CN104209491A - Product taking-out device and method of vacuum die casting machine and vacuum die casting machine - Google Patents
Product taking-out device and method of vacuum die casting machine and vacuum die casting machine Download PDFInfo
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- CN104209491A CN104209491A CN201410501296.5A CN201410501296A CN104209491A CN 104209491 A CN104209491 A CN 104209491A CN 201410501296 A CN201410501296 A CN 201410501296A CN 104209491 A CN104209491 A CN 104209491A
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Abstract
The invention relates to the technical field of taking-out of amorphous alloy die castings, in particular to a product taking-out device and a product taking-out method of a vacuum die casting machine and the vacuum die casting machine. The product taking-out device of the vacuum die casting machine comprises a taking-out chamber, a taking-out part and a tank body, wherein the taking-out chamber is communicated with a die casting chamber; the taking-out part is connected with the taking-out chamber and can move back and forth between the die casting chamber and the taking-out chamber; the tank body filled with liquid is arranged below the taking-out chamber; a first automatic door is arranged between the die casting chamber and the taking-out chamber; a product outlet and a second automatic door are arranged at the bottom of the taking-out chamber; the second automatic door is used for closing and opening the product outlet. The product taking-out method comprises the step of taking out a die-cast product by using the product taking-out device of the vacuum die casting machine. The vacuum die casting machine comprises the die casting chamber and the product taking-out device of the vacuum die casting machine. According to the product taking-out device and the product taking-out method of the vacuum die casting machine, impact on the product can be reduced, and the product can be prevented from being oxidized. The vacuum die casting machine has the advantages of simple structure and small size.
Description
Technical field
The present invention relates to the technical field that amorphous alloy die casting takes out, particularly relate to product withdrawing device and product removing method and the vacuum die casting machine of vacuum die casting machine.
Background technology
Non-crystaline amorphous metal is because having the good characteristic of the aspects such as intensity, hardness, toughness, wearability, corrosion resistance, soft magnetism and superconductivity, and it is all widely applied in fields such as electronics, machinery, chemical industry.In the process of amorphous alloy die-casting, because cast temperature is higher, therefore, after die casting, need to from die casting chamber, take out non-crystaline amorphous metal product and carry out cooling.Yet, in non-crystaline amorphous metal product, there are some weaker parts, therefore easy fracture or damage, prior art directly drops in container or ground after product is taken out from die casting chamber, very easily make product be impacted and make its weak parts easily fracture or damage, having had a strong impact on the yields of product.
And non-crystaline amorphous metal, in die casting and cooling process, oxidation reaction all easily occurs, therefore, in die casting and cooling process, guarantee that the vacuum of die casting machine is of crucial importance.Yet, the vacuum die casting machine of prior art, in realizing die casting and cooling process in order to guarantee the properties of product of non-crystaline amorphous metal, and make the structure of vacuum die casting machine of prior art very complicated, volume is very huge, and then extended production cycle of non-crystaline amorphous metal product, affected production efficiency.
Summary of the invention
One of object of the present invention is to provide for weak point of the prior art the product withdrawing device that can reduce the impact that product is subject to and prevent the vacuum die casting machine of product oxidation.
Two of object of the present invention is to provide for weak point of the prior art the product removing method that can reduce the impact that product is subject to and prevent the vacuum die casting machine of product oxidation.
Three of object of the present invention is to provide for weak point of the prior art simple in structure the and little vacuum die casting machine of volume.
For one of achieving the above object, the present invention is achieved through the following technical solutions.
The product withdrawing device of vacuum die casting machine is provided, comprise the taking-up chamber being communicated with die casting chamber, the taking-up parts that are connected with described taking-up chamber, also can move around between described die casting chamber and described taking-up chamber, and the cell body that liquid is housed that is arranged at below, described taking-up chamber;
Between described die casting chamber and described taking-up chamber, be provided with the first automatically-controlled door;
The bottom of described taking-up chamber is provided with products export, and for closing and open the second automatically-controlled door of described products export.
Described taking-up parts comprise driving mechanism, by described driving mechanism, are driven the movable plate connecting, and are arranged at described movable plate one end, and bearing plate that can automatic turning.
Described bearing plate can turn 90 degrees by automatic turning.
Described taking-up chamber is provided with the first vacuum orifice; Described taking-up chamber is provided with first row gas port.
