CN104256876B - A kind of device utilizing leftover to prepare pellet and preparation method - Google Patents
A kind of device utilizing leftover to prepare pellet and preparation method Download PDFInfo
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- CN104256876B CN104256876B CN201410561764.8A CN201410561764A CN104256876B CN 104256876 B CN104256876 B CN 104256876B CN 201410561764 A CN201410561764 A CN 201410561764A CN 104256876 B CN104256876 B CN 104256876B
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- sedimentation tank
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- feeding box
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- material feeding
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Abstract
The invention discloses a kind of device utilizing leftover to prepare pellet, including the sedimentation tank being sequentially connected with, one-level screw conveyer structure, compression filter structure, disintegrating mechanism, deuterostrophies connecting gear, high-temperature sterilization mechanism, spices device, comminutor；Described compression filter structure includes material feeding box, holding pad, porous disc, material baffle, cutting impeller, transmission component, holding pad is arranged close to the side of material feeding box charging aperture and connects transmission component, porous disc is arranged on material feeding box relative on a side box body of charging aperture, material baffle is arranged in the casing of material feeding box, cutting impeller one end is arranged on the casing of material feeding box and connects in transmission component, and the other end is arranged on material baffle.And disclose its method preparing pellet.The present invention can complete to process in a large number the work of Resource recovery, and efficiency is high, and processing speed is fast, and energy consumption is low, and the feeding quality of obtained domestic birds and animals is stable, nutritious, good palatability.
Description
Technical field
The present invention relates to the preparation facilities of a kind of pellet and method, particularly relate to a kind of device utilizing leftover to prepare pellet and preparation method.
Background technology
The processing method of existing leftover mainly has three kinds; one be by after artificially collecting for swine rearing; this mode is mainly small family and manages; the process equipment of leftovers meal generally will not be bought for small-sized dining room; but directly pulled away by the people collecting leftovers meal; this processing mode is both unhygienic also unhealthy, and the pig of raising often produces disease；Another way is to abandon directly as house refuse；The third mode is to carry out process by process equipment to prepare animal and fowl fodder.
These modes above-mentioned, based on the first and the second, both processing modes all directly bring the waste of environmental pollution and resource, although and the third mode has processed, and prepare into animal and fowl fodder, but, owing to equipment design is unreasonable, it is impossible to Resource recovery is processed in a large number, and it is perfect not to process technique, cause its cannot popularization and application, still resource can not be carried out well utilize and process.
Summary of the invention
Present invention aims to the deficiencies in the prior art, it is provided that a kind of can utilize in a large number leftover carry out processing reclaim, efficiency is high, the energy consumption device preparing pellet low, stay-in-grade and preparation method.
For completing above-mentioned purpose; the technical solution used in the present invention is: a kind of device utilizing leftover to prepare pellet, including the sedimentation tank being sequentially connected with, one-level screw conveyer structure, compression filter structure, disintegrating mechanism, deuterostrophies connecting gear, high-temperature sterilization mechanism, spices device, comminutor；Described compression filter structure includes material feeding box, holding pad, porous disc, material baffle, cutting impeller, transmission component, holding pad is arranged close to the side of material feeding box charging aperture and connects transmission component, porous disc is arranged on material feeding box relative on a side box body of charging aperture, material baffle is arranged in the casing of material feeding box, cutting impeller one end is arranged on the casing of material feeding box and connects in transmission component, and the other end is arranged on material baffle.
Further, the bottom surface, pond of described sedimentation tank is secondary inclined plane, and the upper shed of sedimentation tank is sized larger than bottom surface and forms closing-in structure, one-level screw conveyer structure is inclined on sedimentation tank and compression filter structure, it is positioned at one end of compression filter structure higher than the other end, and the spiral driven rod of one-level screw conveyer structure is positioned at the space that bottom surface, sedimentation tank pond orlop inclined plane is formed.
Further, the described device utilizing leftover to prepare pellet also includes oil-water separation mechanism, and oil-water separation mechanism connects sedimentation tank by pipeline.
