CN104275362A - Preparation method of iron-chromium-aluminum metal fibers - Google Patents
Preparation method of iron-chromium-aluminum metal fibers Download PDFInfo
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- CN104275362A CN104275362A CN201410478367.4A CN201410478367A CN104275362A CN 104275362 A CN104275362 A CN 104275362A CN 201410478367 A CN201410478367 A CN 201410478367A CN 104275362 A CN104275362 A CN 104275362A
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- chromium
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- aluminum metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/042—Manufacture of coated wire or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
Abstract
The invention discloses a preparation method of iron-chromium-aluminum metal fibers, and relates to the field of metal processing. The preparation method comprises five processing steps of blank selection, surface treatment, bundled drawing, annealing and pickling. An iron-chromium-aluminum steel wire with the diameter being 0.5mm is used as a production blank; as the diameter of the steel wire is relatively small, the processing allowance is low, the processing speed is high, and the production efficiency is high; an isolation layer covers the surface of the blank; during the bundled drawing, under the protection of the isolation layer, the phenomenon that the iron-chromium-aluminum metal fibers are broken can be avoided; by the adoption of a bundling drawing method, the processing speed is high; by the use of a hole pattern, the dimensions of the iron-chromium-aluminum metal fibers can be precisely controlled; the precision of a product is high; a metal composite body subjected to the drawing is put into an electric furnace for annealing, so that the toughness of a product can be improved.
Description
Technical field
The present invention relates to metal processing sectors, be specifically related to a kind of preparation method of iron-chromium-aluminum metal fiber.
Background technology
Aludirome is a kind of important electrothermal alloy, there is excellent high-temperature oxidation resistance and high resistivity, higher cost performance is had compared with the material of performance identical with other, Aludirome material is prepared into micron-sized metallic fiber and goods thereof, high temperature air filtration can be widely applied to, purifying vehicle exhaust, the aspect such as burner and gas sealing, but when being made into fiber, due to the aluminium in alloy, a large amount of existence of chromium make alloy plasticity sharply decline, add the difficulty preparing iron-chromium-aluminum metal fiber, from the prior art, all can not solve in the process preparing iron-chromium-aluminum metal fiber, how to prevent iron-chromium-aluminum metal fiber from occurring fracture, how accurately to control the size of iron-chromium-aluminum metal fiber, how to improve the problem of the toughness of iron-chromium-aluminum metal fiber.
Summary of the invention
For overcoming the deficiency in prior art, the object of the invention is to provide a kind of preparation method of iron-chromium-aluminum metal fiber.
For realizing object of the present invention, technical scheme of the present invention is as follows:
A preparation method for iron-chromium-aluminum metal fiber, described production method comprises the steps:
(1) blank is chosen: choose diameter be 0.5mm ferrum-chromium-aluminum steel wire as production blank, described blank is the mixture of iron, aluminium, chromium, manganese, copper, silicon.
(2) surface treatment: at Surface coating one deck separation layer of stock, described separation layer is smart copper material, thickness is 2 μm-5 μm.
(3) bundle drawing method: by integrated a branch of for coated good blank, loading diameter is form composite metal in the steel pipe of 25mm, then puts into casement and repeatedly stretches, until the diameter of blank reaches 22 μm.
(4) anneal: by the composite metal after drawn, put into electric furnace and carry out annealing in process, and at stove inside holding 10min-60min, described heating by electric cooker temperature is 500 DEG C-750 DEG C.
(5) pickling: put in pickle by gained in (4), pickling 30min-60min, described pickle is the mixed solution of hydrochloric acid, ammoniacal liquor and natrium nitrosum.
Preferably, the length of described ferrum-chromium-aluminum steel wire is 1.1m-1.7m.
Preferably, the diameter of described casement is 5mm-10mm.
Preferably, the temperature of described pickle is 60 DEG C-80 DEG C.
Beneficial effect of the present invention: in the process preparing iron-chromium-aluminum metal fiber, choosing diameter is that the ferrum-chromium-aluminum steel wire of 0.5mm is as production blank, steel wire diameter is less, allowance is little, processing speed is fast, production efficiency is high, at Surface coating one deck separation layer of stock, when bundle drawing method, due to the protective effect of separation layer, can prevent iron-chromium-aluminum metal fiber from occurring the phenomenon of fracture, by integrated a branch of for coated good blank, loading diameter is form composite metal in the steel pipe of 25mm, then put into casement repeatedly to stretch, until the diameter of blank reaches 22 μm, adopt clustered drawing processing speed fast, the use of casement accurately can control the size of iron-chromium-aluminum metal fiber, Product Precision is high, by the composite metal after drawn, put into electric furnace and carry out annealing in process, the toughness of product can be improved.