Described die casting chamber is provided with the second vacuum orifice; Described die casting chamber is provided with second row gas port.
The described cell body that liquid is housed is arranged at the below of described products export.
The described cell body that liquid is housed is tank.
One side of described the second automatically-controlled door and described products export is hinged.
For achieve the above object two, the present invention is achieved through the following technical solutions.
The product removing method of vacuum die casting machine is provided, and described product removing method is the method for utilizing the product withdrawing device of vacuum die casting machine described above to take out the product after injection mo(u)lding, and it comprises the following steps:
Step 1, after product injection mo(u)lding, opens the first automatically-controlled door arranging between described die casting chamber and described taking-up chamber;
Step 2, drives the movable plate of described taking-up parts to drive the bearing plate of described taking-up parts to arrive described die casting chamber through described automatically-controlled door;
Step 3, described bearing plate is caught after the product after injection mo(u)lding from described die casting chamber, and described bearing plate is driven and is retracted into described taking-up chamber by described movable plate;
Step 4, closes described the first automatically-controlled door;
Step 5, opens the first row gas port of described taking-up chamber, ventilates, and makes pressure and the extraneous balance of the taking-up chamber under vacuum state originally;
Step 6, opens bottom second automatically-controlled door that arrange and that be articulated with described products export one side of described taking-up chamber;
Step 7, after starting described bearing plate and turning over and turn 90 degrees, is placed in product on described bearing plate originally and just through described products export, drops that to be arranged at the tank of below, described taking-up chamber cooling to carry out;
Step 8, closes described the second automatically-controlled door and first row gas port, and the vacuum orifice by described taking-up chamber makes described taking-up chamber in vacuum state again, after starting described bearing plate and turning over again and turn 90 degrees, enters next circulation of taking out product.
For achieve the above object three, the present invention is achieved through the following technical solutions.
Vacuum die casting machine is provided, comprises die casting chamber, and the product withdrawing device of vacuum die casting machine described above; Described die casting chamber is communicated with the taking-up chamber of the product withdrawing device of described vacuum die casting machine.
Beneficial effect of the present invention:
(1) the product withdrawing device of vacuum die casting machine provided by the invention, owing to utilizing to take out after parts take out the non-crystaline amorphous metal product after die casting, drop in the tank that water is housed, can greatly reduce the impact that non-crystaline amorphous metal product is subject to, thereby avoid non-crystaline amorphous metal product to be subject to greater impact and fragmentation, therefore, greatly improved the yields of non-crystaline amorphous metal product.
(2) the product withdrawing device of vacuum die casting machine provided by the invention, owing to taking out chamber, be provided with vacuum orifice, die casting chamber is provided with the second vacuum orifice, and when the die casting of non-crystaline amorphous metal product, automatically-controlled door between die casting chamber and taking-up chamber and the second automatically-controlled door that takes out bottom, chamber are all in closed condition, and die casting chamber and taking-up chamber, in vacuum state, therefore, can avoid non-crystaline amorphous metal product that oxidation reaction occurs when die casting well.In addition, after die casting completes, first open die casting chamber and take out the automatically-controlled door between chamber, utilize taking-up parts that non-crystaline amorphous metal product is moved on to and taken out behind chamber, open the first row gas port that takes out chamber, then open the second automatically-controlled door that takes out bottom, chamber, bearing plate overturns at once, non-crystaline amorphous metal product is dropped in tank through products export rapidly, thereby also can avoid non-crystaline amorphous metal product, in taking-up process, oxidation reaction occurs.
(3) the product removing method of vacuum die casting machine provided by the invention, owing to having utilized the product withdrawing device of vacuum die casting machine of the present invention to take out the non-crystaline amorphous metal product after die casting, thereby can avoid non-crystaline amorphous metal product to be subject to greater impact and fragmentation, and can avoid non-crystaline amorphous metal product when die casting and after die casting, take out in the process of product oxidation reaction occurs.
(4) the product removing method of vacuum die casting machine provided by the invention, has method simple, can be applicable to the feature of large-scale production.
(5) vacuum die casting machine provided by the invention, because the product withdrawing device by vacuum die casting machine of the present invention takes out the non-crystaline amorphous metal product after die casting, therefore, have advantages of simple in structure little with volume, not only can improve the yields of product, thereby improved production performance, and can shorten the production technology time, and then shortened the whole production cycle of non-crystaline amorphous metal product.