Further, the described device utilizing leftover to prepare pellet also includes three grades of screw conveyer structures, baling presses, and three grades of screw mechanisms connect comminutor, and the semi-finished product after granulator granulation are delivered to baling press.
Further, the casing of porous disc installation place, described material feeding box bottom being provided with return duct, return duct connects sedimentation tank.
Further, described material baffle is provided with binder cutter, described cutting impeller arranges 6 groups, divide three rows, often row two is set up in parallel, binder cutter is arranged on the material baffle at cutting impeller interval, and binder cutter is shaped as L-type, T-shaped or four angle-style with material baffle contact surface, and transmission component is driving motor and hydraulic power unit.
Further, described disintegrating mechanism includes disintegrating mechanism casing, the crushing vane pulverized motor, be arranged in disintegrating mechanism casing to be connected with pulverizing motor being arranged on outside disintegrating mechanism casing, the bottom surface of disintegrating mechanism casing is secondary inclined plane, and the upper shed of disintegrating mechanism casing is sized larger than bottom surface and forms closing-in structure, the spiral driven rod of deuterostrophies connecting gear is positioned at the space that orlop inclined plane is formed.
Further, described high-temperature sterilization mechanism includes conveyer belt, installs heating sterilization cover on a moving belt, the support of fixing conveyer belt with arc-shaped cover, connects the discharging opening of conveyer belt one end；Conveyer belt is step type combination conveyer belt.
Further, described spices device include spice groove, fixing spice groove spices device support, be arranged on the spice motor of spice groove bottom land, the spice axle being connected with spice motor output shaft, for fixing the fixing plate of the spice axle other end, spice axle is arranged at intervals with free end spice upwards and stings.
Further, the described device utilizing leftover to prepare pellet, it prepares the method for pellet, and step is as follows:
One, it is pooled in sedimentation tank precipitates collecting the leftovers meal taken, solid material is not detained in somewhere and all can be deposited to one-level screw conveyer structure and sedimentation tank junction, and it being sent to compression filter structure by one-level screw conveyer structure, oil-water separation mechanism will be located in the profit on sedimentation tank upper strata and pumps other process；
Two, solid material passes through extruding and the cutting of compression filter structure, removes moisture and also pulverizes formation crushed material by entering disintegrating mechanism after volume-diminished, is then transported to high-temperature sterilization mechanism by deuterostrophies connecting gear；
Three, high-temperature sterilization mechanism by step conveyer belt and is arranged on the heating sterilization cover of 80-220 DEG C and is heated disinfecting to crushed material, and be sterilized after process material；
Four, sterilization material enters spices device; in spices device, now add Testa Tritici, stalk particle, Radix Glycyrrhizae end; additional proportion is sterilization material: Testa Tritici: stalk particle: Radix Glycyrrhizae end=8-12: 1.5-3: 0.8-1.2: 0.8-1.2, spice uniformly enters comminutor afterwards, makes finished product by baling press after pelletize.
Beneficial effects of the present invention: by sedimentation tank, one-level screw conveyer structure, compression filter structure, disintegrating mechanism, deuterostrophies connecting gear, high-temperature sterilization mechanism, spices device, comminutor cooperation can complete to process in a large number the work of Resource recovery; and efficiency is high, and processing speed is fast；It is rancid rotten that the unique design of sedimentation tank will not make raw material produce, and one-level screw conveyer structure is obliquely installed and can make moisture automatic back flow, power demand when minimizing equipment is pushed, and reduces energy consumption output；Stable, nutritious, the good palatability by the feeding quality of the obtained domestic birds and animals of the dispensing of spice operation.
Accompanying drawing explanation
Below in conjunction with embodiment, the present invention is described in detail.