Detailed description of the invention
The technological means realized for making the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the present invention further.
embodiment 1:
A preparation method for iron-chromium-aluminum metal fiber, described production method comprises the steps:
(1) blank is chosen: choose diameter is 0.5mm, length is 1.1m ferrum-chromium-aluminum steel wire as production blank, steel wire diameter is less, and allowance is little, and processing speed is fast, and production efficiency is high, and described blank is the mixture of iron, aluminium, chromium, manganese, copper, silicon.
(2) surface treatment: at Surface coating one deck separation layer of stock, due to the protective effect of separation layer, can prevent iron-chromium-aluminum metal fiber from occurring the phenomenon of fracture when bundle drawing method, described separation layer is smart copper material, and thickness is 2 μm.
(3) bundle drawing method: by integrated a branch of for coated good blank, loading diameter is form composite metal in the steel pipe of 25mm, then putting into diameter is that the casement of 5mm stretches repeatedly, until the diameter of blank reaches 22 μm, adopt clustered drawing processing speed fast, the use of casement accurately can control the size of iron-chromium-aluminum metal fiber, and Product Precision is high.
(4) anneal: by the composite metal after drawn, put into electric furnace and carry out annealing in process, the toughness of product can be improved, and at stove inside holding 10min, described heating by electric cooker temperature is 500 DEG C.
(5) pickling: it is in the pickle of 60 DEG C that gained in (4) is put into temperature, pickling 60min, remove the metal be wrapped in outside iron-chromium-aluminum metal fiber, obtain finished product, described pickle is the mixed solution of hydrochloric acid, ammoniacal liquor and natrium nitrosum.
embodiment 2:
All the other are identical with embodiment 1, and difference is, in described step (1), in described step (1), the length of described ferrum-chromium-aluminum steel wire is 1.7m, in described step (2), the thickness of described separation layer is 5 μm, and in described step (3), the diameter of described casement is 10mm, in described step (4), the described stove inside holding time is 60min, and described heating by electric cooker temperature is 750 DEG C, in described step (5), the temperature of described pickle is 80 DEG C, and described pickling time is 30min.
embodiment 3:
All the other are identical with embodiment 1, and difference is, in described step (1), in described step (1), the length of described ferrum-chromium-aluminum steel wire is 1.5m, in described step (2), the thickness of described separation layer is 4 μm, and in described step (3), the diameter of described casement is 7mm, in described step (4), the described stove inside holding time is 50min, and described heating by electric cooker temperature is 650 DEG C, in described step (5), the temperature of described pickle is 70 DEG C, and described pickling time is 35min.
After above-mentioned PROCESS FOR TREATMENT, take out sample respectively, measurement result is as follows:
| Test item | Embodiment 1 | Embodiment 2 | Embodiment 3 | Standard high-class product |
| Monofilament tensile strength | 691Mpa | 670Mpa | 658Mpa | 650Mpa |
| Percentage elongation | 17.11% | 18.01% | 19.11% | 16.00% |
Known through practical application, in the process preparing iron-chromium-aluminum metal fiber, choosing diameter is that the ferrum-chromium-aluminum steel wire of 0.5mm is as production blank, steel wire diameter is less, allowance is little, processing speed is fast, production efficiency is high, at Surface coating one deck separation layer of stock, when bundle drawing method, due to the protective effect of separation layer, can prevent iron-chromium-aluminum metal fiber from occurring the phenomenon of fracture, by integrated a branch of for coated good blank, loading diameter is form composite metal in the steel pipe of 25mm, then put into casement repeatedly to stretch, until the diameter of blank reaches 22 μm, adopt clustered drawing processing speed fast, the use of casement accurately can control the size of iron-chromium-aluminum metal fiber, Product Precision is high, by the composite metal after drawn, put into electric furnace and carry out annealing in process, the toughness of product can be improved.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (4)
1. a preparation method for iron-chromium-aluminum metal fiber, is characterized in that, described production method comprises the steps:
Blank is chosen: choose diameter be 0.5mm ferrum-chromium-aluminum steel wire as production blank, described blank is the mixture of iron, aluminium, chromium, manganese, copper, silicon;
Surface treatment: at Surface coating one deck separation layer of stock, described separation layer is smart copper material, thickness is 2 μm-5 μm;
Bundle drawing method: by integrated a branch of for coated good blank, loading diameter is form composite metal in the steel pipe of 25mm, then puts into casement and repeatedly stretches, until the diameter of blank reaches 22 μm;
Annealing: by the composite metal after drawn, put into electric furnace and carry out annealing in process, and at stove inside holding 10min-60min, described heating by electric cooker temperature is 500 DEG C-750 DEG C;
Pickling: put in pickle by gained in (4), pickling 30min-60min, described pickle is the mixed solution of hydrochloric acid, ammoniacal liquor and natrium nitrosum.