Accompanying drawing explanation
Fig. 1 is that the product withdrawing device of vacuum die casting machine of the present invention is opened the mould structural representation of (separating upper die and lower die) after product injection mo(u)lding.
Fig. 2 is that the product withdrawing device of vacuum die casting machine of the present invention takes out one of structural representation of process at product.
Fig. 3 is two of the product withdrawing device of the vacuum die casting machine of the present invention structural representation that takes out process at product.
Fig. 4 is that the product withdrawing device of vacuum die casting machine of the present invention drops to the structural representation in tank by product.
In Fig. 1 to Fig. 4, include:
1---die casting chamber, 11---patrix, 12---counterdie, 13---second vacuum orifice, 14---second row gas port,
2---take out chamber, 21---products export, 22---first vacuum orifice, 23---first row gas port,
3---take out parts, 31---driving mechanism, 32---movable plate, 33---bearing plate,
4---tank,
5---the first automatically-controlled door,
6---the second automatically-controlled door,
7---product.
The specific embodiment
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Special instruction, " first " used in the present invention and " second " are in order to enumerate embodiment better, to serve as a mark usedly, can not make the present invention be limited to for this reason.
embodiment 1.
See Fig. 1 to Fig. 4.The product withdrawing device of the vacuum die casting machine of the present embodiment, comprise the taking-up chamber 2 being communicated with die casting chamber 1, be connected with taking-up chamber 2, also can and take out the taking-up parts 3 that move around between chamber 2 in die casting chamber 1, and be arranged at the cell body that liquid is housed that takes out 2 belows, chamber; In the present embodiment, the cell body that liquid is housed is tank 4.Wherein, die casting chamber 1 is provided with patrix 11 and the counterdie 12 for die-cast product 7.
Wherein, between die casting chamber 1 and taking-up chamber 2, be provided with the first automatically-controlled door 5; When die-cast product 7, the first automatically-controlled door 5, in closed condition, when the rear taking-up product 7 of die-cast product 7, is opened the first automatically-controlled door 5, that is, this first automatically-controlled door 5 can move up and down and then make it in closing or open mode.
Wherein, the bottom of taking out chamber 2 is provided with products export 21, and for closing and open the second automatically-controlled door 6 of products export 21.In the present embodiment, the second automatically-controlled door 6 is hinged with a side of products export 21, thereby is convenient to the opening and closing of this second automatically-controlled door 6.When die-cast product 7, the second automatically-controlled door 6, in closed condition, moves on to product 7 while taking out chamber 2, by opening the second automatically-controlled door 6 and then product 7 being dropped in tank 4 after die-cast product.This second automatically-controlled door 6 can make it in closing or open mode by being articulated with a side of products export 21.
In the present embodiment, tank 4 is arranged at the below of products export 21, thereby can make product 7 rush across products export 21, just in time drops in tank 4.
In the present embodiment, take out parts 3 and comprise driving mechanism 31, by driving mechanism 31, drive the movable plate 32 connecting, and be arranged at movable plate 32 one end, and bearing plate 33 that can automatic turning.Wherein, bearing plate 33 is also to drive upset by driving mechanism 31.In the process of actual production, driving mechanism 31 drives movable plate 32 in die casting chamber 1 and takes out between chamber 2 and moves around, and then drive bearing plate 33 move around and then take out continuously the product 7 after die casting between die casting chamber 1 and taking-up chamber 2, when being carried to product 7 at every turn, takes out behind chamber 2 bearing plate 33, loading plate 33 turns over and turn 90 degrees, so that product 7 drops in tank 4 through products export 21.After product 7 drops in tank 4, loading plate 33 turns over and turn 90 degrees again.Wherein, loading plate is when each upset, and 90 degree that can overturn in a clockwise direction, also can counterclockwise turn over and turn 90 degrees.
In the present embodiment, take out chamber 2 and be provided with the first vacuum orifice 22, when die-cast product 7, the vavuum pump connecting by this first vacuum orifice 22 vacuumizes taking out chamber 2, so that take out chamber 2 in vacuum state, thereby can avoid well product 7 that oxidation reaction occurs in press casting procedure.