Fig. 1: for the structural representation of the present invention；
Fig. 2: for the sedimentation tank structural representation of the present invention；
Fig. 3: for sedimentation tank and the one-level screw conveyer structure attachment structure schematic diagram of the present invention；
Fig. 4: for the compression filter structure structural representation of the present invention；
Fig. 5: for material baffle, binder cutter and cutting impeller distributed architecture schematic diagram in the compression filter structure of the present invention；
Fig. 6: for disintegrating mechanism and the deuterostrophies connecting gear structural representation of the present invention；
Fig. 7: for the high-temperature sterilization mechanism structure schematic diagram of the present invention；
Fig. 8: for the structural representation of conveyer belt in the high-temperature sterilization mechanism of the present invention Yu heating sterilization cover；
Fig. 9: for the structural representation of the spices device of the present invention.
nullIn figure: 1、Sedimentation tank，12、Bottom surface, pond，2、One-level screw conveyer structure，3、Compression filter structure，31、Material feeding box，32、Holding pad，33、Porous disc，34、Material baffle，35、Cutting impeller，36、Transmission component，37、Return duct，38、Binder cutter，4、Disintegrating mechanism，41、Disintegrating mechanism casing，42、Pulverize motor，43、Crushing vane，5、Deuterostrophies connecting gear，6、High-temperature sterilization mechanism，61、Conveyer belt，62、Heating sterilization cover，63、Support，64、Discharging opening，7、Spices device，71、Spice groove，72、Spices device support，73、Spice motor，74、Spice axle，75、Fixing plate，76、Spice stings，8、Comminutor，9、Three grades of screw conveyer structures，10、Baling press，11、Oil-water separation mechanism.
Detailed description of the invention
A kind of device utilizing leftover to prepare pellet as shown in figs 1-9, including the sedimentation tank 1 being sequentially connected with, one-level screw conveyer structure 2, compression filter structure 3, disintegrating mechanism 4, deuterostrophies connecting gear 5, high-temperature sterilization mechanism 6, spices device 7, comminutor 8；Described compression filter structure 3 includes material feeding box 31, holding pad 32, porous disc 33, material baffle 34, cutting impeller 35, transmission component 36, holding pad 32 is arranged close to the side of material feeding box 31 charging aperture and connects transmission component 36, porous disc 33 is arranged on material feeding box 31 relative on a side box body of charging aperture, material baffle 34 is arranged in the casing of material feeding box 31, cutting impeller 35 one end is arranged on the casing of material feeding box 31 and connects in transmission component 36, and the other end is arranged on material baffle 34.
The bottom surface, pond 12 of described sedimentation tank 1 is secondary inclined plane, and the upper shed of sedimentation tank is sized larger than bottom surface and forms closing-in structure, one-level screw conveyer structure 2 is inclined on sedimentation tank 1 and compression filter structure 3, it is positioned at one end of compression filter structure 3 higher than the other end, and the spiral driven rod of one-level screw conveyer structure 2 is positioned at the space that bottom surface 12, sedimentation tank pond orlop inclined plane is formed.
The described device utilizing leftover to prepare pellet also includes oil-water separation mechanism 11, and oil-water separation mechanism 11 connects sedimentation tank 1 by pipeline.
The described device utilizing leftover to prepare pellet also includes three grades of screw conveyer structures 9, baling presses 10, and three grades of screw mechanisms connect comminutor, and the semi-finished product after granulator granulation are delivered to baling press.
Being provided with return duct 37 on the casing of porous disc 33 installation place, described material feeding box 31 bottom, return duct 37 connects sedimentation tank 1.
Described material baffle 34 is provided with binder cutter 38, described cutting impeller 35 arranges 6 groups, divide three rows, often row two is set up in parallel, binder cutter 38 is arranged on the material baffle at cutting impeller interval, binder cutter 38 is shaped as L-type, T-shaped or four angle-style with material baffle contact surface, and transmission component 36 is driving motor and hydraulic power unit.
Holding pad 32 is connected with the hydraulic stem of the hydraulic power unit of transmission component 36, hydraulic stem promotes holding pad 32 material presses to material baffle and enters in cutting impeller 35, material blocking can effectively be avoided by binder cutter on material baffle, extruding blanking at holding pad 32 enters in cutting impeller 35, preferably employ double; two driving motor and drive three, every limit cutting impeller 35, can better realize the processing to raw material.