2. the preparation method of a kind of iron-chromium-aluminum metal fiber according to claim 1, is characterized in that: in described step (1), and the length of described ferrum-chromium-aluminum steel wire is 1.1m-1.7m.
3. the preparation method of a kind of iron-chromium-aluminum metal fiber according to claim 1, is characterized in that: in described step (3), and the diameter of described casement is 5mm-10mm.
4. the preparation method of a kind of iron-chromium-aluminum metal fiber according to claim 1, is characterized in that: in described step (5), and the temperature of described pickle is 60 DEG C-80 DEG C.
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| CN201410478367.4A CN104275362A (en) | 2014-09-19 | 2014-09-19 | Preparation method of iron-chromium-aluminum metal fibers |
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| CN201410478367.4A CN104275362A (en) | 2014-09-19 | 2014-09-19 | Preparation method of iron-chromium-aluminum metal fibers |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515086A (en) * | 2018-04-08 | 2018-09-11 | 江苏沃德赛模具科技有限公司 | A kind of manufacturing method of the continuous aluminum alloy fiber of micron order super-strength |
| CN113462868A (en) * | 2021-06-15 | 2021-10-01 | 句容市百事特复合材料有限公司 | Efficient preparation method of reinforced metal cluster long fiber |
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| CN1183324A (en) * | 1997-12-11 | 1998-06-03 | 西北有色金属研究院 | Method for mfg. long stailess steel fibre |
| EP0899365A2 (en) * | 1997-09-01 | 1999-03-03 | Bridgestone Metalpha Corporation | Titanium fiber and method of producing the same |
| JP2001025813A (en) * | 1999-07-13 | 2001-01-30 | Bridgestone Corp | Manufacture of titanium fiber or titanium alloy fiber |
| CN101220449A (en) * | 2008-01-25 | 2008-07-16 | 湖南惠同新材料股份有限公司 | Fire resistant iron chromium aluminum filament and production technique |
| CN102825096A (en) * | 2012-03-23 | 2012-12-19 | 常州市武进恒通金属钢丝有限公司 | New process for producing micron-order stainless steel fiber |
| CN104624678A (en) * | 2013-11-07 | 2015-05-20 | 丹阳智盛合金有限公司 | Preparation method of iron-chromium-aluminum metal fiber |
-
2014
- 2014-09-19 CN CN201410478367.4A patent/CN104275362A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0899365A2 (en) * | 1997-09-01 | 1999-03-03 | Bridgestone Metalpha Corporation | Titanium fiber and method of producing the same |
| CN1183324A (en) * | 1997-12-11 | 1998-06-03 | 西北有色金属研究院 | Method for mfg. long stailess steel fibre |
| JP2001025813A (en) * | 1999-07-13 | 2001-01-30 | Bridgestone Corp | Manufacture of titanium fiber or titanium alloy fiber |
| CN101220449A (en) * | 2008-01-25 | 2008-07-16 | 湖南惠同新材料股份有限公司 | Fire resistant iron chromium aluminum filament and production technique |
| CN102825096A (en) * | 2012-03-23 | 2012-12-19 | 常州市武进恒通金属钢丝有限公司 | New process for producing micron-order stainless steel fiber |
| CN104624678A (en) * | 2013-11-07 | 2015-05-20 | 丹阳智盛合金有限公司 | Preparation method of iron-chromium-aluminum metal fiber |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515086A (en) * | 2018-04-08 | 2018-09-11 | 江苏沃德赛模具科技有限公司 | A kind of manufacturing method of the continuous aluminum alloy fiber of micron order super-strength |
| CN113462868A (en) * | 2021-06-15 | 2021-10-01 | 句容市百事特复合材料有限公司 | Efficient preparation method of reinforced metal cluster long fiber |
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