In the present embodiment, take out chamber 2 and be provided with first row gas port 23, wherein, first row gas port 23 is provided with valve, and this first row gas port 23 is opened or closed first row gas port 23 by valve.When taking out parts 3, product 7 is being moved to from die casting chamber 1 taking-up chamber 2, by opening first row gas port 23 so that pressure and the extraneous balance of the taking-up chamber 2 originally under vacuum state, thereby can open second automatically-controlled door 6 hinged with a side of products export 21.
In the present embodiment, die casting chamber 1 is provided with the second vacuum orifice 13, when die-cast product 7, the vavuum pump connecting by this second vacuum orifice 13 vacuumizes die casting chamber 1, so that die casting chamber 1 is in vacuum state, thereby can avoid well product 7 that oxidation reaction occurs in press casting procedure.In addition, die casting chamber 1 is provided with second row gas port 14, and second row gas port 14 is provided with valve, and this second row gas port 14 is opened or closed second row gas port 14 by valve.
embodiment 2.
The product removing method of the vacuum die casting machine of the present embodiment, its product removing method is the method for utilizing the product withdrawing device (referring to Fig. 1 to Fig. 4) of the vacuum die casting machine of embodiment 1 to take out the product 7 after injection mo(u)lding, it comprises the following steps:
Step 1, after product injection mo(u)lding, opens die casting chamber 1 and takes out the first automatically-controlled door 5 arranging between chamber 2;
Step 2, drives the movable plate 32 that takes out parts 3 to drive bearing plate 33 to arrive die casting chamber 1 through the first automatically-controlled door 5;
Step 3, bearing plate 33 is caught after the product 7 after injection mo(u)lding from die casting chamber 1, and bearing plate 33 is driven to be retracted into by movable plate 32 and takes out chamber 2;
Step 4, closes the first automatically-controlled door 5;
Step 5, opens the first row gas port 23 that takes out chamber 2, ventilates, and makes pressure and the extraneous balance of the taking-up chamber 2 under vacuum state originally;
Step 6, opens bottom the second automatically-controlled door 6 that arrange and that be articulated with products export 21 1 sides that takes out chamber 2;
Step 7, after starting bearing plate 33 and turning over and turn 90 degrees, is placed in product 7 on bearing plate 33 originally and just through products export 21, drops and be arranged at that to take out the tank 4 of 2 belows, chamber cooling to carry out;
Step 8, closes the second automatically-controlled door 6 and first row gas port 23, by taking out the first vacuum orifice 22 of chamber 2, again makes to take out chamber 2 in vacuum state, after startup bearing plate 33 turns over again and turn 90 degrees, enters next circulation of taking out product 7.
Wherein, after product injection mo(u)lding completes, patrix 11 rises, so that patrix 11 and counterdie 12 separately, product 7 is bonded on patrix 11, when bearing plate 33 arrives die casting chambers 1 and between patrix 11 and counterdie 12 time, patrix 11 is by under product 7 tops, and bearing plate 33 is caught product 7.
Wherein, after the second automatically-controlled door 6 is closed, patrix 11 declines, and patrix 11 and counterdie 12 closures, then carry out the injection product of next circulation and utilize the product withdrawing device of vacuum die casting machine to take out product.
The product removing method of the vacuum die casting machine of the present embodiment, owing to having utilized the product withdrawing device of the vacuum die casting machine of embodiment 1 to take out the non-crystaline amorphous metal product after die casting, thereby can avoid non-crystaline amorphous metal product to be subject to greater impact and fragmentation, and can avoid non-crystaline amorphous metal product when die casting and after die casting, take out in the process of product oxidation reaction occurs.And the product removing method of the vacuum die casting machine of this embodiment, has method simple, can be applicable to the feature of large-scale production.
embodiment 3.
See Fig. 1 to Fig. 4.The vacuum die casting machine of the present embodiment, comprises die casting chamber 1, and the product withdrawing device of the vacuum die casting machine of embodiment 1; Die casting chamber 1 is communicated with the taking-up chamber 2 of the product withdrawing device of the vacuum die casting machine of embodiment 1.