Described disintegrating mechanism 4 includes disintegrating mechanism casing 41, the crushing vane 43 pulverized motor 42, be arranged in disintegrating mechanism casing to be connected with pulverizing motor being arranged on outside disintegrating mechanism casing, the bottom surface of disintegrating mechanism casing 41 is secondary inclined plane, and the upper shed of disintegrating mechanism casing is sized larger than bottom surface and forms closing-in structure, the spiral driven rod of deuterostrophies connecting gear 5 is positioned at the space that orlop inclined plane is formed；Deuterostrophies connecting gear 5 is inclined in disintegrating mechanism 4 and high-temperature sterilization mechanism 6, and deuterostrophies connecting gear 5 is arranged on the one end in high-temperature sterilization mechanism 6 higher than the other end.
Described high-temperature sterilization mechanism 6 includes conveyer belt 61, is arranged on the heating sterilization cover 62 on conveyer belt 61 with arc-shaped cover, the support 63 of fixing conveyer belt, connects the discharging opening 64 of conveyer belt one end；Conveyer belt 61 is step type combination conveyer belt.
Described spices device 7 include spice groove 71, fixing spice groove spices device support 72, be arranged on the spice motor 73 of spice groove bottom land, the spice axle 74 being connected with spice motor output shaft, for fixing the fixing plate 75 of the spice axle other end, spice axle is arranged at intervals with free end spice upwards and stings 76.
The described device utilizing leftover to prepare pellet, it prepares the method for pellet, and step is as follows:
One, it is pooled in sedimentation tank precipitates collecting the leftovers meal taken, solid material is not detained in somewhere and all can be deposited to one-level screw conveyer structure and sedimentation tank junction, and it being sent to compression filter structure by one-level screw conveyer structure, oil-water separation mechanism will be located in the profit on sedimentation tank upper strata and pumps other process；
Two, solid material passes through extruding and the cutting of compression filter structure, removes moisture and also pulverizes formation crushed material by entering disintegrating mechanism after volume-diminished, is then transported to high-temperature sterilization mechanism by deuterostrophies connecting gear；
Three, high-temperature sterilization mechanism by step conveyer belt and is arranged on the heating sterilization cover of 80-220 DEG C and is heated disinfecting to crushed material, and be sterilized after process material；
Four, sterilization material enters spices device; in spices device, now add Testa Tritici, stalk particle, Radix Glycyrrhizae end; additional proportion is sterilization material: Testa Tritici: stalk particle: Radix Glycyrrhizae end=8-12: 1.5-3: 0.8-1.2: 0.8-1.2, spice uniformly enters comminutor afterwards, makes finished product by baling press after pelletize.
By sedimentation tank, one-level screw conveyer structure, compression filter structure, disintegrating mechanism, deuterostrophies connecting gear, high-temperature sterilization mechanism, spices device, comminutor cooperation can complete to process in a large number the work of Resource recovery, and efficiency is high, and processing speed is fast；It is rancid rotten that the unique design of sedimentation tank will not make raw material produce, and one-level screw conveyer structure is obliquely installed and can make moisture automatic back flow, power demand when minimizing equipment is pushed, and reduces energy consumption output；Stable, nutritious, the good palatability by the feeding quality of the obtained domestic birds and animals of the dispensing of spice operation, the pellet produced can be used for cat, dog food, pig feed, chicken and duck goose feedstuff etc..
