013-10-30 日新製鋼株式会社 Steel materials for wear-resistant quenched and tempered parts and manufacturing method
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