The vacuum die casting machine of the present embodiment, because the product withdrawing device of the vacuum die casting machine by embodiment 1 takes out the non-crystaline amorphous metal product after die casting, therefore, have advantages of simple in structure little with volume, not only can improve the yields of product, thereby improved production performance, and can shorten the production technology time, and then shortened the whole production cycle of non-crystaline amorphous metal product.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although the present invention is explained in detail with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.
Claims (10)
1. the product withdrawing device of vacuum die casting machine, it is characterized in that: comprise the taking-up chamber being communicated with die casting chamber, the taking-up parts that are connected with described taking-up chamber, also can move around between described die casting chamber and described taking-up chamber, and the cell body that liquid is housed that is arranged at below, described taking-up chamber;
Between described die casting chamber and described taking-up chamber, be provided with the first automatically-controlled door;
The bottom of described taking-up chamber is provided with products export, and for closing and open the second automatically-controlled door of described products export.
2. the product withdrawing device of vacuum die casting machine according to claim 1, it is characterized in that: described taking-up parts comprise driving mechanism, by described driving mechanism, driven the movable plate connecting, and be arranged at described movable plate one end, and bearing plate that can automatic turning.
3. the product withdrawing device of vacuum die casting machine according to claim 1, is characterized in that: described bearing plate can turn 90 degrees by automatic turning.
4. the product withdrawing device of vacuum die casting machine according to claim 1, is characterized in that: described taking-up chamber is provided with the first vacuum orifice; Described taking-up chamber is provided with first row gas port.
5. the product withdrawing device of vacuum die casting machine according to claim 1, is characterized in that: described die casting chamber is provided with the second vacuum orifice; Described die casting chamber is provided with second row gas port.
6. the product withdrawing device of vacuum die casting machine according to claim 1, is characterized in that: described in liquid is housed cell body be arranged at the below of described products export.
7. the product withdrawing device of vacuum die casting machine according to claim 1, is characterized in that: described in liquid is housed cell body be tank.
8. the product withdrawing device of vacuum die casting machine according to claim 1, is characterized in that: a side of described the second automatically-controlled door and described products export is hinged.
9. the product removing method of vacuum die casting machine, is characterized in that: described product removing method is the method for utilizing the product withdrawing device of the vacuum die casting machine described in any one in claim 1 to 8 to take out the product after injection mo(u)lding, and it comprises the following steps:
Step 1, after product injection mo(u)lding, opens the first automatically-controlled door arranging between described die casting chamber and described taking-up chamber;
Step 2, drives the movable plate of described taking-up parts to drive the bearing plate of described taking-up parts to arrive described die casting chamber through described automatically-controlled door;
Step 3, described bearing plate is caught after the product after injection mo(u)lding from described die casting chamber, and described bearing plate is driven and is retracted into described taking-up chamber by described movable plate;
Step 4, closes described the first automatically-controlled door;
Step 5, opens the first row gas port of described taking-up chamber, ventilates, and makes pressure and the extraneous balance of the taking-up chamber under vacuum state originally;
Step 6, opens bottom second automatically-controlled door that arrange and that be articulated with described products export one side of described taking-up chamber;
Step 7, after starting described bearing plate and turning over and turn 90 degrees, is placed in product on described bearing plate originally and just through described products export, drops that to be arranged at the tank of below, described taking-up chamber cooling to carry out;
Step 8, closes described the second automatically-controlled door and first row gas port, and the vacuum orifice by described taking-up chamber makes described taking-up chamber in vacuum state again, after starting described bearing plate and turning over again and turn 90 degrees, enters next circulation of taking out product.
10. vacuum die casting machine, is characterized in that: comprise die casting chamber, and the product withdrawing device of the vacuum die casting machine described in any one in claim 1 to 8; Described die casting chamber is communicated with the taking-up chamber of the product withdrawing device of described vacuum die casting machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410501296.5A CN104209491B (en) | 2014-09-26 | 2014-09-26 | Product taking-out device and method of vacuum die casting machine and vacuum die casting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410501296.5A CN104209491B (en) | 2014-09-26 | 2014-09-26 | Product taking-out device and method of vacuum die casting machine and vacuum die casting machine |
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| CN104209491A true CN104209491A (en) | 2014-12-17 |
| CN104209491B CN104209491B (en) | 2017-02-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110227810A (en) * | 2019-07-26 | 2019-09-13 | 上海驰声新材料有限公司 | The product carrying device and product of vacuum die casting machine send out method |
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