Claims (9)
1. one kind utilizes the device that pellet prepared by leftover, it is characterised in that: the sedimentation tank (1) that includes being sequentially connected with, one-level screw conveyer structure (2), compression filter structure (3), disintegrating mechanism (4), deuterostrophies connecting gear (5), high-temperature sterilization mechanism (6), spices device (7), comminutor (8)；Described compression filter structure (3) includes material feeding box (31), holding pad (32), porous disc (33), material baffle (34), cutting impeller (35), transmission component (36), holding pad (32) is arranged close to the side of material feeding box (31) charging aperture and connects transmission component (36), porous disc (33) is arranged on material feeding box (31) relative on a side box body of charging aperture, material baffle (34) is arranged in the casing of material feeding box (31), cutting impeller (35) one end is arranged on the casing of material feeding box (31) and is connected with transmission component (36), the other end is arranged on material baffle (34)；The bottom surface, pond (12) of described sedimentation tank (1) is secondary inclined plane, and the upper shed of sedimentation tank is sized larger than bottom surface and forms closing-in structure, one-level screw conveyer structure (2) is inclined on sedimentation tank (1) and compression filter structure (3), it is positioned at one end of compression filter structure (3) higher than the other end, and the spiral driven rod of one-level screw conveyer structure (2) is positioned at the space that bottom surface, sedimentation tank pond (12) orlop inclined plane is formed.
2. the device utilizing leftover to prepare pellet according to claim 1, it is characterized in that: the described device utilizing leftover to prepare pellet also includes oil-water separation mechanism (11), and oil-water separation mechanism (11) connects sedimentation tank (1) by pipeline.
3. the device utilizing leftover to prepare pellet according to claim 1; it is characterized in that: the described device utilizing leftover to prepare pellet also includes three grades of screw conveyer structures (9), baling press (10); three grades of screw mechanisms connect comminutor, and the semi-finished product after granulator granulation are delivered to baling press.
4. the device utilizing leftover to prepare pellet according to claim 1, it is characterized in that: be provided with return duct (37) on the casing of porous disc (33) installation place, described material feeding box (31) bottom, return duct (37) connects sedimentation tank (1).
5. the device utilizing leftover to prepare pellet according to claim 1, it is characterized in that: described material baffle (34) is provided with binder cutter (38), described cutting impeller (35) arranges 6 groups, divide three rows, often row two is set up in parallel, binder cutter (38) is arranged on the material baffle at cutting impeller interval, binder cutter (38) is shaped as L-type, T-shaped or four angle-style with material baffle contact surface, and transmission component (36) is driving motor and hydraulic power unit.
6. the device utilizing leftover to prepare pellet according to claim 1, it is characterized in that: described disintegrating mechanism (4) includes disintegrating mechanism casing (41), it is arranged on the pulverizing motor (42) outside disintegrating mechanism casing, it is arranged in disintegrating mechanism casing and pulverizes the crushing vane (43) that motor is connected, the bottom surface of disintegrating mechanism casing (41) is secondary inclined plane, and the upper shed of disintegrating mechanism casing is sized larger than bottom surface and forms closing-in structure, the spiral driven rod of deuterostrophies connecting gear (5) is positioned at the space that orlop inclined plane is formed；Deuterostrophies connecting gear (5) is inclined in disintegrating mechanism (4) and high-temperature sterilization mechanism (6), and deuterostrophies connecting gear (5) is arranged on the one end in high-temperature sterilization mechanism (6) higher than the other end.
7. the device utilizing leftover to prepare pellet according to claim 1, it is characterized in that: described high-temperature sterilization mechanism (6) includes conveyer belt (61), the heating sterilization cover (62) on conveyer belt (61) it is arranged on arc-shaped cover, the support (63) of fixing conveyer belt, connects the discharging opening (64) of conveyer belt one end；Conveyer belt (61) is step type combination conveyer belt.
8. the device utilizing leftover to prepare pellet according to claim 1, it is characterized in that: described spices device (7) include spice groove (71), the fixing spices device support (72) of spice groove, the spice motor (73) being arranged on spice groove bottom land, the spice axle (74) being connected with spice motor output shaft, for fixing the fixing plate (75) of the spice axle other end, spice axle is arranged at intervals with free end spice upwards and stings (76).
9. utilizing leftover to prepare the device of pellet as claimed in claim 1, it prepares the method for pellet, is characterised by, step is as follows:
One, it is pooled in sedimentation tank precipitates collecting the leftovers meal taken, solid material is not detained in somewhere and all can be deposited to one-level screw conveyer structure and sedimentation tank junction, and it being sent to compression filter structure by one-level screw conveyer structure, oil-water separation mechanism will be located in the profit on sedimentation tank upper strata and pumps other process；
Two, solid material passes through extruding and the cutting of compression filter structure, removes moisture and also pulverizes formation crushed material by entering disintegrating mechanism after volume-diminished, is then transported to high-temperature sterilization mechanism by deuterostrophies connecting gear；
Three, high-temperature sterilization mechanism by step conveyer belt and is arranged on the heating sterilization cover of 80-220 DEG C and is heated disinfecting to crushed material, and be sterilized after process material；
Four, sterilization material enters spices device; in spices device, now add Testa Tritici, stalk particle, Radix Glycyrrhizae end; additional proportion is sterilization material: Testa Tritici: stalk particle: Radix Glycyrrhizae end=8-12: 1.5-3: 0.8-1.2: 0.8-1.2, spice uniformly enters comminutor afterwards, makes finished product by baling press after pelletize.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410561764.8A CN104256876B (en) | 2014-10-13 | 2014-10-13 | A kind of device utilizing leftover to prepare pellet and preparation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410561764.8A CN104256876B (en) | 2014-10-13 | 2014-10-13 | A kind of device utilizing leftover to prepare pellet and preparation method |
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| CN104256876A CN104256876A (en) | 2015-01-07 |
| CN104256876B true CN104256876B (en) | 2016-07-06 |
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Citations (6)
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| CA2122807A1 (en) * | 1993-05-04 | 1994-11-05 | Jose Montserrat Bonfill | Installation for the Use of Outdated or Spoiled Foodstuffs of Human Consumption for Animal Consumption |
| CN1923373A (en) * | 2005-08-29 | 2007-03-07 | 樊雷平 | House refuse disposal machine |
| CN102125166A (en) * | 2011-01-30 | 2011-07-20 | 宁波大学 | Method and system for preparing restaurant-kitchen wastes into livestock and poultry feed |
| CN102294346A (en) * | 2011-07-11 | 2011-12-28 | 张仁尔 | Pretreatment device for kitchen garbage |
| CN203015813U (en) * | 2013-01-07 | 2013-06-26 | 王永钢 | Processing unit for potato expanded granulated feed for livestock and poultry |
| CN204070474U (en) * | 2014-10-13 | 2015-01-07 | 丁待晴 | A kind of device utilizing leftover to prepare pellet |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101097999B1 (en) * | 2009-03-09 | 2011-12-23 | 영산만산업주식회사 | Feed production apparatus using garbage |
-
2014
- 2014-10-13 CN CN201410561764.8A patent/CN104256876B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2122807A1 (en) * | 1993-05-04 | 1994-11-05 | Jose Montserrat Bonfill | Installation for the Use of Outdated or Spoiled Foodstuffs of Human Consumption for Animal Consumption |
| CN1923373A (en) * | 2005-08-29 | 2007-03-07 | 樊雷平 | House refuse disposal machine |
| CN102125166A (en) * | 2011-01-30 | 2011-07-20 | 宁波大学 | Method and system for preparing restaurant-kitchen wastes into livestock and poultry feed |
| CN102294346A (en) * | 2011-07-11 | 2011-12-28 | 张仁尔 | Pretreatment device for kitchen garbage |
| CN203015813U (en) * | 2013-01-07 | 2013-06-26 | 王永钢 | Processing unit for potato expanded granulated feed for livestock and poultry |
| CN204070474U (en) * | 2014-10-13 | 2015-01-07 | 丁待晴 | A kind of device utilizing leftover to prepare pellet |
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Effective date of registration: 20200826 Address after: No.3, unit 2, Building 102, No.31, erxianqiao North Road, Chenghua District, Chengdu, Sichuan 610000 Co-patentee after: Zhongnong Yimin Technology (Chengdu) Co.,Ltd. Patentee after: Liu Longjun Address before: Huaibei City, Anhui province 235000 Hillcrest Xiangshan district two District No. 79 Ding Lou Patentee before: Ding Daiqing |
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Granted publication date: 20160706 Termination date: 20211013 |